Y8SINTLITRKCOMBattery Powered 802.15 to Bluetooth translator

2011 Gary Salient Systems, Inc. 2011-FEB-04 IntelliTrack Reader IntelliTrack Reader Salient Systems, Inc. 2011-FEB-04 Page 1 Contents Introduction............................................................................................................................................2 iPod Touch Device...............................................................................................................................2 intellitrack Communicator Device........................................................................................................3 Wireless Communication.................................................................................................................3 USB Connector.................................................................................................................................3 Power Switch...................................................................................................................................4 Power LED.......................................................................................................................................4 Link LED...........................................................................................................................................5 Reset to Factory Defaults.................................................................................................................6 RailStress Module................................................................................................................................6 intellitrack Reader App............................................................................................................................7 intellitrack Reader Screen Elements.....................................................................................................7 Navigation Bar.................................................................................................................................7 Tab Bar............................................................................................................................................7 RSM.....................................................................................................................................................8 Subdivisions.....................................................................................................................................8 Subdivision Modules......................................................................................................................10 Module Details..............................................................................................................................11 Upload...............................................................................................................................................15 Comm................................................................................................................................................16 Bluetooth Pairing...........................................................................................................................17 Settings.............................................................................................................................................18 Appendix - FCC Certifications.............................................................................................................19 IntelliTrack Reader Salient Systems, Inc. 2011-FEB-04 Page 2 Introduction The intellitrack Reader is a portable handheld wireless data collection solution. For RailStress applications, the current rail stress, rail temperature, and SFT are read from nearby RailStress Modules and also a limited set of Module values can be updated. The intellitrack Reader kit consists of: an iPod Touch device that runs the intellitrack Reader application (App), an intellitrack Communicator device that acts as a wireless communications go-between, carrying case and charging cables for both devices. Intellitrack Reader kit includes: 1. iPod Touch device 2. intellitrack Communicator device 3. Charging cable accessories 4. User Manual 5. Carrying Case iPod Touch Device The intellitrack Reader App comes preloaded on the included iPod Touch and is ready for use with the intellitrack Communicator device. The Reader App can also run on most devices compatible with the Apple iOS operating system: iPod Touch iPhone iPad See the section called intellitrack Reader App for details on how to use the Reader Application. IntelliTrack Reader Salient Systems, Inc. 2011-FEB-04 Page 3 intellitrack Communicator Device The intellitrack Communicator is a wireless device that acts as an iPod Touch to target device go-between; such as RailStress Modules. The Communicator user interface panel has an on/off switch, two status LEDs, a factory default reset, and a USB port primarily used for charging the devices internal lithium ion battery. Wireless Communication The intellitrack Communicator contains two radios used for two-way data transmission between the iPod Touch and target devices (such as RailStress Modules). One of the radios is Bluetooth compatible for communications with the iPod Touch device. The other radio communicates with target devices and operates in the ISM 2.4GHz band using a proprietary Salient Systems protocol based on IEEE 802.15.4. See the intellitrack Reader App section called Comm for additional information about wireless Bluetooth Pairing and connection. USB Connector The intellitrack Communicator has a Micro USB connector used to supply power when charging the device. See Slow/Fast Charge in the Power LED section about charging options. IntelliTrack Reader Salient Systems, Inc. 2011-FEB-04 Page 4 Power Switch When the Power switch is in the off (“O”) position, the Communicator device will not communicate with the iPod Touch device. Also, when the switch is off, the power is not totally turn…

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2011 Gary Salient Systems, Inc. 2011-Mar-17 IntelliTrack Reader IntelliTrack Reader Salient Systems, Inc. 2011-Mar-17 Page 1 Contents Introduction............................................................................................................................................2 iPod Touch Device...............................................................................................................................2 intellitrack Communicator Device........................................................................................................3 Wireless Communication.................................................................................................................3 USB Connector.................................................................................................................................3 Power Switch...................................................................................................................................4 Power LED.......................................................................................................................................4 Link LED...........................................................................................................................................5 Reset to Factory Defaults.................................................................................................................6 RailStress Module................................................................................................................................6 intellitrack Reader App............................................................................................................................7 intellitrack Reader Screen Elements.....................................................................................................7 Navigation Bar.................................................................................................................................7 Tab Bar............................................................................................................................................7 RSM.....................................................................................................................................................8 Subdivisions.....................................................................................................................................8 Subdivision Modules......................................................................................................................10 Module Details..............................................................................................................................11 Upload...............................................................................................................................................15 Comm................................................................................................................................................16 Bluetooth Pairing...........................................................................................................................17 Settings.............................................................................................................................................18 Appendix - FCC Compliance & Advisory Statement................................................................................19 IntelliTrack Reader Salient Systems, Inc. 2011-Mar-17 Page 2 Introduction The intellitrack Reader is a portable handheld wireless data collection solution. For RailStress applications, the current rail stress, rail temperature, and SFT are read from nearby RailStress Modules and also a limited set of Module values can be updated. The intellitrack Reader kit consists of: an iPod Touch device that runs the intellitrack Reader application (App), an intellitrack Communicator device that acts as a wireless communications go-between, carrying case and charging cables for both devices. Intellitrack Reader kit includes: 1. iPod Touch device 2. intellitrack Communicator device 3. Charging cable accessories 4. User Manual 5. Carrying Case iPod Touch Device The intellitrack Reader App comes preloaded on the included iPod Touch and is ready for use with the intellitrack Communicator device. The Reader App can also run on most devices compatible with the Apple iOS operating system: iPod Touch iPhone iPad See the section called intellitrack Reader App for details on how to use the Reader Application. IntelliTrack Reader Salient Systems, Inc. 2011-Mar-17 Page 3 intellitrack Communicator Device The intellitrack Communicator is a wireless device that acts as an iPod Touch to target device go-between; such as RailStress Modules. The Communicator user interface panel has an on/off switch, two status LEDs, a factory default reset, and a USB port primarily used for charging the devices internal lithium ion battery. Wireless Communication The intellitrack Communicator contains two radios used for two-way data transmission between the iPod Touch and target devices (such as RailStress Modules). One of the radios is Bluetooth compatible for communications with the iPod Touch device. The other radio communicates with target devices and operates in the ISM 2.4GHz band using a proprietary Salient Systems protocol based on IEEE 802.15.4. See the intellitrack Reader App section called Comm for additional information about wireless Bluetooth Pairing and connection. USB Connector The intellitrack Communicator has a Micro USB connector used to supply power when charging the device. See Slow/Fast Charge in the Power LED section about charging options. IntelliTrack Reader Salient Systems, Inc. 2011-Mar-17 Page 4 Power Switch When the Power switch is in the off (“O”) position, the Communicator device will not communicate with the iPod Touch device. Also, when the switch is off, the power is not totally turned off to th…

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5 5 4 4 3 3 2 2 1 1 DD CC BB AA Concern with C+ set to 3.1V and USB_3V3 at 3.3V (3V3OUT can go as high as 3.6V) StandbyL Config: Prog1 --> High to Disable Charge / Allow to Float to charge, 1K to ground equals 1amp charge rate for AC source Prog2 --> Low = 1 unit load charge, High = 5 unit load charge, 3.3Vdc for LM3668SD-2833CT, 3.4Vdc for LM3668SD-3034CT To PWR LEDs Preconditioning Constant Current After Reset, All inputs must be held static for at least 30mS To BT PRG Circuit Open Pin 4 Denotes B connector Constant Voltage 3.3Vdc Lower end of operation RESET (when Low) Tristates all Pins To LNK LEDs (1) Charge Complete 10uA Max Locate Input Capacitors close to Switcher Temp Fault This end of the BTM411 HAS to have no Ground Plane under it - Antenna considerations. Vpp Iout 1 Amp, Iq 45uA Locate Input Capacitor close to Switcher BT Reprogramming interface Populate this Resistor R8 C SOT-23 To M SP430 P7.3 12 3 EB Reset is high when USB is present (1) BT_NRESET was being held low... USB Charger AUTH_ADDR_SEL (1) 24 ma 270 ma 1.8 to 3.6 Vdc 7.5ma 3mA Charging (5uA shutdown) Charge (1) For U1 and U2 create box on silkscreen same size as Part. Also add 2 local fiducials top left and lower right of part for U 1 and U2. (1) 24k = Rseries + ((Rp x Rcold)/(Rp + Rcold)) Iout 500mA, Iq 30uA 2mm Spacing Key (1) To M SP430 P8.0 L (1) -30 to 70 C operating temp. Factory ResetSwitch L 3.0 Vdc Lower end of operation Timer Fault (1) 2.7 V Reset Supervisor 120mS Charge Cycle State (1) L -25 to 85 C operating temp. 5k = Rseries + ((Rp x Rhot)/(Rp + Rhot)) System Test Mode L (1) P5.6 To M SP430 P8.5 Note for new Build, Ryan substituted a 5.9K due to the fact it was available... To MSP430 Charger is in conditioning mode (trickle) until VBat > 3.0V. After that it goes into full charge mode. Voltage Range 3.0 to 4.2V Worst case 40mV drop when 264ma step load applied when Vin = Vout @ 500ma Charge and dead battery 3V Case rose to a maximum of 116F (44 degree rise from ambient). Started dropping off as VBat passed 3.65V Populate this Resistor R24 L From Blue tooth Hi-Z Charge r Stat1 L As per Chris @ Laird Tech support, all interfaces have internal termination and therefore can be allowed to float. Low (1) Note - Pullup is internal to MSP430 To M SP430 P8.6 P5.7 Hi-Z Stat2 EP Pad is Thermal Pad connected to Vss Vout = 1.22(1+R3/R5)+(30nA)(R3) L (7V Max) 0.3V to 6Vdc Nominal Substitute the LM3668SD-3034CT-ND for a 3.4V output when using the post linear regulator. AT25DF041A-SSHF-B-ND - Part is 0.39 wide 4M b Hi-Z PG Status from USB Charger L Hi-Z XB Radio On Back of Board so Pins are reversed (+6.0V Max) 2.5V to 5.5V Normal operation L 1.2V Lower Limit AT26DF081A-SU - Part is 0.39 wide 8M b Hi-Z To MSP430 UBP-002 Battery 3.7V 950mAH Li-Ion L 2.85 to 5.5Vdc Buck Boost To M SP430 P6.2 Hi-Z P8.4 L To USB Inte rface 0.25V Upper Limit M 25P80-VM N6TP - Part is 0.39 wide 8M b STM icro The system test mode is entered by driving the THERM input greater than (VDD -100 mV) with no battery connected to the output. 300mV Dropout Voltage max, 250mV at our load Hi-Z L Hi-Z Connect DAP Die Attach Package to SGND Plane for better thermal performance (should not be primary GND path) L BT_ResetN must be held Low for 5mS for a valid reset condition. P8.1 For connection to TTL-232R-3V3 P7.2 Hi-Z Disable charge HighFloat Needs Populated in current Rev Control USB Charger 1 Unit Load Charge 5 Unit Load Charge PROG1 PROG2 Charge Cntrl High Control Line Locate Input Capacitor close to Battery Hi-Z Ref+ and Ref- termination has changed from the MSP4301611 P8.2 Selects SPI Mode at Power on Hi-Z Shutdown if VDD <= VBAT -100 mV or VDD < VSTOP (5uA) 32ma consumption (LP Sniff 2.5ma) OFF ON Hi-Z If the LT1763 is used for cleaner regulation use the LM3668SD-3034CT-ND for a 3.4V output, and then the LT1763 should be set output 3.1Volts P8.3 P5.5 Shutdown Hi-Z XBP_v10A5_controller_115Kbps.pro Profile Large Trace Locate Input Capacitor close to Switcher Update 10/15/2010 To 430 P2.2 AUTH_SDA USB_RTS NRST_SBWTDIO NRST_SBWTDIO PRG_BT_CTSPRG_BT_CTS P1.6 P1.4 AUTH_SDA Vbat LNK_GRN_LED CHRG_EN P1.3 BT_RXD CHRG_STAT1 P1.5 REG_VIN CHRG_HI_PWR P1.5 FLASH_DI P1.6 Vbat LNK_RED_LED CHRG_STAT2 USB_RXD XB_TX P1.7P1.7 FACT_NRESET PRG_BT_VCC USB_NSLEEP CHRG_STAT1 USB_TXD BT_RTS VEREF+ BT_RTS PRG_BT_RXD AUTH_NRESET CHRG_PWR_GD USB_TXD USB_CTS PRG_BT_VCC_DIV BT_TXD USB_RING_GND XB_RTS BT_NRESET PWR_STAT_YEL DBG_RX PWR_STAT_GRN USB_NPWREN FLASH_DOFLASH_CLK PRG_BT_TXD XB_NRESET USB0_CTS BT_NRESET A+ USB0_TXD USB_NPWREN USB_NSLEEP MCLKFLASH_NCS FLASH_CLK XIN FACT_NRESET CHRG_STAT2 SBWTCK AUTH_NRESET PRG_BT_VCC_DIV PRG_BT_NEN XOUT USB_VIN FLASH_NCS USB0_RXD CHRG_EN AUTH_SDA DBG_TX FLASH_CLK USB_NSLEEP TEST/SBWTCK P1.1 CHRG_HI_PWR AUTH_SCL USB_RST_VOLTS DBG_TX PWR_STAT_YEL AUTH_SCL SMCLK P1.0 XB_SLEEP_STATUS USB_RTS AGND XB_CTS XB_SLEEP_STATUS XB_TX XB_NRESET VCORE CHRG_PWR_GD P1.2 XB_RX C+ XB_TX USB_RX_LED XB_RX USB_HI_CHRG FLASH_DO AGND BT_RXD PWR_STAT_GRN TEST/SBWTCK USB0_RTS XB_RTS PRG_BT_NEN ACLK ACLK BT_RTS XB_RX LNK_GRN_LED PRG_BT_RTS XB_NRESET USB_3V3 USB_CTS P1.0 XB_CTS BT_TXD XB_SLEEP BT_TXD LNK_RED_LED USB_RXD XB_SLEEP BT_CTS P1.1 USB_RX_LEDUSB_RX_LED DBG_RX PRG_BT_RTS BT_CTS BT_RXD USB_VIN P1.2 REG_VIN BT_CTS PRG_BT_TXD USB_NPWREN P1.4 PRG_BT_RXD FLASH_DIFLASH_DI P1.3 FLASH_DO FLASH_NCS BT_RTS DGND DGND DGND DGND DGND DGND DGND C+ USB_Ring_GND C+ DGND C+ DGND C+ DGND DGND DGND DGND DGND USB_3V3 DGND DGND C+ USB_5VDC C+ AGND DGND DGND DGND DGNDDGND DGND A+ DGND DGND DGND DGND DGND DGND C+ C+ USB_3V3 DGND DGND C+ C+ C+ DGND USB_5VDC DGND DGND DGND DGND C+ DGNDAGND DGND DGND DGND VLED DGND DGND DGND DGND AGND C+ DGND DGND DGND Vbat DGND DGND DGND Vbat VLED VLED DGND DGND DGND DGND C+ DGND C+ DGND AGNDAGND C+ C+ DGND DGND C+ DGND DGND DGND C+ DGND DGND DGND Title SizeDocum ent Num berRev Date:Sheet of Intellitrack_Com m unicator_V2_rev1.s ch 1 IntelliTrack Communicator V2 Rev1 SALIENT SYSTEMS, Inc. 4393-K TULLER RDDUBLIN, OH 43017 (614) 792-5800(614) 792-58…

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EMC010 Rev. 1 Report Number: F2LQ4215-01E Page 1 of 27 Issue Date: Jan. 6, 2011 EMC TEST REPORT For an IntelliTrack Communicator Client: Testing Laboratory: Salient Systems, Inc. (Div. of Portec Rail) 4393-K Tuller Road Dublin, Ohio 43017 United States of America F-Squared Laboratories 16740 Peters Road Middlefield, Ohio 44062 United States of America The IntelliTrack Communicator, model ITC001 (battery powered) was tested to the following Directive and Standards, and the results are summarized on page 3. The testing commenced on Dec. 20, 2010 and was completed on Dec. 21, 2010. R&TTE Directive (1999/5/EC) Standards:
EN 55024:1998, including A1:2001 and A2:2003, Information Technology Equipment-Immunity Characteristics Limits and Methods of Measurement • EN 61000-4-2:1995 edition - Electromagnetic Compatibility-Part 4: Testing and measurement techniques - Section 2: Electrostatic discharge immunity test • EN 61000-4-3:2002 edition - Electromagnetic Compatibility-Part 4: Testing and measurement techniques - Section 3: Radiated, radio-frequency, electromagnetic field immunity test
EN 301 489-1 v1.8.1:2008 - Electromagnetic Compatibility and Radio Spectrum Matters (ERM); Electromagnetic Compatibility (EMC) standard for radio equipment and services; Part 1: Common technical requirements
EN 55022:2006, Information technology equipment - radio disturbance characteristics - Limits and methods of measurement
Federal Register CFR 47, Part 15, subpart B:2007
ICES-003, Issue 4, February 2004
Australian and New Zealand Standard AS/NZS CISPR 22:2004 Evaluation Conducted by: Report Reviewed by: Michael Toth Russell Beattie EMC Project Engineer EMC Technical Manager Client: Salient Systems, Inc. Order Number: F2LQ4215 Model: ITC001 EMC010 Rev. 1 Report Number: F2LQ4215-01E Page 2 of 27 Issue Date: Jan. 6, 2011 TABLE OF CONTENTS Section GENERAL REPORT SUMMARY 1.0 ADMINISTRATIVE DATA 1.1 Management of Test Sample 1.2 Abbreviations and Acronyms 1.3 Document History 2.0 DESCRIPTION OF TEST CONFIGURATIONS 2.1 Performance Criteria 3.0 LIST OF EUT, ACCESSORIES AND TEST EQUIPMENT 3.1 Equipment Under Test 3.2 Accessories 3.3 Cables 4.0 MODE OF OPERATION 5.0 METHOD OF MONITORING 6.0 IMMUNITY PASS/FAIL CRITERIA 7.0 REQUIRED MODIFICATIONS 8.0 ELECTROSTATIC DISCHARGE TEST 8.1 Electrostatic Discharge Test Procedure 8.2 Electrostatic Discharge Test Data Sheet 8.3 Photograph(s) of Electrostatic Discharge Test 9.0 RADIATED IMMUNITY TEST 9.1 Radiated Immunity Test Procedure 9.2 Radiated Immunity Test Data Sheet 9.3 Photograph(s) of Radiated Immunity Test Setup 10.0 RADIATED EMISSIONS TEST 10.1 Radiated Emissions Test Procedure 10.2 Radiated Emissions Test Data Sheet 10.3 Photograph(s) of Radiated Emissions Test Setup Client: Salient Systems, Inc. Order Number: F2LQ4215 Model: ITC001 EMC010 Rev. 1 Report Number: F2LQ4215-01E Page 3 of 27 Issue Date: Jan. 6, 2011 GENERAL REPORT SUMMARY This electromagnetic emission and immunity test report was generated by F-Squared Laboratories. The test report is based on testing performed by F-Squared Laboratories personnel according to the measurement procedures described in the test specifications given below and in the Test Procedures section of this report. SECTION TEST RESULTS 8 Electrostatic Discharge Pass 9 Radiated Immunity Pass 10 Radiated Emissions Pass This report replaces all previously issued reports and/or antecedent report revisions issued under this job number. Client: Salient Systems, Inc. Order Number: F2LQ4215 Model: ITC001 EMC010 Rev. 1 Report Number: F2LQ4215-01E Page 4 of 27 Issue Date: Jan. 6, 2011 1.0 ADMINISTRATIVE DATA 1.1 Management of Test Sample The test sample was inventoried at the F-Squared facility and returned to Salient Sytems, Inc. according to the agreement between F-Squared Laboratories and the Client. 1.2 Abbreviations and Acronyms The following abbreviations and acronyms may be used in this document. AM Amplitude Modulation BCI Bulk Current Injection CDN Coupling/Decoupling Network EFT Electrical Fast Transients EMC Electromagnetic Compatibility EMIC Electromagnetic Injection Clamp EN European Norm ESD Electrostatic Discharge EUT Equipment Under Test GRP Ground Reference Plane HCP Horizontal Coupling Plane IEC International Electrotechnical Commission kHz kiloHertz LISN Line Impedance Stabilization Network MHz MegaHertz OATS Open Area Test Site RF Radio Frequency VCP Vertical Coupling Plane 1.3 Document History Document Number Description Issue Date Approved By F2LQ4215-01E First Issue Jan. 6, 2010 R. Beattie Client: Salient Systems, Inc. Order Number: F2LQ4215 Model: ITC001 EMC010 Rev. 1 Report Number: F2LQ4215-01E Page 5 of 27 Issue Date: Jan. 6, 2011 2.0 DESCRIPTION OF THE TEST CONFIGURATIONS 2.1 Performance Criteria The following Performance Criteria is determined from EN 301 489-3 v1.4.1 :2002, Class 3, Type 1. SPECIFICATION MINIMUM PERFORMANCE CRITERION EN 61000-4-2 B EN 61000-4-3 A Performance Criterion A : The apparatus shall continue to operate as intended both during and after the test. No degradation of performance or loss of function is allowed below a performance level specified by the manufacturer, when the apparatus is used as intended. Performance Criterion B : The apparatus shall continue to operate as intended after the test. No degradation of performance or loss of function is allowed below a performance level specified by the manufacturer, when the apparatus is used as intended. Performance Criterion C: Temporary loss of function is allowed, provided the function is self- recoverable or can be restored by the operation of the controls. Client: Salient Systems, Inc. Order Number: F2LQ4215 Model: ITC001 EMC010 Rev. 1 Report Number: F2LQ4215-01E Page 6 of 27 Issue Date: Jan. 6, 2011 3.0 LISTS OF EUT, ACCESSORIES AND TEST EQUIPMENT 3.1 Equipment Under Test (EUT): Device Manufacturer Model Number Serial Number IntelliTrack Communicator Salient Systems, Inc. ITC001 01901 3.2 Accessories (Support Equipment): Device Manufa…

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