KQGRMP40PROBE FOR MACHINE TOOLS

Quick-start guide H-5480-8500-01-A RMP40 This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw plc. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc. Disclaimer Considerable effort has been made to ensure that the contents of this document are free from inaccuracies and omissions. However, Renishaw makes no warranties with respect to the contents of this document and specifically disclaims any implied warranties. Renishaw reserves the right to make changes to this document and to the product described herein without obligation to notify any person of such changes. Trademarks RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries. apply innovation and Trigger Logic are trademarks of Renishaw plc. Adobe and Acrobat are either registered trademarks or trademarks of Adobe Systems Incorporated in the United States and/or other countries. All other brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their respective owners. Renishaw part no: H-5480-8500-01-A Issued: 09.2007 ! CAUTION: The RMP40 has a glass window, handle with care if broken to avoid injury © 2007 Renishaw plc. All rights reserved. Batteries : 1/2 AA (3.6 V) Lithium Thionyl Chloride × 2 3 Ecocel: EB 1425, EB1426 Saft: LS 14250 C, LS 14250 Sonnenschein: SL-750 Xeno: XL-050F Dubilier: SB-AA02 Maxell: ER3S Sanyo: CR 14250 SE Sonnenschein: SL-350, SL-550 Tadiran: TL-4902 TL-5902, TL-2150, TL-5101 Varta: CR 1/2 AA 1 Batteries M-5000-3707 2 1 2 Fitting the stylus 2 3 1 4 V Take care not to short the battery contacts as this may be a fire hazard. Ensure the contact strips are located securely. V 3 Installing the batteries LED check Switch on method Radio on (omitted if multiple probe mode was selected) or Spin on Key to the symbols LED short flash LED long flash Reviewing the probe settings 1 2 3 > 5 s 4 Multiple probe mode (omitted for radio-on) (see ‘Multiple probe mode settings’ to view all 16 choices) Mode offMode on or Machine 1 or Machine 2Machine 16 Battery status Battery good or Battery low Probe in standby mode (after 5 seconds) Switch off method Radio off or Spin off or Short time out 12 s or Medium time out 33 s or Long time out 134 s Reviewing the probe settings 5 Multiple probe mode Mode offMode on Machine 1Machine 2 Machine 3 Machine 4 Machine 5Machine 6Machine 7Machine 8 Machine 9Machine 10 Machine 11 Machine 12 Machine 13Machine 14 Machine 15 Machine 16 Deflect stylus < 4 sec to cycle to next setting Return to mode off Multiple probe mode settings 6 Placing the probe in configuration mode Key to the symbols LED short flash LED long flash Deflect the stylus < 4 seconds to move to the next menu option Deflect the stylus > 4 seconds to move to the next menu To exit, leave the stylus untouched for > 20 seconds Battery status Battery good or Battery low Deflect the stylus and hold deflected until the battery status has been displayed at the end of the review sequence To change to switch on method go to the next page LED check 1 2 3 > 5 s 3 7 Acquisition mode OFFON Cease triggering here, unless the multiple probe mode is required in which case deflect stylus > 4 seconds Note: After the RMI has been acquired, the RMP40 will only show Acquisition mode off. See RMP40 - RMI partnership. To change switch on method Radio on (omitted if multiple probe mode was selected) Spin on To change switch off method Radio off or Spin off Short timeout 12 s Medium timeout 33 s Long timeout 134 s New settings complete Changing the probe settings 8 Multiple probe mode (omitted for radio-on) (see ‘Multiple probe mode settings’ to view all 16 choices) Mode offMode on Machine 1Machine 2Machine 16 Changing the probe settings (continued) Acquisition mode OFFON Return to ‘To change switch-on method’ Note: After the RMI has been acquired, the RMP40 will only show Acquisition mode off. See RMP40 - RMI partnership. Note: If no changes are made in multiple probe mode, then deflecting the stylus for more than 4 seconds will return the probe settings to ‘To change switch-on method’ New settings complete 9 RMP40 - RMI partnership Acquisition mode OFFON Continuously deflect stylus whilst switching on the RMI continued on next page Note: In configuration mode, configure settings as required and then enter the ‘Acquisition mode’ menu. Select ‘Acquisition mode off’. Note: Unless the RMP40 is in ‘Multiple probe’ mode, it will be necessary to partner it with the RMI before use. SIGNAL LED RMI in acquisition mode 3 3 10 SIGNAL LED New partner RMP acquired RMP40 - RMI partnership Release and deflect the stylus to select ‘Acquisition mode on’. > 20 s Probe in standby and system ready for use 3 3 11 23 1 2.5 mm AF × 4 2.5 mm AF × 2 4 mm AF 2 Nm - 3 Nm × 2 12 Mounting the probe on a shank 1 2,5 mm AF 1 Nm × 4 +10 μm -10 μm 13 Stylus on-centre adjustment 2 4 mm AF 6 Nm - 8 Nm × 2 +10 μm -10 μm 14 Stylus on-centre adjustment 3 +2.5 μm -2.5 μm 2.5 mm AF 1,5 Nm - 3,5 Nm × 4 15 Stylus on-centre adjustment Use clean cloth 16 Cleaning Low battery/start LED Battery low M code start/stop in progress Battery low and M code start/stop in progress Off Battery is OK and no M code start/stop in progress Error LED Off ErrorNo error Probe status LED Probe triggered Probe seated Signal LED Signal excellent Signal good Signal poor OffNo signal In acquisition mode New partner RMP acquired RMI visual diagnostics 17 Declarations of conformity and compliance FCC DECLARATION (USA) FCC Section 15.19 This device complies with Part 15 of the FCC rules. Operation is subject to the following conditions: 1. This device may not cause harmful interference, and 2. This device may accept any interference received, including interference that may cause undesired operation. FCC …

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abcdefg COMPANY CONFIDENTIAL PAGE 1 OF 4 Document No: PD–5480–9003 Issue: -01 Date: 15 November 2007 Document Title: RMP40 system description and functional block diagrams. Summary/Scope: This document provides a description and block diagram as required by FCC regulations. This document applies to RMP40. Reason for Issue/Nature of change: This document has been updated to describe the RMP40 and RMI using the Nordic nRF2401A radio modem. It will be supplied to the FCC as an exhibit for the type approval application for KQGRMP40. Distribution: Author: Job Title: Signed: Date: M Woollett Radio Design Manager Reviewed by: Job Title: Signed: Date: S Cresson Design Engineer Ren Sa Reviewed by: Job Title: Signed: Date: J Styles RF Design Engineer Approved by: Job Title: Signed: Date: M Woollett Radio Design Manager Form No: QA401 Issue: 1 Date: 10 Aug 93 1 2 Summary of RMP40 system RMP40 is a point to point touch trigger probe radio transmission system for use on CNC (computer numerically controlled) machine tools. It consists of two components, the RMP (Radio Machine Probe) and RMI (Radio Machine Interface) which are the two radio stations. Radio details RMP40 uses FHSS (frequency hopping spread spectrum) transmission in the frequency band from 2400 to 2483.5 MHz. There are 79 * 1 MHz wide channels. The maximum ERP (emitted radio power) is 1mw (0dBm) and the transmission range is up to 15m. The radio link is bi-directional with half duplex transmission. Both RMP40 and RMI use a nRF2401A Nordic radio modem. The nRF2401A is a transceiver circuit. When transmitting the modem uses a synthesiser to generate the desired carrier from the 16MHz clock. The modem then modulates this carrier using the input serial data and then amplifies it for transmission to the antenna via a filter. When receiving the signal from the antenna is fed via the filter to a low noise amplifier and then to the built in heterodyne receiver. The receiver circuits generate intermediate frequencies of 350MHz and 3 MHz which are used to down mix the signal. Following the mixers the signal is demodulated and the resulting serial received data is output. RMP (see Fig 1) The RMP is 40mm diameter, and 67mm long, and has a standard mounting face for fitment to a machine tool shank on one end and a M4 stylus mount on the other. The RMP contains a touch trigger probe similar to the Renishaw MP7 probe module. The RMP is battery powered by 2* ½ AA batteries, the total voltage of which must be between 4.0V and 7.5V. The RMP contains the electronic circuitry needed to process the probe signals and convert them into radio transmissions. The RMP is controlled by a microprocessor. The microprocessor encodes and decodes the radio messages that are sent or received via the FPGA to or from the radio modem. The FPGA contains a correlator which is used to recognise messages addressed to the RMP. The FPGA contains the timing logic required for the radio modem. The microprocessor and the FPGA use the 8MHz clock. There is a radio standby mode of operation during which most of the circuitry is switched off and only the microprocessor runs continuously using the 32768Hz clock. RMI (see Fig 2) The RMI dimensions are 108*90*40mm (L*W*H), with a cable exit gland which can be fitted to its side or rear faces. The RMI is intended to be connected to the machine tool controller using a multicore screened cable supplied with the RMI. The RMI is powered from the machine tool by 10-30V DC. The RMI contains the electronic circuitry needed to process the radio transmissions to and from the RMP, and the inputs and outputs to and from the machine tools CNC controller. The RMI is controlled by a microprocessor. The microprocessor encodes and decodes the radio messages that are sent or received via the FPGA to or from the radio modem. The FPGA contains a correlator which is used to recognise messages addressed to the RMI. The FPGA contains the timing logic required for the radio modem. The microprocessor and the FPGA use the 40MHz clock. The RMI outputs to the machine tool include 3 * solid state relay outputs (probe status/ skip, low battery and error) and 2 driven outputs (for probe status/ skip). The RMI has an input for an M code start for the system. Fig 1 RMP40 Functional Block Diagram Batteries 4.0V – 7.2V DC Power Supply (switch mode) Antenna Baseband Processor/ PIC Probe Sensor & Interface FPGA Buffer, Correlator & Timing Logic Status Led (3 off Red/ Green/ Blue) 32768Hz Clock Radio Modem 16 MHz Clock 8 MHz Clock 3 4 Fig 2 RMI Functional block diagram Radio Modem Baseband Processor/ PIC Antenna Electrical outputs, SSRs & driven. Start input 16 MHz Clock FPGA Buffer, Correlator & Timing Logic 40 MHz Clock Power Supply (switch mode) User indicator leds, signal str, error, probe status & low Power input 10-30V DC batt

Renishaw plc Tel +44 (0) 1453524524 Fax +44 (O) 1453524901 E IS New Mills, Wotton-under-Edge, Email [email protected] Gloucestershire G1128JR apply innovation United Kingdom wWIj'.renishaw.com 12 Dec 2007 Confidentiality request for FCC id: KQGRMP40 Dear Sir! Madam We request confidentiality for the schematic and parts list of KQGRMP40. Files concerned: RMP40-Schem.pdf, RMP40-PartsLst.pdf. We do not request confidentiality for any other exhibits. We request confidentiality because: 1. The product contains Renishaw intellectual property and is subject to a patent application. 2. We do not want our competitors to see the schematic circuit diagram details. Martin Woollett Radio Design Manager "gist ~I ~d office Registered numb r New Mills, Wotlon-under·Edge. 1106260. England Gloucestershire GL12 8JR

abcdefg COMPANY CONFIDENTIAL PAGE 1 OF 4 Document No: PD–5480–9003 Issue: -01 Date: 15 November 2007 Document Title: RMP40 system description and functional block diagrams. Summary/Scope: This document provides a description and block diagram as required by FCC regulations. This document applies to RMP40. Reason for Issue/Nature of change: This document has been updated to describe the RMP40 and RMI using the Nordic nRF2401A radio modem. It will be supplied to the FCC as an exhibit for the type approval application for KQGRMP40. Distribution: Author: Job Title: Signed: Date: M Woollett Radio Design Manager Reviewed by: Job Title: Signed: Date: S Cresson Design Engineer Ren Sa Reviewed by: Job Title: Signed: Date: J Styles RF Design Engineer Approved by: Job Title: Signed: Date: M Woollett Radio Design Manager Form No: QA401 Issue: 1 Date: 10 Aug 93 1 2 Summary of RMP40 system RMP40 is a point to point touch trigger probe radio transmission system for use on CNC (computer numerically controlled) machine tools. It consists of two components, the RMP (Radio Machine Probe) and RMI (Radio Machine Interface) which are the two radio stations. Radio details RMP40 uses FHSS (frequency hopping spread spectrum) transmission in the frequency band from 2400 to 2483.5 MHz. There are 79 * 1 MHz wide channels. The maximum ERP (emitted radio power) is 1mw (0dBm) and the transmission range is up to 15m. The radio link is bi-directional with half duplex transmission. Both RMP40 and RMI use a nRF2401A Nordic radio modem. The nRF2401A is a transceiver circuit. When transmitting the modem uses a synthesiser to generate the desired carrier from the 16MHz clock. The modem then modulates this carrier using the input serial data and then amplifies it for transmission to the antenna via a filter. When receiving the signal from the antenna is fed via the filter to a low noise amplifier and then to the built in heterodyne receiver. The receiver circuits generate intermediate frequencies of 350MHz and 3 MHz which are used to down mix the signal. Following the mixers the signal is demodulated and the resulting serial received data is output. RMP (see Fig 1) The RMP is 40mm diameter, and 67mm long, and has a standard mounting face for fitment to a machine tool shank on one end and a M4 stylus mount on the other. The RMP contains a touch trigger probe similar to the Renishaw MP7 probe module. The RMP is battery powered by 2* ½ AA batteries, the total voltage of which must be between 4.0V and 7.5V. The RMP contains the electronic circuitry needed to process the probe signals and convert them into radio transmissions. The RMP is controlled by a microprocessor. The microprocessor encodes and decodes the radio messages that are sent or received via the FPGA to or from the radio modem. The FPGA contains a correlator which is used to recognise messages addressed to the RMP. The FPGA contains the timing logic required for the radio modem. The microprocessor and the FPGA use the 8MHz clock. There is a radio standby mode of operation during which most of the circuitry is switched off and only the microprocessor runs continuously using the 32768Hz clock. RMI (see Fig 2) The RMI dimensions are 108*90*40mm (L*W*H), with a cable exit gland which can be fitted to its side or rear faces. The RMI is intended to be connected to the machine tool controller using a multicore screened cable supplied with the RMI. The RMI is powered from the machine tool by 10-30V DC. The RMI contains the electronic circuitry needed to process the radio transmissions to and from the RMP, and the inputs and outputs to and from the machine tools CNC controller. The RMI is controlled by a microprocessor. The microprocessor encodes and decodes the radio messages that are sent or received via the FPGA to or from the radio modem. The FPGA contains a correlator which is used to recognise messages addressed to the RMI. The FPGA contains the timing logic required for the radio modem. The microprocessor and the FPGA use the 40MHz clock. The RMI outputs to the machine tool include 3 * solid state relay outputs (probe status/ skip, low battery and error) and 2 driven outputs (for probe status/ skip). The RMI has an input for an M code start for the system. Fig 1 RMP40 Functional Block Diagram Batteries 4.0V – 7.2V DC Power Supply (switch mode) Antenna Baseband Processor/ PIC Probe Sensor & Interface FPGA Buffer, Correlator & Timing Logic Status Led (3 off Red/ Green/ Blue) 32768Hz Clock Radio Modem 16 MHz Clock 8 MHz Clock 3 4 Fig 2 RMI Functional block diagram Radio Modem Baseband Processor/ PIC Antenna Electrical outputs, SSRs & driven. Start input 16 MHz Clock FPGA Buffer, Correlator & Timing Logic 40 MHz Clock Power Supply (switch mode) User indicator leds, signal str, error, probe status & low Power input 10-30V DC batt

Declaration on Radiation Safety Standard conformance : To Whom it May Concern: Renishaw sas 15, rue Albert Einstein Champs sur Marne 77447 Marne la Vallée Cedex 2 France Description: Radio Probe for machine tools FCC ID: KQGRMP40 Manufacturer: Renishaw PLC Brand: Renishaw Type/modelnumber: RMP40 Has an e.i.r.p. less than: 300 μW PSD= = = 60 x 10 -6 mW/cm 2 (limit= 1.0 mW/cm 2 ) The equipment fulfills the requirements on power density for general population/uncontrolled exposure and therefore fulfills the requirements of FCC Part 15.247. Table 1 § 1.1310 Serge CRESSON Electronic design engineer Renishaw sas www.renishaw.com 15, rue Albert Einstein Champs sur Marne F 77447 Marne la Vallée Cedex 2 Tél +33 (0)1 64 61 84 84 Fax +33 (0)1 64 61 65 26 Email [email protected] Forme juridiqueRéférences R.C.S. Meaux B 777344060 APE 518 M N° TVA : FR 96777344060 S.A.S. au capital de 286.700
2 4R EIRP P 2 )20(4 3.0 cm mW P

Z.I. Angers - Beaucouzé - 15, rue de la Claie - 49070 BEAUCOUZE - Siret : 344 545 645 00055 Tél. : 02 41 73 26 27 - Fax : 02 41 73 26 40 - E-mail : [email protected] - URL : www.emitech.fr Siège Social : 3, rue des Coudriers - CAP 78 - ZA de l’Observatoire - 78180 MONTIGNY LE BX S.A. au capital de 480 000 € - R.C.S. VERSAILLES 344 545 645 - APE 742C RA-24-07104522-2/A Ed. 0 FCC CERTIFICATION RADIO Measurement Technical Report standard to apply: FCC Part 15.247 Equipment under test: PROBE RMP40 FCC ID : KQGRMP40 Company: RENISHAW SAS DISTRIBUTION: Mr CRESSON Company: RENISHAW SAS Number of pages: 34 including 6 annexes Technical Verification Ed. Date ModifiedWritten by Quality Approval pages Name Visa Name Visa 0 22-Nov-07 Creation L. BERTHAUD Duplication of this document is only permitted for an integral photographic facsimile. It includes the number of pages referenced here above. This document is the result of testing a specimen or a sample of the product submitted. It does not imply an assessment of the conformity of the whole manufactured products of the tested sample. RA-24-07104522-2/A Ed. 0 PAGE 2 RA-24-07104522-2-A-SB PRODUCT: PROBE Reference / model : RMP40 Serial number : not communicated MANUFACTURER: RENISHAW PLC (United Kingdom) COMPANY SUBMITTING THE PRODUCT: Company : RENISHAW SAS Address : 15, rue Albert Einstein Champs-sur-Marne 77447 MARNE LA VALLEE CEDEX 2 FRANCE Responsible : Mr CRESSON DATE(S) OF TEST: 23 and 24 October 2007 TESTING LOCATION: EMITECH ATLANTIQUE laboratory at ANGERS (49) FRANCE EMITECH ATLANTIQUE open area test site in LA POUEZE (49) FRANCE Registration Number by FCC: 101696/FRN: 0006 6490 08 TESTED BY: L. BERTHAUD RA-24-07104522-2/A Ed. 0 PAGE 3 RA-24-07104522-2-A-SB CONTENTS TITLE PAGE 1. INTRODUCTION.......................................................................................................................... 4 2. PRODUCT DESCRIPTION .........................................................................................................4 3. NORMATIVE REFERENCE....................................................................................................... 4 4. TEST METHODOLOGY .............................................................................................................5 5. ADD ATTACHMENTS FILES .................................................................................................... 5 6. TESTS AND CONCLUSIONS ..................................................................................................... 6 7. PEAK OUTPUT POWER............................................................................................................. 7 8. RADIATED EMISSION OF TRANSMITTER .......................................................................... 9 9. BAND EDGE COMPLIANCE ................................................................................................... 11 CURVE N°: 1. ........................................................................................................................... 12 CURVE N°: 2. ........................................................................................................................... 13 ANNEX 1: OCCUPIED POWER BANDWIDTH ........................................................................ 14 ANNEX 2: CHANNEL SEPARATION ......................................................................................... 17 ANNEX 3: AVERAGE TIME OF OCCUPANCY ON ANY FREQUENCY ............................ 20 ANNEX 4: NUMBER OF HOPPING FREQUENCIES .............................................................. 26 ANNEX 5: PHOTOS OF THE EQUIPMENT UNDER TEST ................................................... 30 ANNEX 6: TEST SET UP AND OPEN AREA TEST SITE ....................................................... 33 RA-24-07104522-2/A Ed. 0 PAGE 4 RA-24-07104522-2-A-SB 1. INTRODUCTION This document presents the result of RADIO test carried out on the following equipment: PROBE RMP40 in accordance with normative reference. 2. PRODUCT DESCRIPTION ITU Emission code: 1M00F7D Class: A (commercial, industrial or business environment) Utilization: probe for machine tools with Bluetooth function Antenna type: incorporated antenna Operating frequency range: from 2403 MHz to 2481 MHz Number of channels: 79 Channel spacing: 1 MHz Frequency generation: | SAW Resonator | Crystal ~ Synthesizer Modulation: Frequency Hopping Spread Spectrum (FHSS) | Amplitude | Digital ~ Frequency | Phase Power source: batteries Li-S0Cl 2 (2 × 3.6 Vd.c.) Power level, frequency range and channels characteristics are not user adjustable. The details pictures of the product and the circuit boards are joined with this file. 3. NORMATIVE REFERENCE The standards and testing methods related throughout this report are those listed below. They are applied on the whole test report even though the extensions (version, date and amendment) are not repeated. FCC Part 15 (2006) Code of Federal Regulations Title 47 - Telecommunication Chapter 1 - Federal Communications Commission Part 15 - Radio frequency devices Subpart C - Intentional Radiators ANSI C63.4 (2003) Methods of Measurement of Radio-Noise Emissions from Low- voltage Electrical and Electronics Equipment in the range of 9 kHz to 40 GHz. Public Notice DA 00-705 Filing and Measurement Guideline for Frequency Hopping Spread Spectrum Systems. RA-24-07104522-2/A Ed. 0 PAGE 5 RA-24-07104522-2-A-SB 4. TEST METHODOLOGY Radio performance tests procedures given in part 15: Paragraph 33: frequency range of radiated measurements Paragraph 35: measurement detector functions and bandwidths Paragraph 203: antenna requirement Paragraph 205: restricted bands of operation Paragraph 207: conducted limits Paragraph 209: radiated emission limits; general requirements Paragraph 247: operation within the bands 902 – 928 MHz, 2400-2483.5 MHz and 5725 – 5850 MHz 5. ADD ATTACHMENTS FILES SSynopticS SBlock diagramS SExternal photos and Product labelingS SAssembly of co…

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A6-RA-24-07104522-2/A Ed. 0 PAGE 33 RA-24-07104522-2-A-SB ANNEX 6: TEST SET UP AND OPEN AREA TEST SITE TEST SET UP A6-RA-24-07104522-2/A Ed. 0 PAGE 34 RA-24-07104522-2-A-SB OPEN AREA TEST SITE