Z4P950-000018Z-Wave Networking Module

Installation Guide Last Update - December, 2014 Installation Process: Quick Overview Please review the full Installation Guide before proceeding; this Overview provides basic steps for installing the SiteSage Gateway and Energy Monitor, but not the level of detail you will need to safely install these and other SiteSage components. Installation should only be performed by a licensed electrician. Step 3: Plug in the SiteSage Gateway at a secure location within about 30 feet of the electric panels to be monitored, and connect it to the broadband Internet network in the facility. SiteSage can be connected either by Wi-Fi or via a wired Ethernet connection, as described in Section 2. Once the Gateway is connected to the Internet, the LINK light on the Gateway will turn solid green. When an Energy Monitor unit has been installed and registered and is seen by the Gateway, the DATA light will turn solid green as well. Step 2: Turn off power to the circuit panel where the SiteSage Energy Monitor components are being installed and open the panel. Connect the black wire of the power cable to an empty (15A or 20A) breaker and the white wire to the neutral bar. Clamp the appropriate-size current transformer/sensors, first onto the incoming Main power lines (if they are being monitored), and then onto all branch circuits being monitored, recording each circuit’s information on the Channel Setup Worksheet as you go. Step 3: Connect the other end of the sensors to the Channels (ports) on the SiteSage Energy Monitor “ePod” and “xPods”, if any, as described in Section 3. Place the provided labels on the sensors and the wire near the Channel connections to keep track of which circuits have been connected to which SiteSage Monitor Channels. Connect the other end of the power cable to the SiteSage Monitor ePod and find a convenient space to mount the unit inside the panel. (Make sure the ePod is not powered up until all the xPods have been connected). You can then organize the wires with the provided wire ties. Close the circuit panel, turn power back on, and plug the SiteSage Gateway into an electrical outlet. Step 4: Register and configure SiteSage online. Please go to http://SiteSage.net/setup and follow the on-screen instructions. This process can, but need not, be completed by the person who installed the unit, and will require completed Channel Setup Worksheets. A Software License Key, which should be provided by the Authorized SiteSage Channel Partner, is also required for Registration. After the Registration and Configuration process is completed it is possible to access the SiteSage Portal at Sitesage.net . You are then able to configure the SiteSage Smart Thermostats. (See Section 4). NOTE: In the case of 3-Phase power, it is best practice to install all sensors is the same direction, with the arrows FACING the breaker panel (or, in the case of 150A sensors, with the label facing AWAY from the panel). Please see Section 3.2 for further explanation. © 2014 Powerhouse Dynamics, Inc. Page 2 SiteSage Installation Guide Table of Contents Installation Process: Quick Overview ...................................................................................... 2 Important Safety Information ................................................................................................. 4 1. Introduction to SiteSage ...................................................................................................... 5 2. Setting up the SiteSage Gateway ........................................................................................ 6 2.1 Installing the SiteSage Gateway .................................................................................... 6 2.2 Connecting to the Internet ........................................................................................... 7 3. Installing a SiteSage Energy Monitor ................................................................................. 12 3.1 Channel Setup Worksheet ......................................................................................... 12 3.2 Installing the SiteSage Energy Monitor Components ................................................ 17 3.3 Installation of Other Sensors ..................................................................................... 25 4. Installing SiteSage Smart Thermostats .............................................................................. 26 5. Registering and Configuring SiteSage ................................................................................ 29 Step 1: Account and Contact Information ...................................................................... 30 Step 2: Location Information .......................................................................................... 30 Step 3: Utility Rates ........................................................................................................ 31 Step 4: Energy Monitor Channel Configuration ............................................................. 32 Step 5: Configuring a Smart Thermostat ........................................................................ 37 Appendix A: Frequently Asked Questions ............................................................................ 40 Appendix B: Provisioning a Wi-Fi Smart Thermostat ........................................................... 41 Appendix C: SiteSage Networking Requirements ................................................................ 44 Appendix D: Installing Temperature Sensors ....................................................................... 46 Appendix E: SiteSage Hardware Technical Specifications .................................................... 50 Warnings ........................................................................................................................... 50 Warranty ........................................................................................................................... 53…

Text truncated - open the document above for the full version.

Z-Wave Module Block Diagram The Z-Wave Module is centered around the ZM4102 Z-Wave Transceiver programmed as a Z-Wave Controller, generating a carrier frequency of 908.4MH. A PIC18F25K22 provides an SPI/UART translation to allow communications between the host system and the ZM4102 Transceiver.

Top Surface, showing host interface to the left. Bottom Surface, showing host interface to the left Host connection end, showing interface and alignment tabs.

MODEL: 950-000018 FCC ID: Z4P950-000018 IC: 9953A-950000018 Z-Wave: ZC08-13120010 Powerhouse Dynamics, Inc. Z-Wave Module Made in USA

MODEL: 950-000018 FCC ID: Z4P950-000018 IC: 9953A-950000018 Z-Wave: ZC08-13120010 Powerhouse Dynamics, Inc. Z-Wave Module Made in USA

Z-Wave Module Assembly – ZM4102 chip assembly situated in the middle of the PCB, antenna running from top of PCB down right hand side. Host connection at the bottom. View shows Z-Wave ZM4102 assembly in the center, to the left is the antenna and the impedance matching filter. To the immediate right is the supply EMI filter. At the top right hand is the Z-Wave configuration EEPROM. In the left hand corner is the asynchronous serial to synchronous serial communications translator. Rear of PCB showing Ground Plane

Device Operation The Z-Wave module is an expansion component designed to be integrated with our system host (SiteSage Gateway) via an expansion port fitted to the rear of the system host. This expansion port is USNAP compliant providing both communications and power with some elementary signaling logic. The Z-Wave module consists of a Z-Wave Network Controller, capable of establishing and supervising a Network of one or more Remote Z-Wave enabled sensor/actuators, allowing each sensor/actuator to be remotely accessed through the system host via our Remote Management Portal. A Z-Wave network is established by setting the Z-Wave Network Controller (Z-Wave Module) into a state known as Inclusion Mode; this state allows individual Remote Z-Wave enabled devices to be added to the Z-Wave network by physically adding each one locally to the Network. Inclusion mode is typically set to have a duration of 90 seconds once invoked from either the system hosts embedded web page, of from the Remote Management Portal. Once inclusion mode times out, no additional Remote Z-Wave Enabled Devices can be added to the network until inclusion mode is again initiated. The system host on reset or power-up initiates a 90 second inclusion mode, this feature is used to add nodes to a Z-Wave system if the operator does not have access to either the embedded web pages of the system host or the Remote Management Portal. The Z-Wave Network Controller behavior is dependent on the inclusion state of the system; If no devices are included in the Network the Z-Wave Controller enters an idle state where all wireless communications are disabled. When Remote Z-Wave devices are included in the Network, the Z-Wave Controller supervises each node in a round robin format, once every 90 seconds. With no individual Remote Z-Wave device being accessed within 200ms of the previous device. Unresponsive nodes are still polled within the same polling cycle, until the device reconnects or is excluded from the network via either the system hosts embedded web page or the Remote Management Portal. Circuit Description The Z-Wave module comprises a number of discrete sections: • ZM4102 (U17) – Z-Wave system module, providing an integrated sub-GHZ radio and an 8-bit 8051 microprocessor, with 64KB program memory, and 16KB SRAM. • PIC18F25K22 (U1) – an 8-bit PIC18 microprocessor to translate Asynchronous serial data to Synchronous Serial data. • Antenna (E1) – 50 ohm impedance matching PCB antenna for the ZM4102 • EEPROM (U2)– storage for protocol information, such as routing table, homeID etc. • Module supply decoupling/filtering (L2)– a simple filter to reduce EMI induced into the Host supply ZM4102 The ZM4102 is an FCC part 15 compliant sub-GHz wireless module, operating at 908.4MHZ with a 40KBits/s data rate. The module itself contains a ZM4101, supply decoupling of the digital supply from the analogue supply and a sub-GHz SAW filter. The RF filtering is to reject interference signals in RX mode and attenuate harmonics in TX mode. The SAW filter is used in sub-GHz bands to suppress interference from powerful cellular handsets, located in adjacent bands. RF io is single ended in internally matched to 50ohms. PIC18FK22 This processor provides the translation functionality to convert the asynchronous serial io from the ZM4102 into a serial peripheral interface (SPI) protocol compatible with the Hosts USNAP compliant interface. Running on an 11.0592MHz crystal this device is optimized for serial communication with the ZM4102 module, and translates data streams to and from that device under the control of the Host systems controller, which retains master status withn the Master/Slave connection status of the SPI protocol. PCB Antenna The PCB Antenna is a ¼ wave whip antenna providing an omnidirectional radiation pattern giving a gain of approximately -8 to -12dbm when the board is in the horizontal plane. The PCB trace is optimized for the dielectrics of the PCB and enclosure with a length of approximately 57mm. The ZM4102 is matched to the PCB antenna, via 50 ohm impedance connection point, the PCB connection point is laid out to provide a matching “pi” circuit (which is not implemented in the current design) with C8 and C9 not fitted and R4 replaced with a 0 ohm resistor. This antenna match configuration provides the best power transfer between the ZM4102 and the PCB antenna. Ground Plane The Z-Wave module is a two layer construct, with the top layer providing, logic, power and the antenna, and the bottom layer predominately providing a ground plane for the circuit components. Other than the antenna connection point the ground plane is excluded from the area of the PCB used to locate the antenna, this should reduce/eliminate the induction of RF currents in the digital and power planes of the Z-Wave Module and the system Host it is integrated with. EMI Filter During field testing was identified that an EMI filter consisting of L2, be included in the Z- Wave supply line to eliminate unwanted low frequency harmonics being induced in to the supply lines.

RF Exposure evaluation The “SiteSage” Z-Wave Module, Model 950-000018 is a very low RF Power device, and therefore is exempt from RF exposure evaluation. However in normal operation it is plugged into the Gateway 950-000012G device (see photo below) which contains WiFi and MiWi radios (both 2.4 GHz) with relatively high RF power. Therefore the “SiteSage” Z-Wave Module, Model 950-000018 is co-located with other transmitters, and RF exposure evaluation must be addressed. The combination of 950-000018 and 950-000012G is intended to be used in a mobile configuration – at least 20 cm from the user or nearby person. RF Exposure evaluation for multi-transmitter product procedures In mobile exposure conditions, simultaneous transmission MPE test exclusion applies when the sum of the MPE ratios for all simultaneous transmitting antennas incorporated in a host device, based on the calculated power density, is ≤ 1.0, i.e. ∑ Where S i is the Power Density on the given distance for i=1, 2, 3.....n, n – number of antennas transmitting simultaneously, (MPE) i is the Limit of MPE for the given transmitting frequency. The MPE ratio of power density to MPE limit of each antenna, determined at the minimum test separation distance required by the operating configurations and exposure conditions of the host device. Calculation of Power Density at a given distance Power Density (S mW/cm 2 ) is calculated as Where – Average Equivalent Isotropic Radiated Power (in mW), G = P × DC DC – Source-based Duty Cycle (numeric) G – Gain of the antenna in the direction of interest relative to an isotropic radiator (numeric), d – Distance to the center of radiation of the antenna (in cm). The following calculation of RF exposure compliance is performed: Number of transmitter FCC ID Power input to antenna Maximum antenna gain EIRP DC Power Density (S i ) at 20 cm Frequency Range Technology MPE limit * 1 ** W7OMRF24WG0MAMB 393 mW 2.0 dBi/1.6 629 mW 100% (1.0) 0.125 2.4 GHz 802.11b/g 1.0 0.125 2 ** OA3MRF24J40MB - - 111 mW 100% (1.0) 0.022 2.4 GHz 802.15.4 1.0 0.022 3 *** Z4P-950-000018 0.006 mW 100% (1.0) ~10 -6 908.4 MHz Z-Wave 0.6 ~10 -5 Total 0.15 * Limit for Occupational /uncontrolled environment ** Transmitter inside the Module 950-000012G *** Transmitter inside the Model 950-000018 ∑ Since the result is less than 1, FCC and IC requirements for RF Exposure are met for Occupational /uncontrolled environment.

55 44 33 22 11 D D C C B B A A PIC-Prog C4, C5 close to U1 as possible Z-Wave Prog C6 C7 close to U3 aspossible Keep traces as short as possible All traces must be 50 ohms CSSCKRSTMISOMOSI MCLRVCCGNDPGDPGC Populate R5 & R8 for Current Gatewayrevisions, do not populate R6 & R7. GNDGNDVCCVPP L2 should be mounted close to J1 0805 rated for at least 60mAL2 is required to suppressnoise filtering back into themains supply, and is requiredto meet FCC Class B conductedemissions. C10 through C12 were shownto reduce conductedemissions. Not necessaryfor production but includedif required when new layoutis Checked for FCCconformance. C10, C11, and C12 should bemounted close to J1 Highest clockfrequency supportingthe 115200 baudratenecessary tocommunicate withZM4102 with a BERRrate of 0.0% Z-Wave Transciever Module (US-908.4MHz) 40kbs Serial Comms:115200 bps 500KHz Programmer uses HighVoltage to program PIC RESETbar ATTENbar CSbar ATTENbar RESETbar CSbar VCC VCC VCC VCC VCC VCC VCC VCC VPP VCC VPP TitleSize Document Number Rev Date: Sheet of SCH-000005 C Z-Wave Tranceiver A 1 1 Wednesday, September 24, 2014 TitleSize Document Number Rev Date: Sheet of SCH-000005 C Z-Wave Tranceiver A 1 1 Wednesday, September 24, 2014 TitleSize Document Number Rev Date: Sheet of SCH-000005 C Z-Wave Tranceiver A 1 1 Wednesday, September 24, 2014 J1 10-PIn 2mm 301-000033 CS 1 ATTENTION 2 SCLK 3 MOSI 4 MISO 5 RST 6 VCC 7 GND 8 TEST-1 9 TEST-2 10 SO8 U2 128Kbit EEPROM GND 4 SI 5 VCC 8 SCK 6 HOLD 7 CS 1 SO 2 WP 3 R5 22R1 D3BAT85 1 3 C130pF R3 10K C44.7uF Q1BC847B,215 1 32 R12 22R1 R2 10K C230pF R6 22R1 DNS C1233pFDNS C50.1uF C9DNS Q2BC847B,215 1 32 R7 0R DNS C8DNS U1 PIC18F25K22 RA2 1 RA3 2 RA4 3 SS1 4 VSS 5 OSC1 6 OSC2 7 RC0 8 RC1 9 RC2 10 SCK1 11 SDI1 12 SDO1 13 TX1 14 RX1 15 VSS 16 VDD 17 SS2 18 SCK2 19 SDI2 20 SDO2 21 RB4 22 RB5 23 PGC 24 PGD 25 MCLR 26 RA0 27 RA1 28 J3 HEADER 10 123456789 10 E1PCB ANTENNA R8 0R C64.7uF R13 10K C1033pFDNS R1 10K L10R R9 1K L2 10uH D2BAT85 1 3 C70.1uF C30.1uF X1 11.0592MHz J2 5 Pin 4.6mm DNS 301-000039 12345 R40R C1133pFDNS R11 22R1 U17 ZM4102AU GND1 1 GND2 6 GND4 17 GND3 12 GND5 18 ANT 19 VCC 11 RESET_N 2 INT1_N 3 INT0_N 4 P1.5 5 MISO 7 SCK 8 MOSI 9 RXD 10 TRIAC 13 ZEROX 14 TXD 15 VPP 16

This report is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this report. Only the Client is authorized to permit copying or distribution of this report and then only in its entirety. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in writing by Intertek. The observations and test results in this report are relevant only to the sample tested. This report by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program. Non-Specific EMC Report Shell Rev. May 2014 Page 1 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio EMC TEST REPORT Report Number: 101761367BOX-001c Project Number: G101761367 Report Issue Date: 11/12/2014 Product Designation: Z-Wave Radio Standards: FCC 47CFR PT 15C:2014 15.249 FCC 47CFR PT 15B:2014 RSS-210 Issue 8 December 2010 RSS-Gen Issue 3 December 2010 ICES-003 Issue 5 August 2012 Tested by: Client: Intertek Testing Services NA, Inc. 70 Codman Hill Road Boxborough, MA 01719 USA PowerHouse Dynamcis Inc 1 Bridge Street 3rd Floor, Suite 301 Newton, MA 02458 USA Report prepared by Reviewer Report reviewed by Vathana F. Ven / Senior Project Engineer Michael F. Murphy / Sr. Staff Engineer, EMC Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 2 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 1 Introduction and Conclusion The tests indicated in section 2.0 were performed on the product constructed as described in section 4.0. The remaining test sections are the verbatim text from the actual data sheets used during the investigation. These test sections include the test name, the specified test Method, a list of the actual Test Equipment Used, documentation Photos, Results and raw Data. No additions, deviations, or exclusions have been made from the standard(s) unless specifically noted. Based on the results of our investigation, we have concluded the product tested complies with the requirements of the standard(s) indicated. The results obtained in this test report pertain only to the item(s) tested. 2 Test Summary Section Test full name Result 3 Client Information 4 Description of Equipment Under Test 5 System Setup and Method 6 Transmitter Fundamental Power ((FCC 47CFR PT 15.249(a), RSS-210 Issue 8 December 2010) Pass 7 Transmitter Spurious Emissions (FCC 47CFR PT 15.249(d), RSS-210 Issue 8 December 2010) Pass 8 Receiver Spurious Emissions (FCC 47CFR PT 15.209, RSS-Gen Issue 3 December 2010, ICES-003 Issue 5 August 2012) Pass 9 Transmitter Bandwidth (FCC 47CFR PT 2.1049, RSS-Gen Issue 3 December 2010) No limit 10 Transmitter Duty Cycle ( FCC 47CFR PT 15.35(c), RSS-Gen Issue 3 December 2010) No limit 11 AC Mains Conducted Emissions ( FCC 47CFR PT 15.107, RSS-Gen Issue 3 December 2010, ICES-003 Issue 5 August 2012) Pass 12 Revision History Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 3 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 3 Client Information This EUT was tested at the request of: Client: PowerHouse Dynamcis Inc 1 Bridge Street 3rd Floor, Suite 301 Newton, MA 02458 USA Contact: Benjamin Sprachman Telephone: 617- 340- 6582 Fax: N/A Email: [email protected] 4 Description of Equipment Under Test Manufacturer: PowerHouse Dynamcis Inc 1 Bridge Street 3rd Floor, Suite 301 Newton, MA 02458 USA Equipment Under Test Description Manufacturer Model Number Serial Number Z-Wave Radio PowerHouse Dynamics 950-000018 AG0778814411221 Receive Date: 08/14/2014, 11/07/2014 Received Condition: Good Type: Production Description of Equipment Under Test (provided by client) The device is a Z-Wave Radio Equipment Under Test Power Configuration Rated Voltage Rated Current Rated Frequency Number of Phases 120VAC N/L 50/60Hz 1 Operating modes of the EUT: No. Descriptions of EUT Exercising 1 Continuously transmit 2 Rx mode Software used by the EUT: No. Descriptions of EUT Exercising 1 None Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 4 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 5 System Setup and Method Cables ID Description Length (m) Shielding Ferrites Termination 1 AC cable 1 None None AC mains 2 RJ-45 5 None None Hub 3 RJ-11C 5 None None Unterminated Support Equipment Description Manufacturer Model Number Serial Number Thermostat PowerHouse Dynamics N/A N/A 5.1 Method: Configuration as required by FCC Part 15C:2014, ANSI C63,4:2012. 5.2 EUT Block Diagram: Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 5 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 6 Transmitter Fundamental Power 6.1 Method Tests are performed in accordance with FCC 47CFR Part 15 Subpart B Class B, FCC 47CFR Part 15 Subpart C Section 15.249, ANSI C63.10:2012, RSS-210, and ICES-003. TEST SITE: 10m ALSE The 10m ALSE is 13m (Length) x 21m (Depth) x 10m (Height) with the effective size in terms of space from the tips of the absorber is 12m (Length) x 20m (Depth) x 8.5m (Height). This chamber achieves broadband performance using a unique arrangement of hybrid and ferrite tile absorber. This chamber has a built in 3m diameter turntable (Embedded type). The metal structure of the table makes electrical connection around the entire circumference of the turntable to the ground plane with a metal brush type connection. The turntable is located on one end of the chamber and the antennas are mounted 3 and 10 meters away at the other end of the chamber on the adjustable an Antenna Mast. The antenna mast is a non-…

Text truncated - open the document above for the full version.

Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 8 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 6.4 Setup Photographs: EUT on its back Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 9 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio EUT on its long side Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 10 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio EUT on its short side Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 15 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 7.4 Setup Photographs: Test Setup, 30-1000 MHz Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 16 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio Test Setup, 1-10 GHz, EUT sits on its back Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 17 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio Test Setup, 1-10 GHz, EUT sits on its long side Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 18 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio Test Setup, 1-10 GHz, EUT sits on short side Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 38 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 8.4 Setup Photographs: Test Setup, 30-1000 MHz Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 39 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio Test Setup, 1-10 GHz Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 50 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 9.4 Setup Photographs: Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 54 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 10.4 Setup Photographs: Intertek Report Number: 101761367BOX-001c Issued: 11/12/2014 Non-Specific EMC Report Shell Rev. May 2014 Page 59 of 63 PowerHouse Dynamcis Inc, Z-Wave Radio 11.4 Setup Photographs: