UXQAIRCONTACTGSM / GPRS Modem

1 ELEKTRONIKON ® MKIV AIR CONTACT GSM-GPRS modem EU Part.Nr. 1900 0711 XX (65-70) US Part.Nr. 1900 0711 XX (75-80) Hardware Manual Version 1.4 The version of the entire document is increased on the occasion of each modification. Modifications are listed in the chapter “Version History“. Air Contact Hardware Manual 2 All rights reserved. This document remains the intellectual property of ATLAS COPCO. No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system, in any form or by any means, electronic, mechanical, optical, manual or otherwise, without permission in writing of ATLAS COPCO. Transmission on to third parties is only allowed if the explicit permission of ATLAS COPCO is obtained beforehand. ATLAS COPCO declines all claims for damages which arises from the application of information that may be wrong or inadequate or missing in this document. ATLAS COPCO reserves the right to change this document complete or partially . All brand names and product names are trade marks or registered trade marks of the proprietors of the respective titles. IMPORTANT REMARKS Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Symbols for attention notes Warning for general dangers. Warning for dangerous electrical voltage. ESD endangered devices. Housings and connections are only to be opened from trained persons! Remarks. Air Contact Hardware Manual 3 Table of contents Page 1 Introduction 4 1.1 Preface 4 1.2 Product Description 4 1.3 FCC 4 2 Glossary 5 3 Features 6 4 Function Description 7 4.1 General 7 4.2 Digital Input 7 4.3 HMI 7 4.4 Nonvolatile RAM functionality 8 4.5 CAN-Bus 8 4.6 RS232 9 4.7 GSM Modem 9 5 Microcontroller 10 5.1 Block diagram 11 5.2 Memory-Layout 12 6 GSM components 14 6.1 EU GSM modem module 14 6.2 US GSM/GPRS modem module 15 6.3 Antenna 15 7 Technical Data 16 8 Pin Assignment 19 9 Housing 21 9.1 Front View 21 9.2 Views 22 9.3 The GSM module location 23 9.4 The antenna placement 23 10 Battery Replacement 24 11 IMEI code 25 12 General Operation 26 13 Versions history 27 Air Contact Hardware Manual 4 1 Introduction 1.1 Preface This manual gives all the main information relevant the Air Contact module for Atlas Copco compressors. It provides also preliminary hardware information for the system programmer. The manual contains interconnections, technical data and mounting requirements. 1.2 Product Description This manual describes the main part of the AIR CONTACT modem GSM/GPRS module. The main features of the product are the following: 1. send some diagnostic SMS message to GSM telephone network on digital input events. 2. establish a data modem connection over the GSM network. 3. send a special diagnostic SMS message in case of loss of main power. 4. send a special diagnostic SMS message in case of backup battery replacement service 1.3 FCC This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions (1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation. IMPORTANT NOTE: FCC Radiation Exposure Statement: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance of 20cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Air Contact Hardware Manual 5 2 Glossary ELEKTRONIKON ® MkIV Compressor control electronic of the fourth generation. CPU Control Process Unit. PCB Printed Circuit Board HMI Human Machine Interface Main Controller Main control part of each compressor. Contains MMI, I/O’s IC Integrated circuit. EMC Electromagnetic Compatibility LED Light Emitting Diode Flash EPROM Erasable Programmable Read Only Memory. Flash types allows an electronic erase. SRAM Static Random Access Memory Air Contact Hardware Manual 6 3 Features Main Parts • HMI o 2 x 7-segment LED display o 1 push button o 1 Service hours rotary switch with 10 positions o status LEDs o 1 x CAN address dip switch • 512 kByte Flash EPROM • 128 kByte SRAM • 1 kbytes E2PROM emulated in a 8Kbytes Flash sector • 1 RS232 serial Line • 1 CAN BUS serial line (not optocoupled) • Digital Inputs to be connected to a free contact • Antenna with magnetic base, 5m coaxial cable, SMA right angle connector • 1 GSM dual band AT modem with rechargeable LI-ION battery. Optionally a GSM/GPRS dual band AT modem could be mounted Power Supply: wide range voltage (100 ÷ 240 VAC) Air Contact Hardware Manual 7 4 Function Description 4.1 General The Main Controller is supplied with nominal 115/230 VAC. The device has not a fuse in the power supply line. A fuse T1AH, 250V (slow-blow) CSA certified and UL recognized has to be provided externally as described in paragraph 10.1. Warning, dangerous electrical voltage can be at the connector. Never touch connections, when the device is running. Protective earth PE has to be connected. The Main Controller contain electrostatically sensitive components: Prior to assembly and service operations, the personnel must be free of electrostatic charge, e.g. by touching the PE fixing screw or other grounded metal surfaces in the control cabinet. 4.2 Digital Input The controller supplies a ground, which could be returned to a digital input over an external voltage free contact.. • Note, that the digital inputs are not isolated. • When relay contacts are used, they generate typical 20ms bounces. The filtering of these signals has been done in software. 4.3 HMI The HMI (Human Machine Interface) consist of: • 2 x 7-segment LED display • 1 push button • 3 LEDs • 1 x selector rotary dip switch • accessible SIM card holder • Customer specific adhesive lexan front foil 4.3.1 LED-Display The LED-display provided for the Air Con…

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Block diagram PRIMACONTACT and TELEPRIMA Modules Power supply Voltage control (power-fail) 4 digital inputs 1 push button 3 status LEDs Control Unit Core C166 CAN Controller Digital I/O interface RAM FLASH Clock Unit DB9 Serial Controller DB9 RS232 GSM Modem AT GSM/GPRS Modem AT SMA Antenna connector Service Time selector CAN address selector Serial Switch Port 1 Port 2 Serial AT protocol Rechargeable Battery 5MHz μController SIM Card Block diagram Modem Module G ENERAL P U RP OS E CO NNE C T O R RF F U N C TI O N S RF CONNECTION Power Supply RF Interface I/O Controller A/D Converter UART 1&2 Keyboard Controller Vocoder GPSI or SPI Controller R.T.C. SIM Controller CPU Memory Management Unit Battery Management SIM Supply FLASH SRAM Audio Interface

EXTERNAL PHOTOGRAPH FRONT WIEV EXTERNAL PHOTOGRAPH REAR WIEV EXTERNAL PHOTOGRAPH LATERAL WIEV (if necessary)

AIRcontact ID Label and Location Info:

INTERNAL PHOTOGRAPH FRONT WIEV Assembled Boards Power Board INTERNAL PHOTOGRAPH GSM Board with modem (Side 1) GSM Board with modem (Side 2) INTERNAL PHOTOGRAPH REAR WIEV Assembled Boards INTERNAL PHOTOGRAPH RADIO MODULE EXTERNAL WIEV INTERNAL PHOTOGRAPH RADIO MODULE INTERNAL WIEV (Without protection shield)

FCC.TR. TEST REPORT 06.1731 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date:13/12/2006 sheet 1 of 42 EQUIPMENT UNDER TEST : APPARECCHIO IN PROVA : PROGRAMMABLE INSPECTOR WITH GSM WISMO Q2426B WITH FUNCTION OF ALARM AIR CONTACT REFERENCE STANDARDS: NORME DI RIFERIMENTO : FCC RULES PART 22 and 24 MODEL: AIR CONTACT Customer: RICHIEDENTE: • Dept. / Firm : Ente / Società’: A A T T L L A A S S C C O O P P C C O O A A I I R R P P O O W W E E R R N N V V • Mr.: Sig.: Sig. Claudio Guariso • Address: Indirizzo: Boomsesteenweg 957, B-2610 Wilrijk, Belgium • Tel. : Telefono : +39 011-6827211 Telefax Fax : +39 011-6404277 • E-mail: [email protected] Site of test execution: Via Campagna, 92 - 22020 Gaggino Faloppio (CO) - Italy Località esecuzione prove: Date of test samples receipt: 07/12/2006 Date of start test: 07/12/2006 Data ricevimento campioni: Data inizio prove: Date of end test: 15/12/2006 Data fine prove: Witness to the test: Presenti alle prove: Signature of the engineers: Firma esecutore prove: Signature of the Laboratory Director: Firma Direttore Laboratori: Nobody / Nessuno ......................................................... .......................................................... Luca Casiraghi .......................................................... Massimo Maltempi The test results recorded in this Test Report are exclusively referred to the tested samples. I risultati del presente rapporto di prova si riferiscono esclusivamente al campione sottoposto a prova. Reproduction of this EMC-Test Report in whole or in part is prohibited without the written authorization of the Laboratory Director La riproduzione di questo Rapporto in modo parziale o totale è PROIBITO senza l’autorizzazione scritta della Direzione del Laboratorio FCC.TR. TEST REPORT 06.1731 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date:13/12/2006 sheet 2 of 42 0. CONTENTS Page Rev Date 0. CONTENTS ............................................................................................ 2 1. TECHNICAL INFORMATION OF EQUIPMENT UNDER TEST (EUT) ... 3 1.1 Identification .................................................................................... 3 1.2 Technical data ................................................................................. 3 1.3 Modifications incorporated in E.U.T. ................................................ 4 1.4 Ports identification ........................................................................... 4 1.5 Auxiliary equipment......................................................................... 4 2. TEST CONDITIONS ............................................................................... 5 2.1 Operating test modes and test conditions....................................... 5 3. Summary of test results .......................................................................... 6 3.1 Tests................................................................................................ 6 4. TEST RESULTS ..................................................................................... 7 5. LIST OF EQUIPMENT USED......................................................16 6. PHOTOGRAPHIC DOCUMENTATION..........................................17 7. APPENDIX...............................................................................19 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 13/12/06 FCC.TR. TEST REPORT 06.1731 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date:13/12/2006 sheet 3 of 42 1. TECHNICAL INFORMATION OF EQUIPMENT UNDER TEST (EUT) 1.1 Identification Brand name: ATLAS COPCO AIRPOWER NV Manufacturer: PRIMA ELECTRONIC S.P.A. Equipment : GSM / GPRS Module Model name : AIR CONTACT Country of manufacturer: ITALY 1.2 Technical data FCC class: FCC RULES PART 22 and 24 FCC ID: UXQAIRCONTACT Supply voltage: 100-240V 50-60Hz 10VA EUT standing: Wall EUT single or system: Single EUT dimensions : 130 x 55 x 120 mm GSM module manufacturer WAVECOM Module type : WISMO Q2426B Type of antenna : Integral ; External ; Dedicated Frequency range TX - GSM 850 824.2 – 848.80 MHz Frequency range TX - PCS 1850.2 – 1909.8 MHz Frequency range RX – GSM 850 869.2 – 893.8 MHz Frequency range RX – PCS 1930.2 – 1989.8 MHz Antenna gain -1 dBi Power supply 3.7 V Operating mode Duplex Type of modulation GMSK (GSM modulation) Emission GXW Software Fully GSM software Stack Temperature range Operating: -20°C to +55°C Storage: -30°C to +85°C FCC.TR. TEST REPORT 06.1731 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date:13/12/2006 sheet 4 of 42 1.3 Modifications incorporated in E.U.T. The following items are the modifications introduced i…

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FCC.TR. TEST REPORT 07.684 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date:14/05/2007 sheet 1 of 13 EQUIPMENT UNDER TEST : APPARECCHIO IN PROVA : PROGRAMMABLE INSPECTOR WITH GSM WISMO Q2426B WITH FUNCTION OF ALARM AIR CONTACT REFERENCE STANDARDS: NORME DI RIFERIMENTO : FCC RULES PART 22 and 24 MODEL: AIR CONTACT Customer: RICHIEDENTE: 1. Dept. / Firm : Ente / Società’: A A T T L L A A S S C C O O P P C C O O A A I I R R P P O O W W E E R R N N V V 2. Mr.: Sig.: Sig. Claudio Guariso • Address: Indirizzo: Boomsesteenweg 957, B-2610 Wilrijk, Belgium • Tel. : Telefono : +39 011 6827211 • Telefax Fax : +39 011 6404277 • E-mail: [email protected] Site of test execution: Via Campagna, 92 - 22020 Gaggino Faloppio (CO) - Italy Località esecuzione prove: Date of test samples receipt: 07/12/2006 Date of start test: 11/05/2007 Data ricevimento campioni: Data inizio prove: Date of end test: 14/05/2007 Data fine prove: Witness to the test: Presenti alle prove: Signature of the engineers: Firma esecutore prove: Signature of the Laboratory Director: Firma Direttore Laboratori: Nobody / Nessuno ......................................................... .......................................................... Giovanni Molteni .......................................................... Massimo Maltempi The test results recorded in this Test Report are exclusively referred to the tested samples. I risultati del presente rapporto di prova si riferiscono esclusivamente al campione sottoposto a prova. Reproduction of this EMC-Test Report in whole or in part is prohibited without the written authorization of the Laboratory Director La riproduzione di questo Rapporto in modo parziale o totale è PROIBITO senza l’autorizzazione scritta della Direzione del Laboratorio FCC.TR. TEST REPORT 07.684 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date:14/05/2007 sheet 2 of 13 0. CONTENTS 0. CONTENTS ................................................................................................. 1. TECHNICAL INFORMATION OF EQUIPMENT UNDER TEST (EUT) ........ 1.1 Identification ......................................................................................... 1.2 Technical data ...................................................................................... 1.3 Modifications incorporated in E.U.T. ..................................................... 1.4 Ports identification ................................................................................. 1.5 Auxiliary equipment .............................................................................. 2. TEST CONDITIONS .................................................................................... 2.1 Operating test modes and test conditions ............................................ 3. Summary of test results ............................................................................... 3.1 Tests..................................................................................................... 4. TEST RESULTS .......................................................................................... 5. LIST OF EQUIPMENT USED ...................................................................... 6 .Photographic documentation ...................................................................... FCC.TR. TEST REPORT 07.684 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date:14/05/2007 sheet 3 of 13 1. TECHNICAL INFORMATION OF EQUIPMENT UNDER TEST (EUT) 1.1 Identification Brand name: ATLAS COPCO AIRPOWER NV Manufacturer: PRIMA ELECTRONIC S.P.A. Equipment : GSM / GPRS Module Model name : AIR CONTACT Country of manufacturer: ITALY 1.2 Technical data Class: FCC RULES PART 22 and 24 FCC ID: UXQAIRCONTACT Supply voltage: 100-240V 50-60Hz 10VA EUT standing: Wall EUT single or system: Single EUT dimensions : 130 x 55 x 120 mm GSM module manufacturer WAVECOM Module type : WISMO Q2426B Type of antenna : Integral ; External ; Dedicated Frequency range TX - GSM 850 824.2 – 848.80 MHz Frequency range TX - PCS 1850.2 – 1909.8 MHz Frequency range RX – GSM 850 869.2 – 893.8 MHz Frequency range RX – PCS 1930.2 – 1989.8 MHz Antenna gain -1 dBi Power supply 3.7 V Operating mode Duplex Type of modulation GMSK (GSM modulation) Emission GXW Software Fully GSM software Stack Temperature range Operating: -20°C to +55°C Storage: -30°C to +85°C FCC.TR. TEST REPORT 07.684 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date:14/05/2007 sheet 4 of 13 1.3 Modifications incorporated in E.U.T. The following items are the modifications introduced in the equipment under test : • None 1.4 Ports identification This section contains descriptions of all signal ports and AC/DC power input/output ports, the length and the type of the cable prov…

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