U8S-TR6Tur-Remote Radio Remote Controller

TRU-REMOTE INDUSTRIAL WELDING EQUIPMENT LTD. WORLDWIDE PATENTS PENDING WIRELESS WELDING MACHINE REMOTES OWNER’S MANUAL MODEL TYPES: TR 4 TR 6 TABLE OF CONTENTS SECTION DESCRIPTION 1. Transmitter specifications 2. Receiver Specifications 3. Scope of Supply 4. TR 4 Function Specifications 5. TR 6 Function Specifications 6. Operation 7. Trouble Shooting 8. Warranty SECTION ONE General Specifications Models TR 4 & TR 6. Transmitter Specifications: 1. Enclosure: IP65 2. Structure: glass fibre 3. Operating temperature: -40°C to +80°C 4. ID code: 32 bit. 5. Hamming distance ≥ 4 6. Weight 175g (w/batteries) 7. 2 x AA size alkaline batteries 8. Push button jam detector 9. Modulation: FSK 10. Error free hamming code technology SECTION TWO Receiver Specifications: 1. Enclosure: IP65 2. Structure: glass fibre 3. Operating temperature: -40°C to +80°C 4. Weight: 1100g (w/out cable) 5. Size: 167mm x 154mm x 88mm 6. Power supply 12 – 24 Volts DC 7. Sensitivity: -108dBm 8. Shock resistant 9. 20 Amp rated output relays SECTION THREE Scope of Supply Standard unit consists of the following: 1. One transmitter unit – batteries not included 2. One transmitter unit carrying strap 3. One receiver box unit complete with 1.5 meter of 20 Amp rated cable and one cable strain relief connector. 4. One 85 mm antenna 5. One Owner’s Manual SECTION FOUR TR 4 Function Specifications 1. Frequency range 310 – 320 MHz 2. LCD screen with the following functions: ♦ Greeting message (8 letter message) ♦ Back display light (5 to 60 seconds) ♦ Start indicator (power on) ♦ Battery Power indicator (battery level) ♦ Run indicator (function enable) ♦ Digital Amperage Display (set to each machine) ♦ L.C.D. sleep mode (5 to 60 seconds) ♦ Shut down message (8 letter message) 3. Keypad with following programmable functions: ♦ Start button (delay 0.1 to 4 seconds) ♦ Key pad lock (1 or 2 key password) ♦ Increase/Decrease button (timer 0.5 to 5.0 seconds) - hold down timer programmed for key pad lock password ♦ Increase/Decrease button (step time 0.1 to 1.0 seconds) - programmed for rapid increase/decrease function SECTION FIVE TR 6 Function Specifications 1. Frequency range 310 – 320 MHz 2. LCD Screen with the following functions: ♦ Greeting message (8 letter message) ♦ Back light (5 to 60 seconds) ♦ Start indicator (power on) ♦ Battery power indicator (battery level) ♦ Run indicator (function enable) ♦ Digital Amperage Display (set to each machine) ♦ L.C.D. sleep mode (5 to 60 seconds) ♦ Contactor (C1 or C0) ♦ Shut down message (8 letter message) 3. Keypad with following programmable functions: ♦ Start button (delay 0.1 to 4 seconds) ♦ Key pad lock (1 or 2 key password) ♦ Increase/Decrease button (timer 0.5 to 5 seconds) - hold down timer programmed for key pad lock password ♦ Increase/Decrease button (step timer 0.1 to 1 second) - programmed for rapid increase/decrease function ♦ Glow plug / choke push button (5 to 20 second delay before starting engine) ♦ Contactor off (output contactor off / push start for output contactor on) SECTION SIX Operation: 1. Verify correct wiring procedure of receiver wiring according to welding machine model. 2. Install 2 fresh AA batteries in transmitter. 3. Push start button to turn on receiver. 4. For TR 4 models; push start button again to start welding machine. 5. For TR 6 models; please note that for diesel or gas driven engines using a TR 6 remote transmitter it is necessary to push the GP/C push button before trying to start the engine. This push button electronically engages the glow plugs or choke for a preset time (factory set at 10 seconds). After 10 seconds press the start push button. 6. Once welding machine is running, push increase button to increase amperage – push and hold to rapidly increase amperage setting. 7. Once welding machine is running, push decrease button to decrease amperage – push and hold to rapidly decrease amperage setting. 8. Push stop button to shut down welding machine and radio system. SECTION SEVEN Trouble Shooting: ♦ Do not drop the transmitter or damage to the encoder board may occur. Should you drop your transmitter causing it to no longer operate, contact your nearest Tru-Remote distributor. ♦ Although your Tru-Remote transmitter is designed for outdoor use, it is not designed to be left lying unprotected in adverse weather conditions such as rain, snow etc. Failure to store the transmitter properly may cause corrosion problems due to moisture build-up. ♦ If the transmitter range decreases, check battery signal strength on the display. New batteries will provide maximum signal and range. ♦ If the liquid crystal display stops functioning, check the batteries. If batteries are fine, contact your nearest Tru-Remote distributor for service. ♦ If transmitter indicates that the welding machine is in “run” mode but you cannot strike on arc, check to ensure that the welding machine is actually running. Check to ensure that the receiver unit is turned on and receiving power. There is a green light mounted on the receiver unit that when lit indicates that power is being fed to the receiver unit. ♦ If receiver unit will not power up check for loose wires and make sure that 12 volts DC is being fed to the receiver unit. If there is 12 volts DC active in the receiver but no functions operating; check for a blown fuse. If there is 12 volts DC power and fuses are fine, contact your nearest Tru-Remote distributor for service. Tru-Remote INDUSTRIAL WELDING EQUIPMENT LTD. WARRANTY EFFECTIVE JANUARY 1, 2007 LIMITED WARRANTY – Subject to the terms and conditions below, Tru-Remote Industrial Welding Equipment Ltd., warrants to its original retail purchaser that new Tru- Remote equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Tru-Remote. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. New Equipment: The war…

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Tru-Remote Industrial Welding Equipment Ltd. 2435 North Road, Burnaby, B.C., V3J 1R4, Canada Date: April 26 , 2007 Compliance Certification Services Certification Division 561F Monterey Road Morgan Hill, CA 95037 To whom it may concern: We, the undersigned, hereby authorize the Taiwan office of Compliance Engineering Services, Inc., d.b.a. Compliance Certification Services and hereafter referred to as CCS TW, to act on our behalf in all manners relating to application for equipment authorization, including signing of all documents relating to these matters. Any and all acts carried out by CCS TW on our behalf shall have the same effect as acts of our own. We, the undersigned, hereby certify that we are not subject to a denial of federal benefits, that includes FCC benefits, pursuant to Section 5301 of the Anti-Drug Abuse Act of 1988, 21 U.S.C. 853(a). In authorizing CCS TW as our agent, we still recognize that we are responsible to: a) comply with the relevant provisions of the certification program; b) make all necessary arrangements for the conduct of the evaluation,including provision for examining documentation and access to all areas, records (including internal audit reports) and personnel for the purposes of evaluation (e.g. testing, inspection, assessment, surveillance, reassessment) and resolution of complaints; c) make claims regarding certification only in respect of the scope for which certification has been granted; d) do not use our product certification in such a manner as to bring the Certification Division into disrepute and not make any statement regarding our product certification which the Certification Division may consider misleading or unauthorized; e) upon suspension or cancellation of certification, discontinue use of all advertising matter that contains any reference thereto and return any certification documents as required by the Certification Division; f) use certification only to indicate the products are certified as being in conformity with specified standards; g) endeavor to ensure that no certificate or report nor any part thereof is used in a misleading manner; h) ensure that any reference to our product certification in communication media such as documents, brochures or advertising, complies with the requirements of the Certification Division; i) keep a record of all complaints made known to the us relating to the product’s compliance with requirements of the relevant standard and to make these records available to the Certification Division when requested; j) take appropriate action with respect to such complaints and any deficiencies found in products or services that affect compliance with the requirements for certification; k) document the actions taken. This authorization is valid until further written notice from the applicant. Sincerely Yours, Signature: REMARK: 1. This authorization letter will be sent along with your application when filing with the Certification Division. 2. Please follow the format and type it on company letterhead and send original to us.

Compliance Certification Services Inc. Report No.：70330401-RP1 External Photo ( Model :TR6 ) TX Compliance Certification Services Inc. Report No.：70330401-RP1 External Photo ( Model :TR4 ) TX

Company: Tru-Remote Industrial Welding Equipment Ltd. Model: TR6 Product : Tru-Remote Radio Remote Controller Tru-Remote Industrial Welding Equipment Ltd. Model No: TR4 FCC ID：U8S-TR6 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: [1] this device may not cause harmful interference and [2] this device must accept any interference received, including interference that may cause undesired operation. S/N： Made in Taiwan Label Here

Company: Tru-Remote Industrial Welding Equipment Ltd. Model: TR6 Product : Tru-Remote Radio Remote Controller Tru-Remote Industrial Welding Equipment Ltd. Model No: TR6 FCC ID：U8S-TR6 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: [1] this device may not cause harmful interference and [2] this device must accept any interference received, including interference that may cause undesired operation. S/N： Made in Taiwan Label Here

Compliance Certification Services Inc. Report No.：70330401-RP1 Internal Photo (Model :TR6) Compliance Certification Services Inc. Report No.：70330401-RP1 Compliance Certification Services Inc. Report No.：70330401-RP1 Internal Photo (Model :TR4) Compliance Certification Services Inc. Report No.：70330401-RP1

Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Note: This report shall not be reproduced except in full, without the written approval of Compliance Certification Services Inc. This document may be altered or revised by Compliance Certification Services Inc. personnel only, and shall be noted in the revision section of the document. Page 1 Total Page: 42 FCC 47 CFR PART 15 SUBPART C TEST REPORT For Tru-Remote Radio Remote Controller Model: TR6 Data Applies To : TR4 Brand Name : Tru-Remote Issued to Tru-Remote Industrial Welding Equipment Ltd. 2435 North Road, Burnaby, B.C., V3J 1R4, Canada Issued by Compliance Certification Services Inc. Ta i n a n L a b . No. 8, Jiu Cheng Ling, Jiaokeng Village,Sinhua Township, Tainan Hsien 712, Taiwan R.O.C. TEL: 886-6-580-2201 FAX: 886-6-580-2202 Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Page 2 TABLE OF CONTENTS 1. TEST RESULT CERTIFICATION............................................................................................. 3 2. EUT DESCRIPTION .................................................................................................................... 4 3. TEST METHODOLOGY ............................................................................................................. 5 3.1 EUT CONFIGURATION.............................................................................................................. 5 3.2 EUT EXERCISE......................................................................................................................... 5 3.3 GENERAL TEST PROCEDURES.................................................................................................. 5 3.4 FCC PART 15.205 RESTRICTED BANDS OF OPERATIONS .............................................. 6 3.5 DESCRIPTION OF TEST MODES................................................................................................. 6 4. INSTRUMENT CALIBRATION................................................................................................. 7 5. FACILITIES AND ACCREDITATIONS ................................................................................... 8 5.1 FACILITIES.............................................................................................................................. 8 5.2 EQUIPMENT............................................................................................................................. 8 5.3 LABORATORY ACCREDITATIONS AND LISTING....................................................................... 8 5.4 TABLE OF ACCREDITATIONS AND LISTINGS............................................................................ 9 6. SETUP OF EQUIPMENT UNDER TEST ................................................................................ 10 6.1 SETUP CONFIGURATION OF EUT............................................................................................ 10 6.2 SUPPORT EQUIPMENT............................................................................................................ 10 7. FCC PART 15.231 REQUIREMENTS...................................................................................... 11 7.1 20 DB BANDWIDTH........................................................................................................... 11 7.2 LIMIT OF TRANSMISSION TIME.............................................................................................. 13 7.3 DUTY CYCLE ..................................................................................................................... 15 7.4 RADIATED EMISSIONS........................................................................................................... 20 7.5 POWERLINE CONDUCTED EMISSIONS.................................................................................... 36 Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Page 3 1. TEST RESULT CERTIFICATION Applicant ：Tru-Remote Industrial Welding Equipment Ltd. 2435 North Road, Burnaby, B.C., V3J 1R4, Canada Product ：Tur-Remote Radio Remote Controller Model Number ：TR6 Data Applies To ：TR4 Brand Name ：Tru-Remote Date of Test ：Apr. 11, 2007 APPLICABLE STANDARDS STANDARD TEST RESULT FCC 47 CFR Part 15 Subpart C No non-compliance noted We hereby certify that: The above equipment was tested by Compliance Certification Services Inc. The test data, data evaluation, test procedures, and equipment configurations shown in this report were made in accordance with the procedures given in ANSI C63.4: 2003 and the energy emitted by the sample EUT tested as described in this report is in compliance with conducted and radiated emission limits of FCC Rules Part 15.207, 15.209 and Part 15.231. The test results of this report relate only to the tested sample identified in this report. Approved by: Reviewed by: Alex Chiu Manager Jeter Wu Section Manager Compliance Certification Services Inc. Compliance Certification Services Inc. Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Page 4 2. EUT DESCRIPTION Product Tur-Remote Radio Remote Controller Model Number TR6 Data Applies To TR4 Brand Name Tru-Remote Power Supply Transmitter: Powered by battery 3Vdc Frequency Range 1. Frequency Range: 310.2 MHz ~ 319.5 MHz 2. Operation Frequency : 310.3 MHz ~ 319.395 MHz Modulation Technique FSK Modulation Antenna Specification Transmitter: Soldered on PCB Loop Antenna / Gain: 0 dBi (max) Temperature Range 0°C ~ +55°C Remark: This submittal(s) (test report) is intended for FCC ID: U8S-TR6 filing to comply with Section 15.207, 15.209 and 15.231 of the FCC Part 15, Subpart C Rules. The difference of the series model Model Item TR6 TR4 Transmitter Key Numbers & Spec. 6 units of single speed push-button. 4 units of single speed push-button. Compliance Certification Services In…

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Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Page 37 APPENDIX 1 PHOTOGRAPHS OF TEST SETUP Radiated Emission Set up Photos (For TX) (1) X-axis Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Page 38 Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Page 39 (2) Y-axi Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Page 40 Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Page 41 (3) Z-axis Compliance Certification Services Inc. Report No.: 70331401-RP1 FCC ID: U8S-TR6 Date of Issue: April 19, 2007 Page 42