YCA-PMXNGYPM40/60 Orbital Drilling Unit

User Manual for Orbital Portable M-series I-013-E-UL 10.09a 2 Orbital Portable M-series User Manual I-013-E-UL10.09a Novator AB © Subject to modification Introduction Do not use this equipment until you have read the instructions and are well conversant with the contents. Keep this instruction in a safe place for future reference. This equipment may never be used, by itself or in combination with, other equipment or accessories for any purpose other than that for which it is intended. Do not hesitate to get in touch with the nearest Novator representative if you have any questions. Patents The PM40/60 Orbital Drilling Unit is protected by the following patents: Patent Machine:EP 03745054.1; US 10/103,623 Patent Methodology:EP 94901121.7; US 08/ 436,401 EP 99922696.2; US 6/ 007, 281 Smart Templates:EP 05752661.8; US 11/629023 Pending Nova Grip;PCT/SE 2006/000083; US 11/794 138 Pending FCC Compliance Statement This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interferencein a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. Changes of modifications not expressly approved by Novator AB, could void the user’s authority to operate the equipment. Canadian Compliance Statement Complies with the Canadian ICES-003 Class B specifications. Cet appareil numérique de la Classe B est conforme à la norme NMB-003 du Canada.This device complies with RSS 210 of Industry Canada. This Class B device meets all the requirements of the Canadian interference-causing equipment regulations. Cet appareil numérique de la Classe B respecte toutes les exigences du Réglement sur le matériel brouilleur du Canada. This User Manual applies for the following Novator products: Part number:Orbital Portable M40 V2, 13538-00 Orbital Portable M60 V2, 13982-00 Supply Unit V2,13615-00 Orbital Manager V. 2.0.6 or higher E B A Fig. 4 T X C 10 Orbital Portable M-series User Manual I-013-E-UL10.09a Novator AB © Subject to modification 4 Safety 4.3 Safety labels The safety label (B), (X) and (E) and the ID plates (A) and (T) found on the machine and Supply Unit are essential parts of this product and should not be removed. Replace safety labels when missing or when the information can no longer be read. A replacement ID plate can be ordered from Novator AB. Labels should be checked periodically.

Novagrip 50/60 , Nose Piece and bushings Appendix 13.1 08.10a  Novagrip Appendix 13.1E 08.10 Novator AB © Appendix 13.1 08.10a Subject to modification Template Follow the warning signs in this manual and other manuals referred in this manual. The template contains a slot for the RFID-tag. The RFID system consists of a data tag and an antenna for ID reading. When the data tag is mounted on an object, it can be identified over and over again. The data tags are mounted on the template. The antenna is mounted on the Nose Piece. The hole ID is red by the antenna when the ODU is clamped to the template. To mount the data tags: Place the data tag in the slot on the template and glue in place the tag using an adequate type of glue adapted to the production environment. Bushings The bushings are mounted on the template using 4 screws (E). A color marking ring (D) mounted on the bushing is used for preventing the possibility of drilling incorrect hole and can easily be changed for different hole setup. D E ! Novagrip Appendix 13.1E 08.10 3 Novator AB © Appendix 13.1 08.10a Subject to modification Nose PieceProduct data Weight: 2.3 kg Clamping force: Min 800 N Nova grip 50/60 are used to fix the drilling unit to the drilling template. Clamping / unclamping is pneumatically operated by pushing two buttons simultaneously on the drilling unit. The steel tube protects the cutting tool and guides the debris to the vacuum outlet. The motor stays locked at pressure lost. Pressure sensor alarms at incorrect locking or pressure lost. The alarm is shown on the ODU display. The nosepiece has a RFID reader (B) to read the smart chip located in the drill plate at each hole location. The Nose Piece is mounted to the drilling unit with three screws (A). On the PM60, the Nose Piece is attached on an adapter (D) Mounting the Nose Piece To mount the Nose Piece: 1. Attach the Nose piece to the ODU, a guiding pin determines the position. 2. Slip on the vacuum hose on the vacuum tube (C) 3. Tighten the three mounting screws (A) Disconnect the air supply and power supply before making any adjustments to the ODU where the cutting tool is exposed. Note! Cutting tools used with this unit are sharp. Handle them carefully to avoid injury. NEVER touch a tool while it is still running. Warning! A A B B Nova grip 50 Nova grip 60 C C D ! 4 Novagrip Appendix 13.1E 08.10 Novator AB © Appendix 13.1 08.10a Subject to modification Dimensions (mm) 149 92 1 2 3 34,5 21,6 1 4 2 91 1 1 5 ° 9 4 1 1 8 Nova Grip 60 Nova Grip 50 ConfidentialpropertyofNOVATORNottobedisclosedtootherreproducedorusedforanypurposeexceptasauthorizedinwritingbyNOVATOR Surfacetreatment/Ytbehandling Drawingno Scale Drawn Heatreatment/Värmebehandling Material Date Name GeneralRoughness YtjämnhetAllmän GeneralTolerances SS-ISO-2768-mK A3 Chamfer 0,5x45° 1:1.25 13715-01_dim NOVAGRIP50 - - 2008-09-25 - MNo Revision A.00 Rev.By Rev.Date MNo 2008-09-25 3,2 1 1 4 , 5 91 149 Ø25,5 Ø21,6 1 3 9 1 5 8 Ø 9 4 Ø 1 1 8 149 92 1 2 3 34,5 21,6 1 4 2 91 1 1 5 ° 9 4 1 1 8 149 92 1 2 3 34,5 21,6 1 4 2 91 1 1 5 ° 9 4 1 1 8 ConfidentialpropertyofNOVATORNottobedisclosedtootherreproducedorusedforanypurposeexceptasauthorizedinwritingbyNOVATOR Surfacetreatment/Ytbehandling Drawingno Scale Drawn Heatreatment/Värmebehandling Material Date Name GeneralRoughness YtjämnhetAllmän GeneralTolerances SS-ISO-2768-mK A3 Chamfer 0,5x45° 1:1.25 13715-01_dim NOVAGRIP50 - - 2008-09-25 - MNo Revision A.00 Rev.By Rev.Date MNo 2008-09-25 3,2 1 1 4 , 5 91 149 Ø25,5 Ø21,6 1 3 9 1 5 8 Ø 9 4 Ø 1 1 8 ConfidentialpropertyofNOVATORNottobedisclosedtootherreproducedorusedforanypurposeexceptasauthorizedinwritingbyNOVATOR Surfacetreatment/Ytbehandling Drawingno Scale Drawn Heatreatment/Värmebehandling Material Date Name GeneralRoughness YtjämnhetAllmän GeneralTolerances SS-ISO-2768-mK A3 Chamfer 0,5x45° 1:1.25 13715-01_dim NOVAGRIP50 - - 2008-09-25 - MNo Revision A.00 Rev.By Rev.Date MNo 2008-09-25 3,2 1 1 4 , 5 91 149 Ø25,5 Ø21,6 1 3 9 1 5 8 Ø 9 4 Ø 1 1 8 Novagrip Appendix 13.1E 08.10 5 Novator AB © Appendix 13.1 08.10a Subject to modification Drilling template The machine is mounted to a drilling template using a suitable Nose Piece, e.g. Nova grip. A Novator Drilling Template is available and can be used for tests and calibra- tion. The drilling Template is not supplied with the ODU but can be ordered as an extra accessory. The picture below shows a typical set up for machining of holes where the Nose Piece Nova grip and the Novator Drilling Template are used. Nose Piece Drilling Template Work Piece Novator AB | Stormbyvägen 6 | SE-163 55 Spånga, Sweden | www.novator.eu Novator is a high-tech engineering company that helps customers to optimize their hole-drilling pro- cesses, improve productivity, and cut production costs by using its expertise in sophisticated drilling technologies that deliver state-of-the-art drilling solutions. Novator serves the aerospace industry and other industries in which hole-drilling precision in advanced, complex materials is a critical success factor. Companies that now use orbital drilling products include Airbus, Boeing, and Lockheed Martin. R&D for orbital drilling technology and the products are done in Stockholm, Sweden. Novator was launched in 1992. It owns 29 patents and has 16 additional patents pending in the EU, Japan, and the US. These patents are directly related to orbital drilling and hole production. The patents cover methodology, equipment, and accessories. Copyright © 2008 Novator AB. All rights reserved. Orbital Drilling, Orbital Portable, Orbital End Effector, and Orbital Ma- chining Spindle are trademarks of Novator AB. All other trademarks mentioned in this publication are the property of their respective owners in their respective countries.

Novator AB, Stormbyvägen 6, 163 55, Spånga, Sweden Model: Orbital PM40 Art. No: 13538-00 Power: 100-240 VAC, 50-60 Hz, 10A Max pressure: 7 bar Max speed: 5.000 rpm Manufacturing year: 20YY Serial no: PM40 10 MZZZZ Orbital is a trademark of Novator AB. Both product and technology are patent protected

This report c written cons e TE S CERT #803 803.05 ontains a total of ent of CKC Laborat FC STING 3.01, 803.02, 5, 803.06 39 pages and ma tories, Inc. PM O Te CC Part 15 Su This test rep testing perfo of ISO/IEC 1 CKC Laborato We strive t o sound, adapt our custome processes, bu ay be reproduced No TEST rbital Drill ested To The ubpart C Sec Repor Date of iss port bears th ormed herein 17025 under ories, Inc. o create long‐t tive, customer ers’ unique EM ut rather as th in full only. Partia ovator REPORT FO ing Unit, O e Following S ctions 15.207 rt No.: 90775 sue: August 4, e accreditati o meets the tes the applicab term, trust ba r first testing MC challenges, e reason we a al reproduction m r OR Orbital PM Standards: 7, 15.209 an ‐5 2010 on symbol ind st and reporti ble scope of sed relations h services. We , not as an int are in business may only be done M60 nd RSS‐210 dicating that ing requireme EMC testing hips by provid embrace each terruption to . with the the ents for ding h of set Page 2of 39 Report No.: 90775‐5 TABLE OF CONTENTS Administrative Information ........................................................................................................................................... 3 Test Report Information ............................................................................................................................................ 3 Report Authorization ................................................................................................................................................. 3 Test Facility Information ............................................................................................................................................ 4 Site Registration & Accreditation Information .......................................................................................................... 4 Summary of Results ................................................................................................................................................... 5 Conditions During Testing ......................................................................................................................................... 5 Equipment Under Test ............................................................................................................................................... 6 Peripheral Devices ..................................................................................................................................................... 6 FCC Part 15 Subpart C .................................................................................................................................................... 7 15.31(m) Number Of Channels .................................................................................................................................. 7 15.33(a) Frequency Ranges Tested ............................................................................................................................ 7 15.203 Antenna Requirements .................................................................................................................................. 7 EUT Operating Frequency .......................................................................................................................................... 7 FCC 15.207 AC Mains Conducted Emissions .............................................................................................................. 8 FCC 15.209/2.1046 ‐ RF Power Output .................................................................................................................... 21 FCC 15.209/2.1053 Radiated Spurious Emissions .................................................................................................... 26 2.1049 ‐ Occupied Bandwidth ................................................................................................................................. 32 RSS‐210 99% Occupied Bandwidth .......................................................................................................................... 35 Supplemental Information .......................................................................................................................................... 38 Measurement Uncertainty ...................................................................................................................................... 38 Emissions Test Details .............................................................................................................................................. 38 Page 3of 39 Report No.: 90775‐5 ADMINISTRATIVE INFORMATION Test Report Information REPORT PREPARED FOR: REPORT PREPARED BY: Novator Stormbyvagen 6 Spanga 163 55, Sweden Dianne Dudley CKC Laboratories, Inc. 5046 Sierra Pines Drive Mariposa, CA 95338 Representative: Eskil Larsson Project Number: 90775 DATE OF EQUIPMENT RECEIPT: July29, 2010 DATE(S) OF TESTING: July29 ‐30, 2010 Report Authorization The test data contained in this report documents the observed testing parameters pertaining to and are relevant for only the sample equipment tested in the agreed upon operational mode(s) and configuration(s) as identified herein. Compliance assessment remains the client’s responsibility. This report may not be used to claim product endorsement by A2LA or any government agencies. This test report has been authorized for release under quality control from CKC Laboratories, Inc. Steve Behm Director of Quality Assurance & Engineering Services CKC Laboratories, Inc. Page 4of 39 Report No.: 90775‐5 Test Facility Information Our laboratories are configured to effectively test a wide variety of product types. CKC utilizes first class test equipment, anechoic chambers, data acquisition and information services to create accurate, repeatable and affordable test results. TEST LOCATION(S): CKC Laboratories, Inc. 110 Olinda Place Brea, CA 92823 S…

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