ORR-T900HED Boom Boss Remote Control

HED ® BOOM BOSS ® RADIO REMOTE CONTROL OPERATIONS AND INSTALLATION MANUAL RADMAN2.WP August 20, 1995 1 BOOM BOSS ® RADIO REMOTE CONTROL TABLE OF CONTENTS Description ..................................................................................................................................2 FCC Statement.........................................................................................................3 Figure 1: System Block Diagram ................................................................................................4 Figure 2: Position of Transmitter Controls ................................................................................5 20 Output Receiver Wiring Chart ...............................................................................................6 8 Output Receiver Wiring Chart .................................................................................................7 Operation Notes ..........................................................................................................................8 Installation...................................................................................................................................9 Figure 3: Connecting Diodes to the Valves................................................................................10 Routine Maintenance .................................................................................................................11 Maintenance Precautions............................................................................................................11 Troubleshooting Chart ...............................................................................................................12 Figure 4: Receiver Parts Position ...............................................................................................14 Parts list......................................................................................................................................15 Specifications .............................................................................................................................16 2 PART 15 FCC This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1)this device may not cause harmful interference, and 2)this device must accept any interference received, including interference that may cause undesired operation. Radio Transmitter: FCC ID: ORR-T900 Model: T900, DR-000-100 This unit will contain one of the following Receivers. Radio Receiver: FCC ID: ORR-R900 Model: R900, DR-001-100 Active Antenna Receiver: FCC ID: ORR-AA900Model: AA900, DR-002-100

F C C A U T H O R I Z A T I O N Date: 10/18/99Time: 10:39 To: FCC Authorization & Evaluation Division 7435 Oakland Mills Road Columbia, MD 21045-0429 From: John KitzerowPhone: 262-673-9450 ext. 120 Engineering ManagerFax:262-673-9455 Applicant: Hydro Electronic DevicesE-Mail: [email protected] Dear Ladies and/or Gentlemen: I appoint Kenneth L. Boston and James Blaha at L.S. Compliance, Inc., to act as an agent in the preparation under Part 15 of the rules and regulations of the Federal Communications Commission. I certify that the exhibitions properly describe the devices being submitted under this application and will implement any changes describe in the test report. The labels described will be affixed to each item. The following statement is required by the Federal Communication Commission: By checking Yes, the applicant certifies that, in the case of an individual applicant, he or she is not subject to a denial of federal benefits, that included FCC benefits, pursuant to section 5301 of the Anti-Drug Abuse Act of 1988, 21 U.S.C 853(a0, or, in the case of a non-individual application (e.g. corporation, partnership, or other unincorporated association), no party to the application is subject to a denial of federal benefits, that includes FCC benefits, pursuant to that section. __X__YES _____NO Dated this __18__day of _October_,1999 By: John Kitzerow Title: Engineering Manager / Hydro Electronic Devices Phone: 262-673-9450

Hydro Electronic Devices, Inc. Boom Buss Remote Control FCC ID # : OOR-T900 Transmitter with Power Supply Cable

Hydro Electronic Devices, Inc. Boom Buss Remote Control FCC ID # : OOR-T900 Ready for Photos FCC ID Label and RF Shield in Place

Hydro Electronic Devices, Inc. Boom Buss Remote Control FCC ID # : OOR-T900 Flip side of PCB

Hydro Electronic Devices, Inc. Boom Buss Remote Control FCC ID # : OOR-T900 Close-up of FCC ID Label

HYDRO ELECTRONIC DEVICES, INC. LEADERS IN ELECTRONIC CONTROLS FOR HYDRAULIC EQUIPMENT 1715A INNOVATION WAY414-673-9450 HARTFORD, WI 53027FAX: 414-673-9455 DR-000-915 Information Label. Set scaling to 42%, for printing the larger label to scale. This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions: 1) this device may not cause harmful interference, and 2) this device must accept any interference received, including interference that may cause undesired operation. FCC ID: ORR-T900 MODEL: T900, DR-000-100 Hydro Electronic Devices, Inc. Made in the USA

Hydro Electronic Devices, Inc. Boom Buss Remote Control FCC ID # : OOR-T900 Shield of RF Transmitter Open for Inspection

Hydro Electronic Devices, Inc. Boom Buss Remote Control FCC ID # : OOR-T900 Close-up of RF Transmitter PCB – Top Side

Hydro Electronic Devices, Inc. Boom Buss Remote Control FCC ID # : OOR-T900 Close-up of RF Transmitter PCB – Bottom Side

T900 TRANSMITTER THEORY OF OPERATION The T900 is a high-performance, eight-channel, FM transmitter board capable of transmitting analog or digital data. Digital information is modulated at the transmitter using FSK (frequency shift keying), the binary form of frequency modulation. An accurate 12.00 MHz VCXO (voltage-controlled crystal oscillator) serves s the frequency reference for the transmitter. The modulation input pin is connected to the VCXO through a two-pole low-pass filter. The low-pass filter is used to shape the incoming data and limit the transmission bandwidth to 25kHZ. The modulated 12.00 MHz reference frequency is applied to the Phase-Locked Loop (PLL). The PLL, combined with a 902-928 MHz VCO, forms a stable frequency synthesizer that can be programmed to oscillate at a number of preset frequencies via the channel select lines. An on-board micro-controller reads the channel-selection lines and programs the PLL to the desired channel frequency. The micro-controller also monitors the status of the PLL and indicates when the transmitter is stable and ready to transmit data by asserting the CTS line high. A buffer amplifier is used to isolate the VCO from the antenna. The output of the buffer amplifier is connected to a LPF which is used to suppress harmonic emissions. An RF pad is used to adjust the transmitter level to the antenna to meet FCC Part 15 Regulations.

Please Note.... This is the schematic for the Transmitter Board. The actual RF Transmitter Board contained under the shield cover is a complete package supplied by LINX.A schematic of the LINX RF Transmitter is not published. The submitted Technical Data Sheet ( PDF File ) from LINX serves as th e schematic of the RF Transmitter Board.

APPLICATIONS INCLUDE: nContinuous Data Transfer nHome/Industrial Automation nWireless Networking nRemote Control nRemote Access nRemote Monitoring/Telemetry nFire/Security Alarms n Long-Range RFID n High-Quality Wireless Audio n Analog Signal Transfer n General Wire Elimination Page 1 HPSERIES-II TRANSMITTER MODULE DESIGNGUIDE FEATURES: n 8 Binary Selectable Transmission Frequencies n FCC Compliant Output Power (0dBm typical) n C o s t - E ff e c t i v e n Precision Synthesized Frequency Reference n Direct Analog/Serial Interface n High Data Rate (50Kbps max.) n Can Be Used To Transmit Analog (Including Audio) or Digital Data n Wide Supply Range (2.7-16V DC) n Power-Down & CTS Functions n No Production Tuning nNo External RF Components Required (Except A n t e n n a ) n Manufacturing-Friendly SIP-Style Packaging DESCRIPTION: The HP Series-II transmitter module is designed for the c o s t - e f fe c t i ve, high-perfo rmance wireless tra n s fer of analog or digital data, in the popular 902-928MHz band. The transmitter offers eight selectable channels and, when paired with an HP Series-II receiver, is capable of transmitting analog and digital information for distances up to 1/4 mile. To assure robust performance under all field conditions the transmitter employs an adva n c e d microprocessor-controlled synthesized architecture.L i ke all Linx modules, the HP Series-II requires no tuning and in most cases no ex t e rnal RF components ( except an antenna), making integration stra i g h t fo r ward even fo r engineers lacking previous RF ex p e ri e n c e. Figure 1:Physical Dimensions HIGHPERFORMANCE RFMODULE TXM-900-HP-II PART# DESCRIPTION M D E V-900-HP-II E valuation Kit 900 MHz TXM-900-HP-II Transmitter 900 MHz RXM-900-HP-II R e c e i ver 900 MHz O R D E R I N GI N F O R M AT I O N Revised 9/24/99 Figure 3:Maximum ratings table Figure 2:Performance data table PERFORMANCEDATA TXM-900-HP-II Page 2 A B O U TT H E S EM E A S U R E M E N T S The performance parameters listed below are based on module operation at 25°C from a 5VDC supply unless otherwise noted. Absolute Maximum Ratings: Supply voltage Vcc, using pin 7-0.3to+18 VDC Operating temperature0°Cto+70°C Storage temperature-45°Cto+85°C Soldering temperature+260°C for 10 sec. Any input or output pin-0.3toVcc *NOTE* Exceeding any of the limits of this section may lead to permanent damage of the device.Furthermore, extended operation at these maximum ratings may reduce the life of this device. ParameterDesignationMin.TypicalMax.UnitsNotes Input Voltage (Vcc)V CC 2.7–16.0VDC– Supply currentI CC 141517mA– Sleep currentI CS ––50μA Operating frequencyF C 902–928MHz– Overall frequency accuracy-50–+50KHz– Output Power-30+2dBm– Spurious Emissions––-50dBc1 Harmonic Emissions––-50dBc– Occupied Bandwidth–32–KHz– PONto CTS High TimeT PON– 812mSec– Minimum OffT MINOFF 1––mSec– Channel Change TimeTime––1.2mSec– Fdev507595KHz p-p– * C AU T I O N * This product incorp o rates numerous static-sensitive components. A l ways wear an ESD wrist strap and observe proper ESD handling procedures when wo rking with this dev i c e. Failure to observe this precaution may result in module damage or fa i l u r e. 1.Tested to 2nd Harmonic Notes: Page 3 Figure 8:Modulation Linearity for Triangle Wave Input Figure 9:Output Power vs. Supply Voltage Figure 4:Power-On Timing TYPICALPERFORMANCEGRAPHS Figure 6:Modulation Linearity for Square Wave Input Figure 7:Modulation Linearity for Sine Wave Input Figure 5:Channel Change Timing PHYSICALPACKAGING The transmitter is packaged as a hybrid through- hole SIP-style module with 10 pins spaced at .1" i n t e rvals with a .3" gap between pins 2 & 3. Baseband components occupy the rear of the board while high-frequency components are grouped on the front. PRODUCTION CONSIDERATIONS The SIP module may be installed using hand- or wave-solder techniques.The module should not be subjected to reflow.If the module is subject to production wash cycles, adequate drying time should be allowed prior to power-up.If the wash cycle introduces contaminants, the module’s perfo rmance may be adversely affected. Figure 10:Physical package 1.00 V/div1.00 V/div +/-1.0 V 10.0 ms/div 0.0 s 120 mV 2.00 V/div1.00 V/div+/-1.0 V 500 μs/div 0.0 s1.67 V Page 4 PINDESCRIPTION Figure 11:Pin functions and equivalent circuits Page 5 THEORY OF OPERATION The HP-II-TXM is a high-performance, eight-channel, FM transmitter capable of transmitting analog or digital data. Digital information is modulated at the transmitter using FSK (frequency shift keying), the binary fo rm of frequency modulation. FSK offers significant advantages over AM-based modulation methods, i.e., increased noise immunity and the ability of the receiver to “capture”in the presence of multiple signals. These advantages will be particularly appreciated in crowded bands like those in which the HP-II operates.While FSK modulation is not the most bandwidth- efficient manner of modulating digital data, it is an excellent choice for reliable, low-cost, low-power RF products such as the HP Series-II. To transmit analog information the module reverts to FMmodulation.In this mode simple to complex waveforms can be introduced at the transmitter’s data pin and recovered with minimal distortion at the receiver’s analog output pin. The user-supplied antenna is connected at pin 2 (see Figure 1).The HP Series- II transmitters are designed to operate with a 50-ohm load. An accurate 12.00MHz VCXO (voltage-controlled crystal oscillator) serves as the frequency reference for the transmitter.The modulation input pin is connected to the VCXO through a two-pole low-pass filter.The low-pass filter is used to shape the incoming data and limit the transmission bandwidth to 25kHz. The reference frequency is directly modulated.This method affords two benefits. First, it eliminates the need for a frequency conversion in the transmitter, reducing size, cost, and current consumption.Second, it allows the modulation to occu…

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LSC- H.E.D. 90245 . . . . . . . . . . . . . . . . . . . L. S. Compliance, Inc. Compliance Testing of: Hydro Electronic Devices 900 MHz remote transmitter Prepared for: Mr. Jim Kitzerow Test Report Number: 90245 Date(s) of Testing: September 30, October 4, 1999 All results of this report relate only to the items that were tested. L. S. Compliance, Inc. W66 N220 Commerce Court Cedarburg, Wisconsin 53012 Phone: 414 - 375 - 4400 Fax: 414 - 375 - 4248 L. S. COMPLIANCE, Inc. FCC ID: ORR-T900 LSC-H. E. D. 90245pageof 27 1 This report may not be reproduced, except in full, without written approval of L. S. Compliance, Inc. L. S. COMPLIANCE, Inc. FCC ID: ORR-T900 LSC-H. E. D. 90245pageof 27 2 Table of Contents SectionDescriptionPage # Index1 1.1Description of Measurement Facilities2 1.2Signature Page3 1.3Summary of Test Report4 1.4Introduction5 1.5Purpose5 1.6Radiated Emission Test Setup5 1.7Radiated Emission Test Procedure6 1.8Radiated Emission Test Equipment Utilized7 1.9Conducted Emission Measurements7 1.10Restricted Bands (Frequencies and Limits)8 1.11Photos taken during testing9 1.12Summary of Results and Conclusions11 1.13Test Equipment List12 Appendic es ASample Calculations:13 i.Calculation of Radiated Emissions Limits14 BData Charts15 CGraphs18 L. S. COMPLIANCE, Inc. FCC ID: ORR-T900 LSC-H. E. D. 90245pageof 27 3 Section 1.1 DESCRIPTION OF MEASUREMENT FACILITIES Site on File with the FCC ID Number: 31040/SIT 1300F2 Site on file with Industry Canada: ID Number: IC 3088 “ The site referenced above has been found to comply with the test site criteria found in ANSI C63.4-1992 and 47CFR Section 2.948.” L. S. COMPLIANCE, Inc. FCC ID: ORR-T900 LSC-H. E. D. 90245pageof 27 4 L. S. COMPLIANCE, Inc. FCC ID: ORR-T900 LSC-H. E. D. 90245pageof 27 5 Section 1.2 SIGNATURE PAGE Tested By:13 Dec 1999 Thomas T Lee, EMC EngineerDate Prepared By:13 Dec 1999 Kenneth L. Boston, EMC Lab ManagerDate Approved By:13 Dec 1999 Kenneth L. Boston, EMC Lab ManagerDate PE #31926 Registered Professional Engineer (State of Wisconsin) L. S. COMPLIANCE, Inc. FCC ID: ORR-T900 LSC-H. E. D. 90245pageof 27 6 1.3SUMMARY OF TEST REPORT MANUFACTURER:Hydro Electronic devices MODEL:T900 SERIAL:pre-production DESCRIPTION:900 MHz data transmitter FREQUENCY RANGE:903.37 to 921.37 MHz (8 channels) The transmitter was found to “meet” the radiated emission specification of Title 47 CFR FCC, Part 15, subpart C. for an intentional radiator L. S. COMPLIANCE, Inc. FCC ID: ORR-T900 LSC-H. E. D. 90245pageof 27 7 1.4 INTRODUCTION On September 30 and October 4 of 1999, a series of Radiated Emissions tests were performed on one sample model of the H. E. D. T900, a 900 MHz transmitter module designed to be used in a variety of remote controlled automotive accessories. These tests were performed using the test procedures outlined in ANSI C63.4-1992 for intentional radiators, and in accordance with the limits set forth in FCC Part 15.249 for a low power transmitter. These tests were performed by Thomas T Lee of L. S. Compliance, Inc. 1.5 PURPOSE The above mentioned tests were performed in order to determine the compliance of the T900 with limits contained in various provisions of Title 47 CFR, FCC Part 15, including: 15.10915.209 15.20515.249 All radiated emissions tests were performed to measure the emissions in the frequency bands described by the above sections, and to determine whether said emissions are below the limits established by the above sections. These tests were performed in accordance with the procedure described in the American National Standard for methods of measurement of Radio-Noise Emissions from Low-Voltage Electrical and Electronic Equipment in the Range of 9 kHz to 40 GHz (ANSI C63.4-1992). Another document used as reference for the EMI receiver specification was the International Special Committee on Radio Interference (CISPR) number 16-1 (1993). 1.6 RADIATED EMISSIONS TEST SETUP The test sample was operated within the 3 meter Semi-Anechoic, FCC listed chamber located at L.S. Compliance in Cedarburg, WI. The sample was placed on an 80cm high wooden pedestal, which was centered on the flush-mounted 2m diameter metal turntable. Each test sample was powered via a short cable to the battery operated interface board, operating from a 6- volt battery. The test sample was configured to run in a continuous transmit mode (either cw carrier or a repetitive data string) during the radiated emission measurements. The test sample was set to operate on one of three standard channels and was tested as an intentional radiator, in order to determine compliance within a frequency range of-902-928 MHz, as determined by FCC part 15.31m Please refer to Section 1.11 for pictures of the test setup. L. S. COMPLIANCE, Inc. FCC ID: ORR-T900 LSC-H. E. D. 90245pageof 27 8 1.7 RADIATED EMISSION TEST PROCEDURE The fundamental and spurious (harmonic) emissions of the transmitter were tested for compliance to Title 47 CFR, FCC Part 15.249 limits for low power devices. For the calculations used to determine the limits applicable for the test sample (at the respective operating frequencies) refer to Appendix A. These limits are expressed in decibels (dB) above 1 microvolt per meter (μV/m). The samples were tested from the lowest frequency generated by the transmitter (without going below 9 kHz) to the 10th harmonic of the fundamental frequency generated by the device. These frequencies, and their associated limits, are referenced in Appendix A. The sample was placed on a nonconductive (wooden) pedestal in the 3 Meter chamber and the antenna mast was placed such that the antenna was 3m from the test object. A biconical antenna was used to measure emissions from 30 to 200 MHz, a log periodic was used to measure emissions from 200 to 1000 MHz, and a double ridged waveguide horn was used to measure emissions above 1 GHz. The test object was programmed to operate in continuous transmit, and the resultant signals were maximized by rotating the turntable 360 degrees…

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