KQGRMP40MPROBE FOR MACHINE TOOLS

RMP40 - radio machine probe Installation guide H-5480-8504-01-A Renishaw part no: H-5480-8504-01-A First issued: 01.10 © 2010 Renishaw plc. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw plc. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc. i Contents Contents Before you begin Before you begin ............................................................1.1 Disclaimer ..............................................................1.1 Trademarks .............................................................1.1 Warranty ................................................................1.1 Changes to equipment .....................................................1.1 CNC machines ...........................................................1.1 Care of the probe .........................................................1.1 Patents .................................................................1.2 EC Declaration of Conformity ..................................................1.3 WEEE DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.3 FCC DECLARATION (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.3 Radio approval .............................................................1.4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5 RMP40 basics Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1 System interface ..........................................................2.1 Trigger Logic™ ...........................................................2.2 Modes of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2 Configurable settings .........................................................2.2 Switch on/switch off methods ................................................2.2 Enhanced trigger filter .....................................................2.2 Multiple probe mode .......................................................2.4 Acquisition mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4 RMP40 dimensions ..........................................................2.5 RMP40 specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6 RMP40 installation guide ii Contents System installation Installing the RMP40 with an RMI ...............................................3.1 Operating envelope .......................................................3.1 Performance envelope when using the RMP40 with the RMI .......................3.2 RMP40 / RMI positioning ...................................................3.2 Performance envelope .....................................................3.2 Preparing the RMP40 for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3 Fitting the stylus ..........................................................3.3 Installing the batteries .....................................................3.4 Mounting the probe on a shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.5 Stylus on-centre adjustment .................................................3.6 Calibrating the RMP40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.7 Why calibrate a probe? ....................................................3.7 Calibrating in a bored hole or on a turned diameter ...............................3.7 Calibrating in a ring gauge or on a datum sphere ................................3.7 Calibrating the probe length .................................................3.7 Trigger Logic™ Reviewing the current probe settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1 Multiple probe settings .......................................................4.2 Probe settings record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3 Changing the probe settings ...................................................4.4 RMP40 – RMI partnership .....................................................4.6 Operating mode .............................................................4.7 Maintenance Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1 Cleaning the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1 Changing the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2 Battery type ................................................................5.3 RMP40M system RMP40M system ............................................................6.1 RMP40M dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2 RMP40M screw torque values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Fault finding Parts list 1.1 Before you begin Disclaimer RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE …

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abcdefg COMPANY CONFIDENTIAL PAGE 1 OF 3 Document No: PD-5480-9003 Issue: 02 Date: 26 October 2009 Document Title: RMP40 system description and functional block diagrams. Summary/Scope: This document provides a description and block diagram as required for Type Approval Testing. This document applies to RMP40, RMP40M and RLP40 probes. Reason for Issue/Nature of change: This document has been derived from the RMP60 and RMI document as the original RMP40 one could not be found. It will be supplied to the Type Approval Test House as an exhibit for the type approval applications for RMP40, RMP40M and RLP40. Distribution: Project Folder, Takashi Takebe Author: Job Title: Signed: Date: John Styles RF Design Engineer Reviewed by: Job Title: Signed: Date: Tom Roper Project Co-ordinator Approved by: Job Title: Signed: Date: Steve Lummes Technical Design Manager Form No: QA401 Issue: 1 Date: 10 Aug 93 1 2 Summary of RMP40 system RMP40 is a point to point touch trigger probe radio transmission device for use on CNC (computer numerically controlled) machine tools. It is half of a measurement system that consists of itself; the RMP (Radio Machine Probe) and the RMI (Radio Machine Interface). RMP40M and RLP40 contain the same circuits as RMP40, the only difference between them is the mechanical housing. Radio details RMP40 uses FHSS (frequency hopping spread spectrum) transmission in the frequency band from 2400 to 2483.5 MHz. There are 79 * 1 MHz wide channels. The maximum ERP (emitted radio power) is 1mw (0dBm) and the transmission range is up to 15m. The radio link is bi-directional with half duplex transmission. Both RMP and RMI use a nRF2401A Nordic radio modem. The nRF2401A is a transceiver circuit. When transmitting the modem uses a synthesiser to generate the desired carrier from the 16MHz clock. The modem then modulates this carrier using the input serial data and then amplifies it for transmission to the antenna via a filter. When receiving, the signal from the antenna is fed via the filter to a low noise amplifier and then to the built in heterodyne receiver. The receiver circuits generate intermediate frequencies of 350MHz and 3 MHz which are used to down mix the signal. Following the mixers the signal is demodulated and the resulting serial received data is output. RMP (see Fig 1) The RMP40 is 40mm diameter, and 50mm long, and has a standard mounting face for fitment to a machine tool shank on one end and a M4 stylus mount on the other. The RMP contains a touch trigger probe. The RMP is battery powered by 2* ½AA LTC batteries, the total voltage of which must be between 4V and 7.2V. The RMP contains the electronic circuitry needed to process the probe signals and convert them into radio transmissions. The RMP is controlled by a microprocessor. The microprocessor encodes and decodes the radio messages that are sent or received via the FPGA to or from the radio modem. The FPGA contains a correlator which is used to recognise messages addressed to the RMP. The FPGA contains the timing logic required for the radio modem. The microprocessor and the FPGA use the 4MHz clock. There is a radio standby mode of operation during which most of the circuitry is switched off and only the microprocessor runs continuously using the 32768Hz clock. Fig 1 RMP40, RMP40M and RLP40 Functional Block Diagram Antenna Baseband Processor/ PIC Probe Sensor & Interface Accelerometer & Interface Batteries 4.0V – 7.2V DC Power Supply (switch mode) Status Led (3 off Red/ Green/ Blue) 32768Hz Clock 4 MHz Clock FPGA Buffer, Correlator & Timing Logic Radio Modem 16 MHz Clock 3

abcdefg COMPANY CONFIDENTIAL PAGE 1 OF 3 Document No: PD-5480-9003 Issue: 02 Date: 26 October 2009 Document Title: RMP40 system description and functional block diagrams. Summary/Scope: This document provides a description and block diagram as required for Type Approval Testing. This document applies to RMP40, RMP40M and RLP40 probes. Reason for Issue/Nature of change: This document has been derived from the RMP60 and RMI document as the original RMP40 one could not be found. It will be supplied to the Type Approval Test House as an exhibit for the type approval applications for RMP40, RMP40M and RLP40. Distribution: Project Folder, Takashi Takebe Author: Job Title: Signed: Date: John Styles RF Design Engineer Reviewed by: Job Title: Signed: Date: Tom Roper Project Co-ordinator Approved by: Job Title: Signed: Date: Steve Lummes Technical Design Manager Form No: QA401 Issue: 1 Date: 10 Aug 93 1 2 Summary of RMP40 system RMP40 is a point to point touch trigger probe radio transmission device for use on CNC (computer numerically controlled) machine tools. It is half of a measurement system that consists of itself; the RMP (Radio Machine Probe) and the RMI (Radio Machine Interface). RMP40M and RLP40 contain the same circuits as RMP40, the only difference between them is the mechanical housing. Radio details RMP40 uses FHSS (frequency hopping spread spectrum) transmission in the frequency band from 2400 to 2483.5 MHz. There are 79 * 1 MHz wide channels. The maximum ERP (emitted radio power) is 1mw (0dBm) and the transmission range is up to 15m. The radio link is bi-directional with half duplex transmission. Both RMP and RMI use a nRF2401A Nordic radio modem. The nRF2401A is a transceiver circuit. When transmitting the modem uses a synthesiser to generate the desired carrier from the 16MHz clock. The modem then modulates this carrier using the input serial data and then amplifies it for transmission to the antenna via a filter. When receiving, the signal from the antenna is fed via the filter to a low noise amplifier and then to the built in heterodyne receiver. The receiver circuits generate intermediate frequencies of 350MHz and 3 MHz which are used to down mix the signal. Following the mixers the signal is demodulated and the resulting serial received data is output. RMP (see Fig 1) The RMP40 is 40mm diameter, and 50mm long, and has a standard mounting face for fitment to a machine tool shank on one end and a M4 stylus mount on the other. The RMP contains a touch trigger probe. The RMP is battery powered by 2* ½AA LTC batteries, the total voltage of which must be between 4V and 7.2V. The RMP contains the electronic circuitry needed to process the probe signals and convert them into radio transmissions. The RMP is controlled by a microprocessor. The microprocessor encodes and decodes the radio messages that are sent or received via the FPGA to or from the radio modem. The FPGA contains a correlator which is used to recognise messages addressed to the RMP. The FPGA contains the timing logic required for the radio modem. The microprocessor and the FPGA use the 4MHz clock. There is a radio standby mode of operation during which most of the circuitry is switched off and only the microprocessor runs continuously using the 32768Hz clock. Fig 1 RMP40, RMP40M and RLP40 Functional Block Diagram Antenna Baseband Processor/ PIC Probe Sensor & Interface Accelerometer & Interface Batteries 4.0V – 7.2V DC Power Supply (switch mode) Status Led (3 off Red/ Green/ Blue) 32768Hz Clock 4 MHz Clock FPGA Buffer, Correlator & Timing Logic Radio Modem 16 MHz Clock 3

Declaration on Radiation Safety Standard conformance : To Whom it May Concern: Renishaw sas 15, rue Albert Einstein Champs sur Marne 77447 Marne la Vallée Cedex 2 France Description: Radio Probe for machine tools FCC ID: KQGRMP40M Manufacturer: Renishaw PLC Brand: Renishaw Type/modelnumber: RLP40 Has an e.i.r.p. less than: 300 μW PSD= = = 60 x 10 -6 mW/cm 2 (limit= 1.0 mW/cm 2 ) The equipment fulfills the requirements on power density for general population/uncontrolled exposure and therefore fulfills the requirements of FCC Part 15.247. Table 1 § 1.1310 Serge CRESSON Electronic design engineer Renishaw sas www.renishaw.com 15, rue Albert Einstein Champs sur Marne F 77447 Marne la Vallée Cedex 2 Tél +33 (0)1 64 61 84 84 Fax +33 (0)1 64 61 65 26 Email [email protected] Forme juridiqueRéférences R.C.S. Meaux B 777344060 APE 518 M N° TVA : FR 96777344060 S.A.S. au capital de 286.700
2 4R EIRP P 2 )20(4 3.0 cm mW P

Z.I. Angers - Beaucouzé - 15, rue de la Claie - 49070 BEAUCOUZE - Siret : 344 545 645 00055 Tél. : 02 41 73 26 27 - Fax : 02 41 73 26 40 - E-mail : [email protected] - URL : www.emitech.fr Siège Social : 3, rue des Coudriers - CAP 78 - ZA de l’Observatoire - 78180 MONTIGNY LE BX S.A. au capital de 480 000 € - R.C.S. VERSAILLES 344 545 645 - APE 7112B R051-24-09-104775-3/A Ed. 0 FCC CERTIFICATION RADIO Measurement Technical Report standard to apply: FCC Part 15.247 Equipment under test: PROBE RMP40M FCC ID : KQGRMP40M Company: RENISHAW SAS DISTRIBUTION: Mr CRESSON Company: RENISHAW SAS Number of pages: 41 including 5 annexes Technical Verification Ed. Date ModifiedWritten by Quality Approval pages Name Visa Name Visa 0 7-Dec-09 Creation M. DUMESNIL Duplication of this test report is only permitted for an integral photographic facsimile. It includes the number of pages referenced here above. This document is the result of testing a specimen or a sample of the product submitted. It does not imply an assessment of the conformity of the whole manufactured products of the tested sample. R051-24-09-104775-3/A Ed. 0 PAGE 2 R051-24-09-104775-3-A-SG PRODUCT: PROBE Reference / model : RMP40M Trade mark: RENISHAW Serial number : 8W6972 MANUFACTURER: RENISHAW PLC (United Kingdom) COMPANY SUBMITTING THE PRODUCT: Company : RENISHAW SAS Address: 15 rue Albert Einstein Champ-sur-Marne 77447 MARNE LA VALLEE Cedex 2 FRANCE Responsible : Mr CRESSON DATE(S) OF TEST: 6, 7 and 24 November 2009 23 December 2009 TESTING LOCATION: EMITECH ATLANTIQUE laboratory at ANGERS (49) FRANCE EMITECH ATLANTIQUE open area test site in LA POUEZE (49) FRANCE Registration Number by FCC: 101696/FRN: 0006 6490 08 TESTED BY: M. DUMESNIL TUTOR: P. BONNENFANT R051-24-09-104775-3/A Ed. 0 PAGE 3 R051-24-09-104775-3-A-SG CONTENTS TITLE PAGE 1. INTRODUCTION.......................................................................................................................... 4 2. PRODUCT DESCRIPTION .........................................................................................................4 3. NORMATIVE REFERENCE....................................................................................................... 5 4. TEST METHODOLOGY .............................................................................................................5 5. ADD ATTACHMENTS FILES .................................................................................................... 5 6. TESTS AND CONCLUSIONS ..................................................................................................... 6 7. RADIATED EMISSION LIMITS ................................................................................................ 8 8. MAXIMUM PEAK OUTPUT POWER .................................................................................... 10 9. INTENTIONAL RADIATOR .................................................................................................... 12 10. BAND EDGE COMPLIANCE ................................................................................................. 15 CURVE N°: 1................................................................................................................................. 16 CURVE N°: 2................................................................................................................................. 17 ANNEX 1: OCCUPIED POWER BANDWIDTH AND CHANNEL SEPARATION .............. 18 ANNEX 2: AVERAGE TIME OF OCCUPANCY ON ANY FREQUENCY ............................ 24 ANNEX 3: NUMBER OF HOPPING FREQUENCIES .............................................................. 33 ANNEX 4: PHOTOS OF THE EQUIPMENT UNDER TEST ................................................... 37 ANNEX 5: TEST SET UP AND OPEN AREA TEST SITE ....................................................... 40 R051-24-09-104775-3/A Ed. 0 PAGE 4 R051-24-09-104775-3-A-SG 1. INTRODUCTION This document presents the result of RADIO test carried out on the following equipment: PROBE RMP40M in accordance with normative reference. 2. PRODUCT DESCRIPTION ITU Emission code: 1M00F7D Class: A (commercial, industrial or business environment) Utilization: probe for machine tools with Bluetooth function Antenna type: incorporated antenna Operating frequency range: from 2403 MHz to 2481 MHz Number of channels: 79 Channel spacing: 1 MHz Frequency generation: | SAW Resonator | Crystal ~ Synthetiser Modulation: Frequency Hopping Spread Spectrum (FHSS) | Amplitude | Digital ~ Frequency | Phase Power source: batteries Li-S0Cl 2 (2x3.6 Vd.c) Power level, frequency range and channels characteristics are not user adjustable. The details pictures of the product and the circuit boards are joined with this file. R051-24-09-104775-3/A Ed. 0 PAGE 5 R051-24-09-104775-3-A-SG 3. NORMATIVE REFERENCE The standards and testing methods related throughout this report are those listed below. They are applied on the whole test report even though the extensions (version, date and amendment) are not repeated. FCC Part 15 (2007) Code of Federal Regulations Title 47 - Telecommunication Chapter 1 - Federal Communications Commission Part 15 - Radio frequency devices Subpart C - Intentional Radiators ANSI C63.10 (2009) Methods of Measurement of Radio-Noise Emissions from Low- voltage Electrical and Electronics Equipment in the range of 9 kHz to 40 GHz. Public Notice DA 00-705 Filing and Measurement Guideline for Frequency Hopping Spread Spectrum Systems. 4. TEST METHODOLOGY Radio performance tests procedures given in part 15: Paragraph 33: frequency range of radiated measurements Paragraph 35: measurement detector functions and bandwidths Paragraph 107: conducted limits Paragraph 109: radiated emission limits Paragraph 111: antenna power conducted limits for receivers Paragraph 203: antenna requirement Paragraph 205: restricted bands of operation Paragraph 207: conducted limits Paragraph 209: radiated emission limits; general requirements Paragrap…

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