2AP2R-ZALPHA3-TSZalpha Series - Autonomous Mobile Robot

ZALPHA 3.3 USER MANUAL VERSION 1.1 ZALPHA 3.3 User Manual 1 www.dfautomation.com ZALPHA 3.3 User Manual ZALPHA 3.3 User Manual Version 1.1 Khairul Dhinie Kamaruzaman DF Automation & Robotics Sdn. Bhd. Tel: +607-5623547 Fax: +607-5544269 Email: [email protected] Copyright Notice 2 www.dfautomation.com ZALPHA 3.3 User Manual Copyright Notice he information contained in here is the property of DF Automation & Robotics (M) Sdn. Bhd., and shall not be reproduced in whole or in part without prior written approval of DF Automation & Robotics (M) Sdn. Bhd. The information herein is subject to change without notice and should not be construed as a commitment by DF Automation & Robotics (M) Sdn. Bhd. The documentation is periodically reviewed and revised. DF Automation & Robotics (M) Sdn. Bhd., assumes no responsibility for any errors or omissions in the documentation. Please submit your suggestion or improvement to [email protected]. This manual explains the handling and operating procedures, as well as warning information for the Autonomous Mobile Robot Model Zalpha AMR. To take full advantage of the features of this unit, read this manual thoroughly before using it. Store this manual where it can easily be referenced by anyone using this unit. This manual is applicable for Zalpha v3.3.1 onward. Designed and Made in Malaysia. T Table of Contents 3 www.dfautomation.com ZALPHA 3.3 User Manual Table of Contents ZALPHA 3.3 USER MANUAL........................................................................................................................................... 1 COPYRIGHT NOTICE ...................................................................................................................................................... 2 TABLE OF CONTENTS .................................................................................................................................................... 3 TABLE OF FIGURES ........................................................................................................................................................ 5 TABLE OF TABLES .......................................................................................................................................................... 7 1. PREFACE .............................................................................................................................................................. 8 OVERVIEW .............................................................................................................................................. 8 ABOUT THIS MANUAL ..................................................................................................................................................... 9 DEFINITION ............................................................................................................................................. 9 2. SAFETY ............................................................................................................................................................... 10 OVERVIEW ............................................................................................................................................ 10 GENERAL SAFETY SYMBOL AND NOTES ....................................................................................................... 10 VALIDITY AND RESPONSIBILITY .................................................................................................................. 11 INTENDED USE ....................................................................................................................................... 11 RISK ASSESSMENT .................................................................................................................................. 12 3. GETTING STARTED .............................................................................................................................................. 13 PACKAGING DETAILS ............................................................................................................................... 13 Part 1: Basic Components: ............................................................................................................................ 13 Part 2: Optional Components: ....................................................................................................................... 14 CHARGING STATION ................................................................................................................................ 15 Part 1: Charging Contact and Charging Station ............................................................................................ 16 Part 2: Charging Station Mounting ............................................................................................................... 18 TRACK SPECIFICATION ............................................................................................................................. 19 Part 1: Junction ............................................................................................................................................. 19 Part 2: Intersection ........................................................................................................................................ 20 Part 3: Comparison between Junction and Intersection................................................................................ 20 Part 4: Minimum Turning Radius .................................................................................................................. 21 POWERING UP ....................................................................................................................................... 22 Part 1: Turn Reset Key ................................................................................................................................... 22 Part 2: Release E-Stop …

Text truncated - open the document above for the full version.

DFAutomation&Robotics Declarationonmodeldifference Wetheundersignedherebyconfirmthatthesemodelsareidentical,andallmodels havethesameRFmoduleandantenna,PCBlayout,schematicsandcomponent. Fewdifferencesasbelow: 1)Zalpha-MgandZalpha-TS:MGrepresentMagneticStripGuidanceNavigationby usingourmagneticsensorboard(MSB),whileTSrepresentLaser-basedNatural FeatureNavigationbyusinglasersensortonavigate. 2)S/E/L/SB/EB:Theyrepresentthebodysizeconfiguration,S(Standardsize),E (Extendedsize),L(Lowbedsize),SB(Standardsizewithbottomsensor),EB(Extended sizewithbottomsensor)3)Number01/03/05:Theyrepresentthepayload.01=100kg, 03=300kg,05=500kg. ProductionnameTrademarkModelno. ZalphaSeries- Autonomous MobileRobot Zalpha-MG-S-01,Zalpha-MG-S-03,Zalpha-MG-S-05, Zalpha-MG-E-01,Zalpha-MG-E-03,Zalpha-MG-E-05, Zalpha-MG-L-01,Zalpha-MG-L-03,Zalpha-MG-L-05, Zalpha-TS-S-01,Zalpha-TS-S-03,Zalpha-TS-S-05, Zalpha-TS-E-01,Zalpha-TS-E-03,Zalpha-TS-E-05, Zalpha-TS-L-01,Zalpha-TS-L-03,Zalpha-TS-L-05, Zalpha-TS-SB-01,Zalpha-TS-SB-03, Zalpha-TS-SB-05,Zalpha-TS-EB-01, Zalpha-TS-EB-03,Zalpha-TS-EB-05 Sincerely, WeiKangTey PM DFAutomation&RoboticsSdnBhd No5,JalanImpianEmas18,TamanlmpianEmas,Skudai,81300,Johor,Malaysia.

DFAutomation&Robotics 2021-09-10 EurofinsElectricalandElectronicTestingNA,Inc. 914WestPatapscoAvenue Baltimore,MD21230 RE:CONFIDENTIALITYREQUESTFOR(EUTName:ZalphaSeries-Autonomous MobileRobot/Model:Zalpha-MG-S-01,Zalpha-MG-S-03,Zalpha-MG-S-05,Zalpha- MG-E-01,Zalpha-MG-E-03,Zalpha-MG-E-05,Zalpha-MG-L-01,Zalpha-MG-L-03, Zalpha-MG-L-05,Zalpha-TS-S-01,Zalpha-TS-S-03,Zalpha-TS-S-05,Zalpha-TS-E-01, Zalpha-TS-E-03,Zalpha-TS-E-05,Zalpha-TS-L-01,Zalpha-TS-L-03,Zalpha-TS-L-05, Zalpha-TS-SB-01,Zalpha-TS-SB-03,Zalpha-TS-SB-05,Zalpha-TS-EB-01,Zalpha-TS- EB-03,Zalpha-TS-EB-05/FCCID:2AP2R-ZALPHA3-TS) ToWhomItMayConcern: Thisletterservesasanofficialrequestforconfidentialityundersections0.457and0.459 ofCFR47.Wehaverequestedthatthe( BlockDiagram,OperationalDescription,Schematics, SWSECURITYDESCRIPTION )requiredtobesubmittedwiththisapplicationbe permanentlywithheldfrompublicreview. Theabovematerialscontaintradesecretsandproprietaryinformationnotcustomarilyreleasedto thepublic.Thepublicdisclosureofthesematerialsmaybeharmfultotheapplicantandprovide unjustifiedbenefitstoitscompetitors. Pleasecontactmeifthereisanyinformationyoumayneed. Sincerely, WeiKangTey PM DFAutomation&RoboticsSdnBhd No5,JalanImpianEmas18,TamanlmpianEmas,Skudai,81300,Johor, Malaysia.

DFAutomation&Robotics 2021-09-10 EurofinsElectricalandElectronicTestingNA,Inc. 914WestPatapscoAvenue Baltimore,MD21230 RE:LETTEROFAGENTAUTHORIZATION ToWhomItMayConcern: We,theundersigned,herebyauthorizeDongGuanAnciElectronicTechnologyCo.,Ltd.toact onourbehalfinallmattersrelatingtoapplicationforequipmentauthorization,includingthe signingofalldocumentsrelatingtothesematters. Wealsoherebycertifythatnopartytotheapplicationauthorizedhereunderissubjecttothe denialofbenefits,includingFCCbenefits,pursuanttoSection5301oftheAnti-DrugAbuseAct of1988,21U.S.C.853(a). Thisagreementexpiresoneyearfromthecurrentdate. Sincerely, WeiKangTey PM DFAutomation&RoboticsSdnBhd No5,JalanImpianEmas18,TamanlmpianEmas,Skudai,81300,Johor,Malaysia.

ANT

Labellocation：

80 70 120 110 4 x R3 4 x 4.50 THRU 2 B C D 12 A 3214 B A 56 DRAWN CHK'D APPV'D FINISH: DEBUR AND BREAK SHARP EDGES C0.5mm NAMEDATE MATERIAL: Last update date: 7/21/2020 DWG NO. : SCALE:1:1SHEET 1 OF 1 A4 C 7/21/2020 M-FB-PA-ZAL-AGV-IP-V2 UNLESS OTHERWISE STATED GENERAL TOLERANCE BELOW 100 101 TO 300 301 TO 500 501 TO 1000 ANGLE ± 0.1 ± 0.15 ± 0.2 ± 0.3 ± 0°30' DF Automation & Robotics Sdn Bhd Dimensions in mm. Projection DNY PART NAME : Zalpha AGV Aluminium Information Plate 120MM x 80MM V2 PART NO.: M-FB-PA-ZAL-AGV-IP-V2 Zalpha-TS-EB-05 500KG FCC ID:2AP2R-ZALPHA3-TS

ANT Connector

RFEXPOSUREEVALUATION AccordingtoFCC1.1310:Thecriterialistedinthefollowingtableshallbeused toevaluatetheenvironmentimpactofhumanexposuretoradiofrequency(RF) Radiationasspecifiedin§1.1307(b) FCCID:2AP2R-ZALPHA3-TS EUTSpecification EUTZalphaSeries-AutonomousMobileRobot Frequencyband (Operating) WLAN:2.412GHz~2.462GHz WLAN:5.18GHz~5.32GHz/5.50GHz~5.70GHz WLAN:5.745GHz~5825GHz DevicecategoryPortable(<20cmseparation) Mobile(>20cmseparation) ExposureclassificationOccupational/Controlledexposure(S=5mW/cm2) GeneralPopulation/Uncontrolledexposure (S=1mW/cm2) AntennadiversitySingleantenna Multipleantennas Txdiversity Rxdiversity Tx/Rxdiversity Max.outputpower20.89dBmfor802.11b; 19.07dBmfor802.11g; 21.219dBmfor802.11n(HT20); 21.925dBmfor802.11n(HT40); Antennagain(Max)2dBi(forperantennaportMax) 5dBiforMIMO(Ant1+Ant2DirectionalGain) EvaluationappliedMPEEvaluation SAREvaluation LimitsforMaximumPermissibleExposure(MPE) Frequency Range(MHz) ElectricField Strength(V/m) MagneticField Strength(A/m) Power Density(mW/cm 2 ) Average Time (A)LimitsforOccupational/ControlExposures 300-1500----F/3006 1500-100000----56 (B)LimitsforGeneralPopulation/UncontrolExposures 300-1500----F/15006 1500-100000----130 Friistransmissionformula:Pd=(Pout*G)\(4*pi*R2) Where Pd=PowerdensityinmW/cm 2 ,Pout=outputpowertoantennainMw G=gainofantennainlinearscale,Pi=3.1416 R=distancebetweenobservationpointandcenteroftheradiatorincm PdthelimitofMPE,1mW/cm2.Ifweknowthemaximumgainoftheantenna andtotalpowerinputtotheantenna,throughthecalculation,wewillknowthe distancewheretheMPElimitisreached. MeasurementResult Operation Mode Channel Number Channel Frequency (MHz) MeasurementLevel (dBm) Limit (dBm) Verdict Ant1Ant2Sum 802.11b 1241220.8920.46--30PASS 6243718.7918.20--30PASS 11246218.8418.52--30PASS 802.11g 1241217.6117.24--30PASS 6243716.8118.96--30PASS 11246216.8319.07--30PASS 802.11n (HT20) 1241216.5915.9619.29730PASS 6243717.0719.1121.21930PASS 11246216.7618.3420.63230PASS 802.11n (HT40) 3242217.2216.9220.08330PASS 6243717.3220.0721.91930PASS 9245217.2220.1321.92530PASS Antenna1 Antenna2: MPEResult: Signature: AlanHe Date:2021-09-10

Report No.: EA20100455F05001 1 of 83 DongGuan Anci Electronic Technology Co., Ltd 1-2 Floor, Building A, No.11, Headquarters 2 Road, Songshan Lake Hi-tech Industrial Development Zone, Dongguan City, Guangdong Pr., China. Phone: 86-769- 8507 5888; Fax: 86-769- 8507 5898 E-mail: [email protected] Rev. 1.0 ELECTROMAGNETIC EMISSIONS COMPLIANCE REPORT INTENTIONAL RADIATOR CERTIFICATION TO FCC PART 15 SUBPART C REQUIREMENT OF Zalpha Series - Autonomous Mobile Robot Model No.: Zalpha-MG-S-01, Zalpha-MG-S-03, Zalpha-MG-S-05, Zalpha-MG-E-01, Zalpha-MG-E-03, Zalpha-MG-E-05, Zalpha-MG-L-01, Zalpha-MG-L-03, Zalpha-MG-L-05, Zalpha-TS-TS-01, Zalpha-TS-S-03, Zalpha-TS-S-05, Zalpha-TS-E-01, Zalpha-TS-E-03, Zalpha-TS-E-05, Zalpha-TS-L-01, Zalpha-TS-L-03, Zalpha-TS-L-05, Zalpha-TS-SB-01, Zalpha-TS-SB-03, Zalpha-TS-SB-05, Zalpha-TS-EB-01, Zalpha-TS-EB-03, Zalpha-TS-EB-05 FCC ID: 2AP2R-ZALPHA3-TS Trademark: Report No.: EA20100455F05001 Issue Date: September 18, 2021 Prepared for DF Automation & Robotics Sdn Bhd No 5, Jalan Impian Emas 18, Taman lmpian Emas, Skudai, 81300, Johor, Malaysia. Prepared by Dong Guan Anci Electronic Technology Co., Ltd. 1-2 Floor, Building A, No.11, Headquarters 2 Road, Songshan, Lake Hi-tech Industrial Development Zone, Dongguan City, Guangdong Pr., China. This report shall not be reproduced, except in full, without the written approval of Dong Guan Anci Electronic Technology Co., Ltd. Report No.: EA20100455F05001 2 of 83 TRF No: FCC 15.247/A Ver.1.0 VERIFICATION OF COMPLIANCE Applicant: DF Automation & Robotics Sdn Bhd No 5, Jalan Impian Emas 18, Taman lmpian Emas, Skudai, 81300, Johor, Malaysia. Manufacturer: DF Automation & Robotics Sdn Bhd No 5, Jalan Impian Emas 18, Taman lmpian Emas, Skudai, 81300, Johor, Malaysia. Product Description: Zalpha Series - Autonomous Mobile Robot Model Number: Zalpha-MG-S-01, Zalpha-MG-S-03, Zalpha-MG-S-05, Zalpha-MG-E-01, Zalpha-MG-E-03, Zalpha-MG-E-05, Zalpha-MG-L-01, Zalpha-MG-L-03, Zalpha-MG-L-05, Zalpha-TS-S-01, Zalpha-TS-S-03, Zalpha-TS-S-05, Zalpha-TS-E-01, Zalpha-TS-E-03, Zalpha-TS-E-05, Zalpha-TS-L-01, Zalpha-TS-L-03, Zalpha-TS-L-05, Zalpha-TS-SB-01, Zalpha-TS-SB-03, Zalpha-TS-SB-05, Zalpha-TS-EB-01, Zalpha-TS-EB-03, Zalpha-TS-EB-05 (Note:1. Zalpha-Mg and Zalpha-TS: MG represent Magnetic Strip Guidance Navigation by using our magnetic sensor board (MSB), while TS represent Laser-based Natural Feature Navigation by using laser sensor to navigate. 2. S/E/L/SB/EB: They represent the body size configuration, S (Standard size), E (Extended size), L (Lowbed size), SB (Standard size with bottom sensor), EB (Extended size with bottom sensor)3) Number 01/03/05: They represent the payload. 01 = 100kg, 03 = 300kg, 05 = 500kg. We choose Zalpha-TS-EB-05 for all tests.) We hereby certify that: The above equipment was tested by Dong Guan Anci Electronic Technology Co., Ltd.The test data, data evaluation, test procedures, and equipment configurations shown in this report were made in accordance with the procedures given in ANSI C63.10-2013 and the energy emitted by the sample EUT tested as described in this report is in compliance with conducted and radiated emission limits of FCC Rules Part 15.247(2020). Date of Test : June 21, 2021 to September 02, 2021 Prepared by : Tomas Yang/Supervisor Reviewer & Authorized Signer : Alan He/Manager Report No.: EA20100455F05001 3 of 83 TRF No: FCC 15.247/A Ver.1.0 Modified Information Version Summary Revision Date Report No. Ver.1.0 Original Report / EA20100455F05001 Report No.: EA20100455F05001 4 of 83 TRF No: FCC 15.247/A Ver.1.0 Table of Contents 1. GENERAL INFORMATION ................................................................................................................................. 6 1.1 PRODUCT DESCRIPTION ........................................................................................................................................ 6 2. SYSTEM TEST CONFIGURATION .................................................................................................................... 7 2.1 EUT CONFIGURATION ............................................................................................................................................ 7 2.2 EUT EXERCISE ...................................................................................................................................................... 7 2.3 TEST PROCEDURE ................................................................................................................................................. 7 2.4 CONFIGURATION OF TESTED SYSTEM ................................................................................................................... 7 3. DESCRIPTION OF TEST MODES ..................................................................................................................... 9 4. SUMMARY OF TEST RESULTS ...................................................................................................................... 12 5. TEST METHODOLOGY ..................................................................................................................................... 12 6. TEST FACILITY ................................................................................................................................................... 13 7. TEST SYSTEM UNCERTAINTY ....................................................................................................................... 14 8. CONDUCTED EMISSIONS TEST .................................................................................................................... 15 8.1 MEASUREMENT PROCEDURE .............................................................................................................................. 15 8.2 TEST SET-UP (BLOCK DIAGRAM OF CONFIGURATION) ...................................................................................... 15 8.3 MEASUREMENT EQUIPMENT USED ................................................…

Text truncated - open the document above for the full version.