NFBLAB123Wireless Weight Transducer

1 Cranesmart System Version R6 Cranesmart Systems The Cranesmart System Congratulations! “You have invested in the industry’s leading technology in crane safety equipment.” This manual covers the installation and operation of all Cranesmart load monitors, anti-2-block systems, angle indicators, wind speed in dicators and or any combination system. For sales, service or assistance: 1-888-562-3222 / 1-780-437-2986 Load cell transmitter FCC compliance identification NFBLAB123 Angle transducer FCC compliance identification NFBLAB124 FCC Compliance: Please note - Changes or modifications not ex pressly approved by Cranesmart S y stems for FCC com p liance could void the user’s authorit y to o p erate the e q ui p ment. This manual to be used with code version: 4.202 2 Cranesmart System Version R6 WarrantyCranesmart Systems warrants to the purchas er of each new Cranesmart System that any part thereof which proves to be defective in material or workmanship within two (2) years from date of delivery will be repaired or replaced at no charge, if the system is returned to us in Edmonton, Alberta with all freight charges prepaid. If a performance problem should occur, contact our office in Edmonton, Alberta at 1-888-562-3222 or (780) 437-2986. This warranty does not cover defects result ing from accident, alteration, improper use, or failure of the purchaser to follow normal operating procedures as outlin ed in this instruction manual. PLEASE NOTE:• OPENING THE DISPLAY PANEL VOIDS WARRANTY. • NO COMPONENTS OF THE SYSTEM ARE TO BE SUBMERGED IN WATER. • THIS WARRANTY IS IN LIEU OF ANY WARRANTY OR MERCHANTABILITY AND OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ALL OF WHICH ARE HEREBY EXCLUDED. Cranesmart Systems shall in no event be liable for any special, indirect, or consequential damages whatsoever and neither assumes nor authorizes any person to assume for it any other obligation or liability. 3 Cranesmart System Version R6 Table of ContentsINSTALLATION INSTRUCTIONS...................................................................................................... .................................7 Guidelines ..................................................................................................................... .................................................7 Tools Re quired................................................................................................................. ..............................................7 Male/Female Load Ce ll Link Inst allation........................................................................................ ..............................8 SLP Load Cell Installati on (15,000 – 25, 000 lbs.).............................................................................. .....................8 SLP Load Cell Installation (40, 000, 50,000 or 80,000 lbs.) ..................................................................... .............10 Load Cell Battery Replacement.................................................................................................. .................................13 Tools and Equipment for battery repl acement: ................................................................................... ...................13 To Replace the Battery in the Load Cells only .................................................................................. ....................14 Anti-2-Block In stallation ...................................................................................................... .......................................15 Standard C ounterwe ight ......................................................................................................... ................................16 Optional Fast Line Counterwei ght – single part -of-line only .................................................................... .................17 Weld Bar Installation and Plac ement (See illustra tion on ri ght)............................................................... ............17 Counterweight Installation and Pl acement (See illust ration below) .............................................................. ........17 Boom Angle Transdu cer Installation............................................................................................. ..............................18 To Install th e Transducer...................................................................................................... ..................................18 Anti-2-Block and Angle Trans ducer Battery Replacement .......................................................................... ..............19 To Replace th e Batte ry: ........................................................................................................ ..................................19 Wind Speed Transdu cer Installation ............................................................................................. ..............................20 To Install the Wi nd Speed I ndicator............................................................................................ ...........................20 To Install the Wind Speed I ndicator with Swivel Mount .......................................................................... ............21 Level Smart Sensor Inst allation Inst ructions................................................................................... ............................22 Level Smart E rror Messa ges..................................................................................................... ...................................24 DISPLAY PANEL IN STALLATION..................................................................................................... ..............................25 Mounting the Di splay Pa nel ..................................................................................................... ..............................25 Wiring Inst ructions ...................…

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Load Cell A /D PIC16LF737 PROCESSO R REFERENCE TRANSM ITTER POW E R CONTROL STRAI N I A Transm i tter con t ain s 39 MHz o s cillato r, d i v i d e d down to 1 . 2 1 8 M H z for PIC pro cesso r. Tran sm it t e r i s di rect sy nt hesi s (ze r o IF ) a n d pr o duct i o n c o n f i g ura b l e t o t r a n sm i t on 9 0 2 - 92 8 M H z. POW E R SUPPL Y Processor con t ain s in tern al R C o s cillato r at 3 1 .25 KHz, 1 MHz, 2 MHz, or exte rnally as shown.

Cranesmart Systems Inc. 4908 –97 Street, Edmonton, AB, Canada T6E 5S1 Tel. (780) 437 2986 Fax (780) 438 9491 Your Crane Safety Solution Providers August 21, 2006 Equipment Authorisation Division Federal Communications Commission 7435 Oakland Mills Road Columbia, MD 21046 FCC ID:_ NFBLAB123____ Product Name: Cranesmart Load Cell Request for Confidentiality Pursuant to Sections 0.457 and 0.459 of the commissions rules, we hereby request that the following documents be held confidential: Unitrans 2.2 IO, Unitrans 2.2 CPU (schematics) UT 2.2 (bill of materials) Operational Description Load These materials contain trade secrets and proprietary information and are not customarily released to the public. The public disclosure of this information might be harmful to the company and provide unjustified benefits to our competitors. Dated this 10 Day of August 20 06 By: Mike Nachai Signature Printed Title: Engineer On behalf of : Cranesmart Systems Inc Telephone: 780 437 2986

LABEL REQUIREMENTS RF IC & FCC CRANESMART SYSTEMS 4908-97 Street, Edmonton, Alberta, Canada T6E 5S1 Model No.: 123 IC: 2849A-LAB123 FCC ID: NFBLAB123 * This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Made in Canada. Meets SAE - J159, OCT 02 SCALE = 2:1 (actual label is half this size)

FCC Part 15 Subpart C, 15.249 : August 2005 Test Report: 6W64565 Applicant: Cranesmart Systems Inc 4908-97 Street Edmonton, Alberta T6E 5S1 Apparatus: Cranesmart Load Cell FCC ID: NFBLAB123 In Accordance With: FCC Part 15 Subpart C, 15.249 Operation in the 902-928MHz, 2400 - 2483.5 MHz, 5725-5850MHz and 24.0-24.25 GHz Tested By: Nemko Canada Inc. 303 River Road Ottawa, Ontario K1V 1H2 Authorized By: Jin Xu, Wireless Specialist Date: August 14, 2006 Total Number of Pages: 19 Nemko Canada Inc. REPORT SUMMARY Report Number: 6W64565 FCC ID: NFBLAB123 Specification: FCC Part 15 Subpart C, 15.249 Page 2 of 19 Report Summary These tests were conducted on a sample of the equipment for the purpose of demonstrating compliance with Part 15, Subpart C. Radiated tests were conducted in accordance with ANSI C63.4-2003. Radiated emissions are made on an open area test site. A description of the test facility is on file with the FCC. The assessment summary is as follows: Apparatus Assessed: Cranesmart Load Cell Specification: FCC Part 15 Subpart C, 15.249 Compliance Status: Complies Exclusions: None Non-compliances: None Report Release History: Original Release Author: Jason Nixon, Telecom Specialist Note that the results contained in this report relate only to the items tested and were obtained in the period between the date of initial receipt of samples and the date of issue of the report. This test report has been completed in accordance with the requirements of ISO/IEC 17025. Nemko Canada Inc. authorizes the applicant to reproduce this report provided it is reproduced in its entirety and for use by the company’s employees only. Any use which a third party makes of this report, or any reliance on or decisions to be made based on it, are the responsibility of such third parties. Nemko Canada Inc. accepts no responsibility for damages, if any, suffered by any third party as a result of decisions made or actions based on this report. Nemko Canada Inc. REPORT SUMMARY Report Number: 6W64565 FCC ID: NFBLAB123 Specification: FCC Part 15 Subpart C, 15.249 Page 3 of 19 TABLE OF CONTENTS Report Summary......................................................................................................................................... 2 Section 1 : Equipment Under Test............................................................................................................. 4 1.1 Product Identification .................................................................................................................................4 1.2 Samples Submitted for Assessment............................................................................................................4 1.3 Theory of Operation ...................................................................................................................................4 1.4 Technical Specifications of the EUT ..........................................................................................................5 Section 2 : Test Conditions......................................................................................................................... 6 2.1 Specifications .............................................................................................................................................6 2.2 Deviations From Laboratory Test Procedures ............................................................................................6 2.3 Test Environment .......................................................................................................................................6 2.4 Test Equipment...........................................................................................................................................6 Section 3 : Observations ............................................................................................................................. 7 3.1 Modifications Performed During Assessment ............................................................................................7 3.2 Record Of Technical Judgements ...............................................................................................................7 3.3 EUT Parameters Affecting Compliance .....................................................................................................7 3.4 Test Deleted................................................................................................................................................7 3.5 Additional Observations .............................................................................................................................7 Section 4 : Results Summary ..................................................................................................................... 8 4.1 FCC Part 15 Subpart C : Test Results ........................................................................................................9 Appendix A : Test Results ........................................................................................................................ 10 Clause 15.209(a) Radiated Emissions within Restricted Bands ..........................................................................10 Clause 15.215(c) Occupied Bandwidth ...............................................................................................................13 Clause 15.249(a) Radiated emissions not in Restricted Bands ............................................................................14 Clause 15.249(d) Spurious emissions (except Harmonics)..................................................................................16 Appendix B : Setup Photographs ............................................................................................................ 17 Appendix C : Block Diagram of Test Setups .......................................................................................... 19 Nemko Canada Inc. SECTION 1 : …

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Spurious Emissions Setup: