KQGRMP60V2sensor for machine tools

Installation and user’s guide H-2000-5219-05-A RMP60 - radio machine probe © 2006 Renishaw. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc. Renishaw Part no: H-2000-5219-05-A Issued: 01.06 Disclaimer Considerable effort has been made to ensure that the contents of this document are free from inaccuracies and omissions. However, Renishaw makes no warranties with respect to the contents of this document and specifically disclaims any implied warranties. Renishaw reserves the right to make changes to this document and to the product described herein without obligation to notify any person of such changes. Trademarks RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries. apply innovation is a trademark of Renishaw plc. RENISHAW® is a registered trademark of Renishaw plc in the UK and other countries. All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their respective owners. 1 Contents EC declaration of conformity ........................... 2 FCC declaration ............................................... 3 Safety ............................................................... 3 Installation and User’s guide ........................... 4 Typical probe system with radio transmission........................................... 5 System performance ....................................... 6 Operating envelope ......................................... 8 RMP60 dimensions ......................................... 9 Stylus weak link............................................. 10 Operating mode............................................. 11 Probe settings................................................ 12 Multiple probe mode...................................... 14 Reviewing current probe settings.................. 16 Changing probe settings............................... 18 RMP60-RMI partnership ................................ 22 RMP60 batteries............................................ 24 Battery life expectancy .................................. 26 RMP60 shank mounting................................ 28 Stylus on-centre adjustment .......................... 29 Stylus trigger force and adjustment .............. 30 Diaphragm replacement................................ 31 RMP60M system........................................... 33 RMP60M dimensions.................................... 34 RMP60M screw torque values...................... 35 Fault finding................................................... 36 Parts list ......................................................... 41 Probe settings record table .......................... 44 Contents 2 EC DECLARATION OF CONFORMITY Renishaw plc declares that the product: Name:RMP60/RMP60M Description:Radio machine probe has been manufactured in conformity with the following standard: BS EN 61326:1998/Electrical equipment for measurement, control and laboratory use - EMC requirements. Immunity to annex A - industrial locations. Emissions to class A - (non-domestic) limits. and that it complies with the requirements of directive (as amended): 89/336/EECElectromagnetic compatibility The above information is summarised from the full EC declaration of conformity. A copy is available from Renishaw on request. Radio approvals 3 FCC DECLARATION (USA) FCC Section 15.19 This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device may accept any interference received, including interference that may cause undesired operation. FCC Section 15.105 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses , and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case you will be required to correct the interference at your own expense. FCC Section 15.21 The user is cautioned that any changes or modifications not expressly approved by Renishaw plc, or authorised representative could void the user’s authority to operate the equipment. SAFETY Information for the user Beware of unexpected movement. The user should remain outside of the full working envelope of probe head/extension/probe combinations. Handle and dispose of batteries in according to the manufacturers recommendations. Use only the recommended batteries. Do not allow the battery terminals to contact other metallic objects. In all applications involving the use of machine tools or CMMs, eye protection is recommended. Refer to the machine supplier’s operating instructions. Information for the machine supplier It is the machine supplier’s responsibility to ensure that the user is made aware of any hazards involved in operation, including those mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided. Under certain circumstances the probe signal may falsely indicate a probe seated condition. Do not rely on probe signals to stop the machine’s movement. 4 Warranty Equipment requiring attention under warranty must be returned to your supplier. No claims will be considered where Renishaw equipment has been misused, or repairs or adjustments have been attempted by unauthorised persons. Ch…

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 COMPANY CONFIDENTIAL PAGE 1 OF 2 Document No: PD- 4113 – 9058Issue: -04Date: 05 January 2006 Document Title: RMP60 functional block diagrams. Summary/Scope: This document provides a block diagram as required by FCC regulations. This document applies to both RMP60 and RMP60M. Reason for Issue/Nature of change: This document has been updated to describe the RMP60 using the Nordic nRF2401A radio modem. It will be supplied to the FCC as an exhibit for the type approval applications for KQG RMP60V2. Distribution: Author:Job Title:Signed:Date: M Woollett Radio Design Manager Reviewed by:Job Title:Signed:Date: S Cresson Design Engineer Ren Sa Reviewed by:Job Title:Signed:Date: J Styles RF Design Engineer Approved by:Job Title:Signed:Date: M WoollettRadio Design Manager Form No: QA401Issue: 1Date: 10 Aug 93 2 Fig 1 RMP60 and RMP60M Functional Block Diagram Radio Modem Baseband Processor/ PIC Shank Switch Connections & Interface Antenna Probe Sensor & Interface FPGA Buffer, Correlator & Timing Logic 16 MHz Clock Power Supply (switch mode) Batteries 2.0V – 7.2V DC 4 MHz Clock 32768Hz Clock Spin Switch Sensor & Interface Status Led (3 off Red/ Green/ Blue)

EMITECH ATLANTIQUE A3-RA-05-24498-2/A Ed. 0 PAGE: 23 RA-05-24498-2-A-ST ANNEX 3: PHOTOS OF THE EQUIPMENT UNDER TEST GENERAL VIEW Note: the only difference between RMP60 and RMP60M is the mechanical housing. See note below EMITECH ATLANTIQUE A3-RA-05-24498-2/A Ed. 0 PAGE: 24 RA-05-24498-2-A-ST Printed circuit board: face 1 Printed circuit board: face 2

EMITECH ATLANTIQUE A3-RA-05-24498-2/A Ed. 0 PAGE: 23 RA-05-24498-2-A-ST ANNEX 3: PHOTOS OF THE EQUIPMENT UNDER TEST GENERAL VIEW Note: the only difference between RMP60 and RMP60M is the mechanical housing. See note below EMITECH ATLANTIQUE A3-RA-05-24498-2/A Ed. 0 PAGE: 24 RA-05-24498-2-A-ST Printed circuit board: face 1 Printed circuit board: face 2

 COMPANY CONFIDENTIAL PAGE 1 OF 2 Document No: PD- 4113 – 9058Issue: -03Date: 05 January 2006 Document Title: RMP60 functional description. Summary/Scope: This document provides a functional description as required by FCC regulations. This document applies to both RMP60 and RMP60M. Reason for Issue/Nature of change: This document has been updated to describe the RMP60 RMP60M using the Nordic nRF2401A radio modem. It will be supplied to the FCC as an exhibit for the type approval applications for KQG RMP60V2 Distribution: Author:Job Title:Signed:Date: M Woollett Radio Design Manager Reviewed by:Job Title:Signed:Date: S Cresson Design Engineer Ren Sa Reviewed by:Job Title:Signed:Date: J Styles RF Design Engineer Approved by:Job Title:Signed:Date: M WoollettRadio Design Manager Form No: QA401Issue: 1Date: 10 Aug 93 RMP60 functional description: RMP60 is a point to point touch trigger probe radio transmission system for use on CNC (computer numerically controlled) machine tools. RMP60M contains the same circuits as RMP60, the only difference between RMP60M and RMP60 is the mechanical housing. Radio details: RMP60 uses FHSS (frequency hopping spread spectrum) transmission in the frequency band from 2400 to 2483.5 MHz. There are 79 * 1 MHz wide channels. The maximum ERP (emitted radio power) is 1mw (0dBm) and the transmission range is up to 15m. The radio link is bi-directional with half duplex transmission. RMP uses a nRF2401 Nordic radio modem. The nRF2401 is a transceiver circuit. When transmitting the modem uses a synthesiser to generate the desired carrier from the 13MHz clock. The modem then modulates this carrier using the input serial data and then amplifies it for transmission to the antenna via a filter. When receiving the signal from the antenna is fed via the filter to a low noise amplifier and then to the built in heterodyne receiver. The receiver circuits generate intermediate frequencies of 350MHz and 3 MHz which are used to down mix the signal. Following the mixers the signal is demodulated and the resulting serial received data is output. RMP The RMP is 62mm diameter, and 90mm long, and has a standard mounting face for fitment to a machine tool shank on one end and a M4 stylus mount on the other. The RMP contains a touch trigger probe similar to the Renishaw MP7 probe module. The RMP is battery powered by 2* AA batteries, the total voltage of which must be between 2V and 7.5V. The RMP contains the electronic circuitry needed to process the probe signals and convert them into radio transmissions. The RMP is controlled by a microprocessor. The microprocessor encodes and decodes the radio messages that are sent or received via the FPGA to or from the radio modem. The FPGA contains a correlator which is used to recognise messages addressed to the RMP. The FPGA contains the timing logic required for the radio modem. The microprocessor and the FPGA use the 4MHz clock. There is a radio standby mode of operation during which most of the circuitry is switched off and only the microprocessor runs continuously using the 32768Hz clock.

EMITECH ATLANTIQUE A4-RA-05-24498-2/A Ed. 0 PAGE: 25 RA-05-24498-2-A-ST ANNEX 4: TEST SET UP OPEN AREA TEST SITE EMITECH ATLANTIQUE A4-RA-05-24498-2/A Ed. 0 PAGE: 26 RA-05-24498-2-A-ST TEST SET UP: RMP60 TEST SET UP: RMP60M

EMITECH ATLANTIQUE A3-RA-05-24498-2/A Ed. 0 PAGE: 23 RA-05-24498-2-A-ST ANNEX 3: PHOTOS OF THE EQUIPMENT UNDER TEST GENERAL VIEW Note: the only difference between RMP60 and RMP60M is the mechanical housing. See note below EMITECH ATLANTIQUE A3-RA-05-24498-2/A Ed. 0 PAGE: 24 RA-05-24498-2-A-ST Printed circuit board: face 1 Printed circuit board: face 2

EMITECH ATLANTIQUE A1-RA-05-24498-2/A Ed. 0 PAGE: 14 RA-05-24498-2-A-ST ANNEX 1: CHANNEL SEPARATION EMITECH ATLANTIQUE A1-RA-05-24498-2/A Ed. 0 PAGE: 15 RA-05-24498-2-A-ST EMITECH ATLANTIQUE A1-RA-05-24498-2/A Ed. 0 PAGE: 16 RA-05-24498-2-A-ST EMITECH ATLANTIQUE A2-RA-05-24498-2/A Ed. 0 PAGE: 17 RA-05-24498-2-A-ST ANNEX 2: AVERAGE TIME OF OCCUPANCY ON ANY FREQUENCY EMITECH ATLANTIQUE A2-RA-05-24498-2/A Ed. 0 PAGE: 18 RA-05-24498-2-A-ST EMITECH ATLANTIQUE A2-RA-05-24498-2/A Ed. 0 PAGE: 19 RA-05-24498-2-A-ST EMITECH ATLANTIQUE A2-RA-05-24498-2/A Ed. 0 PAGE: 20 RA-05-24498-2-A-ST EMITECH ATLANTIQUE A2-RA-05-24498-2/A Ed. 0 PAGE: 21 RA-05-24498-2-A-ST EMITECH ATLANTIQUE A2-RA-05-24498-2/A Ed. 0 PAGE: 22 RA-05-24498-2-A-ST

EMITECH ATLANTIQUE 15, rue de la Claie Z.I. Angers-Beaucouzé 49070 BEAUCOUZÉ Tél. 02 41 73 26 27 Fax 02 41 73 26 40 e-mail : [email protected] R.C.S. ANGERS 95 B 543 SIRET 344 545 645 00055 SIEGE SOCIAL : EMITECH S.A. 3, rue des Coudriers – Z.A. de l’Observatoire – 78180 MONTIGNY-LE-BRETONNEUX – Tél. 01 30 57 55 55 – Fax 01 30 43 74 48 S.A. AU CAPITAL DE 480 000 € - R.C. VERSAILLES B 344 545 645 – SIRET 344 545 645 000 22 – CODE APE 742 C RA-05-24498-2/A Ed. 0 FCC CERTIFICATION RADIO Measurement Technical Report standard to apply: FCC Part 15.247 Equipment under test: SENSOR FOR MACHINE TOOLS RMP60 and RMP60M FCC ID : KQGRMP60V2 Company: RENISHAW SAS DISTRIBUTION: Mr CRESSON Company: RENISHAW SAS Number of pages: 26 including 4 annexes Verification Ed. Date ModifiedEditing Approval pages Name Visa Name Visa 0 18-Jan-06 Creation L. BERTHAUD Duplication of this test report is only permitted for an integral photographic facsimile. It includes the number of pages referenced here above. This document is the result of testing a specimen or a sample of the product submitted. It does not imply an assessment of the conformity of the whole manufactured products of the tested sample. EMITECH ATLANTIQUE RA-05-24498-2/A Ed. 0 PAGE: 2 RA-05-24498-2-A-ST PRODUCT: SENSOR FOR MACHINE TOOLS Reference / model : RMP60 and RMP60M Serial number : not communicated MANUFACTURER: RENISHAW METROLOGY LTD (UNITED KINGDOM) COMPANY SUBMITTING THE PRODUCT: Company : RENISHAW SAS Address: 15, rue Albert Einstein Champs sur Marne 77447 MARNE LA VALLEE CEDEX 2 FRANCE Responsible : Mr CRESSON DATES OF TEST: 14 December 2005 TESTING LOCATION: EMITECH ATLANTIQUE laboratory at ANGERS (49) FRANCE EMITECH ATLANTIQUE open area test site in LA POUEZE (49) FRANCE Registration Number by FCC: 101696/FRN: 0006 6490 08 TESTED BY: L. BERTHAUD EMITECH ATLANTIQUE RA-05-24498-2/A Ed. 0 PAGE: 3 RA-05-24498-2-A-ST CONTENTS TITLE PAGE 1. INTRODUCTION.......................................................................................................................... 4 2. PRODUCT DESCRIPTION .........................................................................................................4 3. NORMATIVE REFERENCE....................................................................................................... 4 4. TEST METHODOLOGY .............................................................................................................5 5. ADD ATTACHMENTS FILES .................................................................................................... 5 6. TESTS AND CONCLUSIONS ..................................................................................................... 6 7. PEAK OUTPUT POWER............................................................................................................. 7 8. PEAK POWER DENSITY............................................................................................................ 9 9. RADIATED EMISSION OF TRANSMITTER ........................................................................ 11 ANNEX 1: CHANNEL SEPARATION ......................................................................................... 14 ANNEX 2: AVERAGE TIME OF OCCUPANCY ON ANY FREQUENCY ............................ 17 ANNEX 3: PHOTOS OF THE EQUIPMENT UNDER TEST ................................................... 23 ANNEX 4: TEST SET UP ............................................................................................................... 25 EMITECH ATLANTIQUE RA-05-24498-2/A Ed. 0 PAGE: 4 RA-05-24498-2-A-ST 1.INTRODUCTION This document presents the result of RADIO test carried out on the following equipment: SENSOR FOR MACHINE TOOLS RMP60 and RMP60M in accordance with normative reference. The two equipments are strictly identical. Only the mechanical housing where the probe is fixed differs (see annex 3). 2.PRODUCT DESCRIPTION ITU Emission code: 1M00F7D Class: A (commercial, industrial or business environment) Utilization: measuring probe for machine tools Antenna type: incorporated antenna Operating frequency range: I.S.M. band from 2400 MHz to 2483.5 MHz Number of channels: 79 Channel spacing: 1 MHz Frequency generation: | SAW Resonator | Crystal ~ Synthetiser Modulation: Frequency Hopping Spread Spectrum | Amplitude | Digital ~ Frequency | Phase Power source: Alkaline batteries LR6 (2 x 1.5 V) or Lithium batteries LS14500 (2 x 3.6 V) Power level, frequency range and channels characteristics are not user adjustable. The details pictures of the product and the circuit boards are joined with this file. 3.NORMATIVE REFERENCE The standards and testing methods related throughout this report are those listed below. They are applied on the whole test report even though the extensions (version, date and amendment) are not repeated. FCC Part 15 (2005) Code of Federal Regulations Title 47 - Telecommunication Chapter 1 - Federal Communications Commission Part 15 - Radio frequency devices Subpart C - Intentional Radiators ANCI C63.4 (2003) Methods of Measurement of radio Noise Emissions from Low-Voltage Electrical and Electronic Equipment in the range of 9 kHz to 40 GHz EMITECH ATLANTIQUE RA-05-24498-2/A Ed. 0 PAGE: 5 RA-05-24498-2-A-ST 4.TEST METHODOLOGY Radio performance tests procedures given in part 15: Paragraph 33: frequency range of radiated measurements Paragraph 35: measurement detector functions and bandwidths Paragraph 205: restricted bands of operation Paragraph 207: conducted limits Paragraph 209: radiated emission limits; general requirements Paragraph 247: operation within the bands 2400-2483.5 MHz 5.ADD ATTACHMENTS FILES SSynopticS SBlock diagramS SExternal photos and Product labelingS SAssembly of componentsS SInternal photosS SLayout pcbS SBil of materialsS SSchematicsS SProduct descriptionS SUser guideS EMITECH ATLANTIQUE RA-05-24498-2/A Ed. 0 PAGE: 6 RA-05-24498-2-A-ST 6.TESTS AND CONCLUSIONS Test Description of test Criteria respected ? Comment procedure Yes No…

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EMITECH ATLANTIQUE A4-RA-05-24498-2/A Ed. 0 PAGE: 25 RA-05-24498-2-A-ST ANNEX 4: TEST SET UP OPEN AREA TEST SITE EMITECH ATLANTIQUE A4-RA-05-24498-2/A Ed. 0 PAGE: 26 RA-05-24498-2-A-ST TEST SET UP: RMP60 TEST SET UP: RMP60M