2ACJNTJEHHSM JET SPINDLE/SPINJET/TYPHOON RPM TRANSMITTER

HSM Jet Spindle User Manual LOGO Table of Contents 1 General 1.1 Safety First ....................................................................................................................4 1.2 Statement of Compliance .............................................................................................5 1.2.1 European standards (CE) ................................................................................................5 1.2.2 American standards (UL) .................................................................................................5 1.2.3 International standards ....................................................................................................5 1.3 Introduction ...................................................................................................................6 1.4 Case Contents ..............................................................................................................6 1.5 Main Features ...............................................................................................................6 1.5.1 Wireless Rotation Speed Display .....................................................................................7-8 1.5.2 Built-in and Direct Mounting System to CNC Spindle ......................................................9 1.5.3 Shaft Locking for Tool Clamping .....................................................................................9 1.5.4 Integrated Coolant Nozzle System ..................................................................................10 1.5.5 Tool Clamping .................................................................................................................10 2 Installation 2.1 Battery installation into the RPM wireless transmitter ................................................11 2.2 Display ...........................................................................................................................11 2.2.1 Prerequisite for display installation ...................................................................................11 2.2.2 Display Workspace Installation ........................................................................................11 2.2.3 Connect/Disconnect a HSM Jet Spindle to the display ...................................................12 2.2.4 Screens ..........................................................................................................................12-18 2.3 HSM Jet Spindle ...........................................................................................................18 2.3.1 Prerequisites for the CNC Machine .................................................................................18 2.3.2 Spindle Installation onto the CNC Machine .....................................................................19 2.3.3 Placement of HSM Jet Spindle in Toolholder ...................................................................19-20 2.3.4 Tool prerequisites ............................................................................................................21 2.3.5 Tool Installation into the HSM Jet Spindle ........................................................................21-22 2.3.6 Tool Installation into the HSM Jet Spindle ........................................................................23 3 Maintenance 3.1 Periodic Maintenance ...................................................................................................24 3.2 Change Battery on RPM Transmitter ...........................................................................24 3.3 Change Filter (optional) ................................................................................................24 3.4 Storage ..........................................................................................................................24 3.4.1 Pre-Storage ....................................................................................................................24 3.4.2 Recommendations for tool clamping and cutting tool’s run-out checking ........................24 4 Working with the HSM Jet Spindle 4.1 Recalculating of the Table Feed for HSM Jet spindle .................................................25-26 4.2 Tool Change ..................................................................................................................26 5 Troubleshooting 5.1 Display messages .........................................................................................................27 5.2 The HSM Jet Spindle shaft does not rotate or RPM does not correspond correctly to coolant pressure .......................................................................................27 5.3 The HSM Jet Spindle has not been used in the last month .......................................27 6 Warranty Summary .......................................................................................................................28-29 7 Customer Service after Purchase............................................................................30 8 FCC Compliance Statement ............................................................................................31 Figure 1: Spindle case content ......................................................................................................5 Figure 2: Display case content .......................................................................................................5 Figure 3: Rotation speed vs. tool diameter.....................................................................................6 Figure 4: The relation between coolant pressure & RPM value .......................................................6 Figure 5: HSM Jet Spindle wireless transmitter and display ...........................................................6 Figure 6: Wireless RPM display main view ...........................................................................…

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Note 1 Note 1 1. location of sensor Serial No. and Fcc ID. Sticker 33*7[mm] on assembled spindle C 2314 B A D E F File Name & Path: V:\Engineering\TJS\Design\TJS-xxK-20_32ER\custumer drawing\/ TJS-ER32 - fcc_drawing.Slddrw SHEET SHEETS SIGNAT COATING: PER: N7 Project REV. : PART No SURFACE ROUGHNESS: 1:1.5 SCALE : 10/06/2014 DATE NAME DRAWN A4 SIZE DIMENSIONS ARE IN OPERATION NAME WEIGHT: grams ref DESIGN CHECKED APPROVED Sketched in SolidWorks v HARDNESS: PER: mm Part Name PROJECTION STYLE Lavon Industrial Park, M.P.Bikat Bet Hakerem 25127, Israel Tel: 972-4-908-9100 Fax: 972-4-958-9061 www.colibrispindles.com TJS-..K-ER32-. 00 TYPHOON FCC DRAWING A.G. 1 of 1 MATERIAL: PER: 10/06/2014 ORIGINALLY APPROVED R.B. Unspecified tolerances 0.1; 030'. Break all sharp edges R0.2 max or 0.2x45 chamfer. confidential The information disclosed in this document is proprietary to Colibri spindles Ltd. and may not be used for manufacture or any other purpose without the written consent of Colibri spindles Ltd. 27-188-050

3 VDCInternal battery power:Li-Metal CR2 RPM TransmitterType: TJEH S/N:FCC ID: 2ACJNTJEH www.colibrispindles.com Colibri Spindles Ltd.

System Description The “Colibri wireless 2.4GHz system intends to monitor the rotating speed of “Colibri” spindles. The system has 2 units: receiver –the display unit and transmitter – Tag-Sensor unit The display unit receives the speed data from the Tag-Sensor, which is mounted on the rotating spindle. The system allows to register multiple tag-Sensors to one Display by placing the tag close to the receiver. After the tag is registered with the receiver, the receiver will be aware of the tag and display the rotating speed of spindle once the spindle starts rotating. The speed data is sent every 0.5 seconds and the receiver updates the display any time new data arrives. When the spindle shaft stops to rotate, the tag will stop transmitting data until the spindle rotates again.

Test Report E139841.00 Colibri Spindles Ltd. Page 1 of 35 ITL FCCMASVE 1.25 26 March 2003 DATE: 06 June 2014 I.T.L. (PRODUCT TESTING) LTD. FCC Radio Test Report for Colibri Spindles Ltd. Equipment under test: HSM Jet Spindle/Spinjet/Typhoon RPM Transmitter(Tag-Sensor Unit) TJEH Written by: ____________________________ R. Pinchuck, Documentation Approved by: _____________________________ A. Sharabi, Test Engineer Approved by: _____________________________ I. Raz, EMC Laboratory Manager This report must not be reproduced, except in full, without the written permission of I.T.L. (Product Testing) Ltd. This report relates only to items tested. Test Report E139841.00 Colibri Spindles Ltd. Page 2 of 35 ITL FCCMASVE 1.25 26 March 2003 Measurement/Technical Report for Colibri Spindles Ltd. Equipment under test: HSM Jet Spindle/Spinjet/Typhoon RPM Transmitter(Tag-Sensor Unit) TJEH FCC ID: 2ACJNTJEH This report concerns: Original Grant: x Class I change: Class II change: Equipment type: Digital Transmission System Limits used: 47CFR15 Section 15.249 (a-b) Measurement procedure used is KDB 558074 D01, April 1, 2013 and ANSI C63.4-2003. Application for Certification Applicant for this device: prepared by: (different from "prepared by") R. Pinchuck Colibri Spindles Ltd. ITL (Product Testing) Ltd. Industrial Park Lavon, Kfar Bin Nun Building 1, M.P. D.N. Shimshon 99780 Bikat Bet Hakerem, 2011800 Israel Israel Tel: +972-8-918-6117 Tel: +972-4-908-9101 Fax: +972-8-915-3101 Fax: +972-4-958-9061 Email: [email protected] Email: [email protected] Test Report E139841.00 Colibri Spindles Ltd. Page 3 of 35 ITL FCCMASVE 1.25 26 March 2003 TABLE OF CONTENTS 1. GENERAL INFORMATION ------------------------------------------------------------------------------- 4 1.1 Administrative Information ................................................................................. 4 1.2 List of Accreditations ......................................................................................... 5 1.3 Product Description ........................................................................................... 6 1.4 Test Methodology .............................................................................................. 6 1.5 Test Facility ....................................................................................................... 6 1.6 Measurement Uncertainty ................................................................................. 6 2. SYSTEM TEST CONFIGURATION --------------------------------------------------------------------- 7 2.1 Justification ........................................................................................................ 7 2.2 EUT Exercise Software ..................................................................................... 7 2.3 Special Accessories .......................................................................................... 7 2.4 Equipment Modifications ................................................................................... 7 2.5 Configuration of Tested System ........................................................................ 7 3. RADIATED MEASUREMENT TEST SET-UP PHOTO -------------------------------------------- 8 4. FIELD STRENGTH OF FUNDAMENTAL ------------------------------------------------------------10 4.1 Test Specification ............................................................................................ 10 4.2 Test Procedure ................................................................................................ 10 4.3 Measured Data ................................................................................................ 10 4.4 Test Instrumentation Used, Field Strength of Fundamental ........................... 14 5. RADIATED EMISSION, 9 KHZ – 30 MHZ -----------------------------------------------------------15 5.1 Test Specification ............................................................................................ 15 5.2 Test Procedure ................................................................................................ 15 5.3 Measured Data ................................................................................................ 15 5.4 Test Instrumentation Used, Radiated Measurements ..................................... 16 5.5 Field Strength Calculation ............................................................................... 17 6. SPURIOUS RADIATED EMISSION 30 MHZ - 25GHZ --------------------------------------------18 6.1 Test Specification ............................................................................................ 18 6.2 Measured Data ................................................................................................ 19 6.3 Test Instrumentation Used .............................................................................. 24 6.4 Field Strength Calculation ............................................................................... 25 7. ANTENNA GAIN/INFORMATION ----------------------------------------------------------------------26 8. R.F EXPOSURE/SAFETY --------------------------------------------------------------------------------27 9. APPENDIX A - CORRECTION FACTORS ----------------------------------------------------------28 9.1 Correction factors for CABLE ......................................................................... 28 9.2 Correction factors for CABLE ......................................................................... 29 9.3 Correction factors for CABLE ......................................................................... 30 8.4 Correction factors for LOG PERIODIC ANTENNA ........................................ 31 9.6 Correction factors for BICONICAL ANTENNA ............................................... 32 9.7 Correction factors for Double-Ridged Waveguide Horn .................................. 33 9.8 Correction factors for Horn Antenna ...............................…

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