OCLHFS3100-49Wireless Machine Tapping Control System

BA140.1 I k GmbH & Co Eln Unternehmen dcr LEITZ METALWORKING TECHNOLOGY GROUP Notes to the FCC authority to oDerate the equipment This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (l)This device may not cause harmful interference, and (2)thi.s device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential instal- lation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be deter- mined by turning the equipment off and on, the user is encouraged to try to cor- rect the interference by one or more of the following measures: l Reorient or relocate the receiving antenna. l Increase the separation between the equipment and receiver. lConnect the equipment into an outlet on a circuit different fi-om that to which the receiver is connected. lConsult the dealer or an experienced radio/TV technician for help. IIZ Werkzeugfabrik GmbH & Co . Ust-IdNr DE 145355716 . Hand&register Essllngen a N HRA 313 . VogeisangstraRe 8 . 73760 Ostfildern . Postfach 1155 . 73747 Ostflldern Telefon + 49 (0) 711 3 48 01-O - T&fax + 49 (0) 711 3 48 12 56 . C-mall anfo@btlz de . Homepage http iiwww bllr de Personlich haftende Gesellschafterln Bilz GmbH . Handelsreglster Esslingen a N HRB 1759 . Geschaftsfuhrer Rwner BIIZ Michael Voss ,bank Essllngen BLZ 611 400 71 Kto 8 264 780. Baden Wurttemberglsche Bank Aalen, BLZ 600 200 30 Kto 8 960 902 800 . Deutsche Bank Esslingen BLZ 611 700 76Kto 102 012 BA140.11 Ein Unternehmen dcr Lirll~Z METALWORI<ING TECHNOLOGY GROUP HF Wireless Tappim Control Unit HF 3000 OPERATING INSTRUCTION 1 Layout Diagram: HF Wireless Tapping Control Unit HF 3000 3 2 Introduction 3 The HF transmitters 3.1 Transmitter “HFS 3100” 3.1.1 Operational Modes of HF Transmitter 3.1.2 Battery replacement 3.2 Transmitter “HFS 3000” 3.2.1 Operational Modes of HFTransmitter 3.2.2 Battery replacement 3.3 Technical data 4 The HF Receivers “HFE 3002” and “HFE 3004” 3 4 4 4 4 4 4 4 5 6 4.1 Operating Elements of HF Receiver and their Functions 6 4.2 Operational and Alarm Modes of HF Receiver 8 4.2.1Mains operated 8 4.2.2Standby operational mode 8 4.3 Mains Voltage Setting 9 4.4 Technical Data 9 4.5 Remote Control of Receiver by Programmable Logic Control 10 4.5.1Wiring explanations 10 4.5.2Status schedule of relaycontacts 10 4.5.3Wiring Diagram of HF Receiver 10 4.5.4Realisation of Remote Control Operation 11 4.5.5Actions at alarm 11 5 The HF Receiver “HFC 70” 12 6 Installation 13 6.1 General Information 13 6.2 Assembly 13 6.2.1 Front mounting of receiver in the switchboard 14 6.2.2 Mounting of receiver with sliding blocks for handle and feet slots 14 7 Maintenance 16 7.1 Quarterly Maintenance 16 7.2 Semi-annual Maintenance 17 8 Annex 18 8.1 Frequency Table 18 8.2 Homologations 19 8.3 Check-list for HF Tapping Alarm Control Unit system 3000, in case of HF alarm 20 - _._ , #IL Werkreugfabrlk GmbH & Co . Ust-IdNrDE145355716 . Handelsreglster Essilngen a N HRA 313 . VogelsangstraRe 8 . 73760 Ostflldern . Postfach 1155 . 73747Ostfbldern Telefor~ + 49 (0)7113 48 01-O . T&fax + 49 (0) 711 3 48 12 56 . E-mall mfo@bllz de * Homepage http iiwww bllz de Personllch haftende Gesellschafterin BIIZ GmbH . Handelsreglster Essllngen a N HRB 1759 . Geschaftsfuhrer Remer Bllr, Michael Voss rbank Essllngen, BLZ 611 400 71 Kto 8 264780. Baden Wurttemberglsche Bank Aalen, BLZ 600 200 30, Kto 8 960 902 800 .Deutsche Bank Esslmgen BLZ 611 700 76Kto 102 012 BA140.11 Page 3 01/22/2001 1 Layout Diagram: HF Wireless Tapping Control Unit HF 3000 2 Introduction HF Tapping Control Unit (HF = High Frequency) When tapping on transfer lines, special purpose machines and machining centers, damage of the tap cannot al- ways be prevented. Occasionally, the threads are not tapped to full depth or are missing at all. Such faults remain often undetected until assembling of the parts. This causes high remachining costs and means sometimes even the rejection of the component. In combination with the BILZ WFL, WFLK or WFLP Quick Change Tapping Chucks and Adaptors with safety clutch, the HF unit controls the thread depth, identifies possible tap breakage during tapping operation and prevents such malfunctions. max. 3 m HFA 0 receiving antenna HFA 2 adaptor with safety clutch tapping unit transmitter antenna chuck with length compensation receiving antenna HFA 2 HF-RECEIVER ALARMPOWER BILZ B.-CHECK LEVEL RESET POWERALARM HF-receiver HFE 3002: 2 antenna inputs HFE 3004: 4 antenna inputs machine control coaxial cable x = length in meter (max. 25 m) HFK 2.x multiple cable to machine control (optional length) HFK 0.x HFK 0.x receiving antenna HFA 0 BA140.11 Page 4 01/22/2001 3 The HF transmitters 3.1 Transmitter ”HFS 3100” 3.1.1 Operational Modes of HF Transmitter Collision alarmBattery monitoring alarm Alarm triggering: Chuck is compressed in the clockwise direction or extended in the anticlockwise direction Alarm triggering: Battery voltage drops below 3.0 V. Reaction: HF signal in 1 sec. rhythm Reaction: HF signal in .5 sec. rhythm. End of alarm: Collision alarm is cancelled 5 sec. after chuck release. Transmitters of extended transmittal time are available on request End of alarm: Battery monitoring alarm can be cancelled only by removing the empty bat…

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Letter Of Agency 01/25/2001 American Telecommunications Certification Body, Inc. 6731 Whittier Avenue Suite Cl 10 McLean, VA 22101 To Whom It May Concern: Please be advised that Otto Bilz Werkzeugfabrik GmbH & Co authorizes Senton GmbH EMllEMC Test Center to act on our behalf, until otherwise notified, for applications submitted to American Telecommunications Certification Body, Inc. (ATCB). We certify that we are not subject to denial of federal benefits, that includes FCC benefits, pursuant to Section 5301 of the Anti-Drug Abuse ACT of 1988, U.S.C. 862. Further, no party, as defined in 47 CFR 1.2002(b), to the application is subject to denial of federal benefits, that includes FCC benefits. Thank you for your attention to this matter. Signatory Al+ .- .

EMV-Prüfzentrum EMI/EMC-Testcenter Request for Confidentiality Date:03/14/2001 American Telecommunications Certification Body, Inc. 6731 Whittier Avenue Suite C110 McLean, VA 22101 RE: Certification Application FCC ID:OCLHFS3100-49 Please be advised that the following information is to be held confidential and behalf of Otto Bilz Werkzeugfabrik GmbH & Co: • Schematics and parts lists • Technical description The application contains technical information which Otto Bilz Werkzeugfabrik GmbH & Co deems to be trade secrets and proprietary. If made public, the information might be used to the disadvantage of the applicant in the market place. Thank you for your attention to this matter. Signatory Johann Roidt Technical Manager Senton GmbH

EMV-Prüfzentrum EMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex B to Test Report No. 50209-10096-1 Page 1 of 3 Pages Annex B to Test Report No. 50209-10096-1 External Photographs of EUT EMV-Prüfzentrum EMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex B to Test Report No. 50209-10096-1 Page 2 of 3 Pages Photo No. B1 Front view of EUT EMV-Prüfzentrum EMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex B to Test Report No. 50209-10096-1 Page 3 of 3 Pages Photo No. B2 Label of EUT Note:Serial number of tested version was 04/01

EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex C to Test Report No. 50209-10096-1 Page 1 of 7 Pages Annex C to Test Report No. 50209-10096-1 Internal Photographs of EUT EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex C to Test Report No. 50209-10096-1 Page 2 of 7 Pages Photo No. C1 Top view of printed board of EUT (with shrink-on sleeve) EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex C to Test Report No. 50209-10096-1 Page 3 of 7 Pages Photo No. C2 Bottom view of printed board of EUT (with shrink-on sleeve) EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex C to Test Report No. 50209-10096-1 Page 4 of 7 Pages Photo No. C3 Side view of printed board of EUT EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex C to Test Report No. 50209-10096-1 Page 5 of 7 Pages Photo No. C4 Top view of printed board of EUT EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex C to Test Report No. 50209-10096-1 Page 6 of 7 Pages Photo No. C5 Top view of printed board of EUT with oscillator standing up EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex C to Test Report No. 50209-10096-1 Page 7 of 7 Pages Photo No. C6 Bottom view of printed board of EUT

EMV-PrüfzentrumEMI/EMC-Testcenter Page 1 of 22 Pages Straubing, March 5, 2001 T E S T - R E P O R T No. 50209-10096-1 for HFS 3100 Transmitter for RF-tapping control system Applicant:Otto Bilz Werkzeugfabrik GmbH & Co. Purpose of testing:To show compliance with FCC Code of Federal Regulations, Part 15 Subpart C, Sections §15.205 and §15.209 Note: The test data of this report relate only to the individual item which has been tested. This report shall not be reproduced except in full extent without the written approval of the testing laboratory. EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 2 of 22 Pages Table of Contents 1. Administrative Data..............................................................................................3 2. Identification of Test Laboratory ..........................................................................4 3. Summary of Test Results.....................................................................................5 4. Operation Mode of EUT .......................................................................................6 5. Configuration of EUT and Peripheral Devices .....................................................7 6. Measuring Methods .............................................................................................8 6.1. Radiated Emission 30 MHz - 1 GHz (§15.205, §15.209) ..............................9 7. Equipment List ...................................................................................................11 8. List of Measurements.........................................................................................13 9. Test Results.......................................................................................................14 EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 3 of 22 Pages 1.Administrative Data Equipment Under Test (EUT):HFS 3100 Serial number(s):04/01 Type of equipment:Transmitter for RF-tapping control system Parts/accessories:--- Version of EUT:as delivered FCC-ID:OCLHFS3100-49 Applicant:Otto Bilz Werkzeugfabrik GmbH & Co. (full address)Vogelsangstrasse 8 D-73760 Ostfildern Germany Contract identification:--- Contact person:Mr. Harald Esslinger Manufacturer:Otto Bilz Werkzeugfabrik GmbH & Co. Receipt of EUT:February 28, 2001 Date of test:February 28, 2001 Note:--- Responsible for testing:Rainer Heller Responsible for test report:Rainer Heller EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 4 of 22 Pages 2.Identification of Test Laboratory Test Laboratory:Senton GmbH EMI/EMC Test Center (full address):Aeussere Fruehlingstrasse 45 D-94315 Straubing Germany Contact person:Mr. Johann Roidt Communication:Telephone(+49) 0 94 21 / 55 22-0 Fax (+49) 0 94 21 / 55 22-99 eMail:[email protected] FCC registration number:90926 Industry Canada file number:IC 3050 EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 5 of 22 Pages 3.Summary of Test Results The tested sample (including accessories) complies with the requirements set forth in the Code of Regulations Part 15 Subpart C (intentional radiators), Sections §15.205 and §15.209 of the Federal Communication Commission (FCC). Johann RoidtRainer Heller Technical ManagerTest Engineer EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 6 of 22 Pages 4.Operation Mode of EUT All tests were performed with EUT transmitting continuously on channel 1U equivalent to a carrier frequency of 49.8316 MHz. EUT was supplied by fully charged battery and set up in vertical position EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 7 of 22 Pages 5.Configuration of EUT and Peripheral Devices RF-transmitter HFS 3100 was tested as stand-alone device. Configuration of cables of host Not applicable Configuration of host and peripheral devices Not applicable EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 8 of 22 Pages 6.Measuring Methods EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 9 of 22 Pages 6.1. Radiated Emission 30 MHz - 1 GHz (§15.205, §15.209) Radiated emissions were measured over the frequency range from 30 MHz to 1 GHz. The bandwidth of the EMI-receiver was set to 120 kHz and the detector-function was set to CISPR quasi-peak. The test setup was made in accordance with ANSI C63.4-1992. Measurements were made in both the horizontal and vertical planes of polarization. Preliminary scans were taken in a semi-anechoic room using a spectrum analyzer with the detector function set to peak. All tests were performed at a test-distance of 3 meters. For final testing an open-area test-site was used. During the tests the EUT was rotated all around and the receiving-antenna was raised and lowered from 1 meter to 4 meters to find the maximum levels of emissions. The cables and equipment were placed and moved within the range of position likely to find their maximum emissions. See figure 1 for the measurement setup. Test equipment used (see equipment list for details): 01, 06, 12, 38, 39, 40, 41, 58, 61, 64, 66 EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 10 of 22 Pages test-distance 3 m 4 5 3 2 1 Figure 1: Measurement setup for radiated emission test 1 EUT 3 Measurement antenna 2 Wooden table 4 Test receiver 5 Turn table EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Test Report No. 50209-10096-1 Page 11 of 22 Pages 7.Equipment List To facilitate reference to test equipment used for related tests, each item of test equipment and ancillaries such as cables are identified (numbered) by the Test Laboratory. No. TypeModelSerial NumberManufacturer 01Spectrum AnalyzerR 327105050023Advantest 02 EMI Test ReceiverESMI839379/013 839587/006 Rohde & Schwarz 03Test ReceiverESH 3880112/032Rohde & Schwarz 0…

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EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex A to Test Report No. 50209-10096-1 Page 1 of 3 Pages Annex A to Test Report No. 50209-10096-1 Photographs of Test Setups EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex A to Test Report No. 50209-10096-1 Page 2 of 3 Pages Photo No. A1 Test setup for radiated emission pre-test 30 MHz - 1 GHz (semi anechoic room) EMV-PrüfzentrumEMI/EMC-Testcenter FCC-ID: OCLHFS3100-49Annex A to Test Report No. 50209-10096-1 Page 3 of 3 Pages Photo No. A2 Test setup for radiated emission final test 30 MHz - 1 GHz (open area test site)