OQA-R102251DRemote Control Receiver R102251D

Rail mounted receiver USER’S MANUAL Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control. The information contained in this manual considers a representative configuration of the radio remote control: please find radio remote control real configuration in the technical data sheet (attached to the manual). If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control. Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear. The information contained in this manual is subject to modification without notice and is not binding. No parts of this manual may be reproduced by any means without the written permission of AUTEC (including recording and photocopying). 1 Index & Conventions Introduction Receiving unit Warnings for installation Warnings for maintenance Installation Antenna assembly Light signals Programming Receiving unit diagnostic 1 2 5 7 9 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 Page Page 1 INDEX INDEX & CONVENTIONS LIE&LQA0 THIS MANUAL REFERS EXCLUSIVELY TO THE RECEIVING UNIT: THE GENERAL USAGE WARNINGS ARE GIVEN IN THE TRANSMITTING UNIT MANUAL. BEFORE INSTALLING, STARTING AND USING THE RADIO REMOTE CONTROL, THIS MANUAL MUST BE READ AND UNDERSTOOD CAREFULLY BY ALL PEOPLE WHO INSTALL, USE AND CARRY OUT MAINTENANCE ON THE RADIO REMOTE CONTROL. abcd. . . ! CONVENTIONS In this manual, all important information is indicated using the following symbols and conventions: : TECHNICAL DATA : IMPORTANT TEXTS abcd. . . abcd. . . : WARNINGS : INSTRUCTIONS abcd. . . 2 Transmitting unit Industrial radio remote controls are used to command machines from a distance. Each industrial radio remote control is made up of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine itself. The transmitting unit uses radio frequencies to transmit a coded message which contains a value called address. Each receiving unit can only decode the messages coming from its own transmitting unit with the same address. This excludes the possibility of an interference activating any system function. If the radio frequency transmission is disturbed, incorrect or interrupted, the receiving unit autonomously stops the whole system. Page 2 INTRODUCTION LIE&LQA0 Receiving unit Each radio remote control complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. ! Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: -- Reorient or relocate the receiving antenna. -- Increase the separation between the equipment and receiver. -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -- Consult the dealer or an experienced radio/TV technician for help. Page 3 LIE&LQA0 Alll machines must undergo a risk analysis; therefore it is necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled. The machine producer and/or the person who decides upon radio remote control use and installation is responsible for this analysis. Autec cannot be held responsible if the risk analysis is not carried out correctly. To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All current user country national laws regarding the use of both the machine and the radio remote control MUST ALWAYS be respected. Autec cannot be held responsible if the radio remote control is used in unlawful working conditions. System must be installed by a licensed technician and in accordance with all relevant local, state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc. ! In any cases of emergencies, faults or damaged parts, ALWAYS stop the “machine + radio remote control” system until the problem has been solved. Any damaged parts can ONLY be replaced by authorised Autec personnel or service representative, and only using original Autec spare parts. Autec cannot be held responsible if the radio remote control is installed on applications that are different from those permitted PERMITTED USES Material lifting machines (construction cranes, industrial bridge cranes, machines for moving material in general, . . . ) FORBIDDEN USES Machines installed in areas where equipment with explosion-proof characteristics are being used. Machines for moving, raising and transporting people. : . ! Page 4 LIE&LQA0 The following minimum documentation is supplied with each radio remote control: - transmitting unit manual - receiving unit manual - battery charger manual - a guarantee certificate - the radio remote control technical data sheet. Make sure that the following documents have been supplied: if they are not, request them from Autec. Please speci…

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SERIAL NUMBER P O W E R S T O P / E N A S A F E T Y S T A R T / R L 1 R L 2 R L 3 R L 4 R L 5 R L 6 R L 7 R L 8 R L 9 R L 1 0 R L 1 1 R L 1 2 R L 1 3 R L 1 4 RECEIVER TYPE R102 MODEL 251D TA911/0 - AØTARGØ1PØ673 Technical Data RADIO MODULE............................E16SRXUS1 FREQ. RANGE...............................902-928MHz POWER SUPPLY.........12-24V 50Hz 750mA ........................................max range 10-30V PROTECTION DEGREE.............................IP20 FCC ID: OQA-R102251D This radio device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Read the user manual. Adhere to safety rules. Disconnet power source before opening. !!

1 Operational Description for Type R102 Model 251D receiving unit Operational Description for Type R102 Model 251D receiving unit 1Identification of the unit where: TYPE: identifies type of unit (transmitting, receiving or transceiving), type of casing and used electronic modules. MODEL: differentiates power supply, type of actuators and radio frequency band CONFIGURATION: refers to the specific set of components and accessories of the unit 2Difference between the units There are some Configurations which differ each other for the programming key and/or the extension interface prenset into the unit: Configuration Q01: - programming key E16RIQ01 Configuration Q02: - programming key E16RIQ02 Configuration Q03: - programming key E16RIQ03 Configuration Q04: - programming key E16RIQ04 Configuration QB4: - programming key E16RIQ04 and extension interface (card) E16RIR4A mounted on extension unit Configuration QC4: - programming key E16RIQ04 and extension interface (card) E16RIR2A mounted on extension unit Configuration Q05: - programming key E16RIQ05 Configuration Q06: - programming key E16RIQ06 Configuration QA6: - programming key E16RIQ06 and extension interface (card) E16RIV1A mounted on extension unit Ty p eR102 Model251D ConfigurationQB7 Equipmentremote control receiving unit Trasmitting radio moduleE16SRXUS1 Used frequency band902 - 928 MHz FCC IdentifierOQA-R102251D Manufacturer AUTEC srl Via Pomaroli, 65 I-36030 CALDOGNO (VI) 2 Operational Description for Type R102 Model 251D receiving unit Configuration QB6: - programming key E16RIQ06 and extension interface (card) E16RIR4A mounted on extension unit Configuration QD6: - programming key E16RIQ06 and extension interface (card) E16RIREA mounted on extension unit Configuration QE6: - programming key E16RIQ06 and extension interface (card) E16RIREB mounted on extension unit Configuration QF6: - programming key E16RIQ06 and extension interface (card) E16RIV15 mounted on extension unit Configuration Q07: - programming key E16RIQ07 Configuration QB7: - programming key E16RIQ07 and extension interface (card) E16RIR4A mounted on extension unit Configuration Q08: - programming key E16RIQ08 Configuration QA8: - programming key E16RIQ08 and extension interface (card) E16RIV1A mounted on extension unit Configuration QB8: - programming key E16RIQ08 and extension interface (card) E16RIR4A mounted on extension unit Configuration Q09: - programming key E16RIQ09 3Operational description Industrial radio remote controls are used to command machines from a distance. Each industrial radio remote control is made up of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine itself. The receiving unit contains E16SRXUS1. It is the radio receiving module. A double conversion supeheterodyne radio circuit demodulates the tuned carrier (32 different frequencies in the 902-928 MHz band, channel spacing 25 kHz) and so recovers the data tel- egram to be decoded by a following logic section. Decoding is performed with two-channel redundancy, so as to achieve protection against single faults; if both channels recognize a tel- egram containing the same address stored in the "address key" EEPROM, then commands encoded on the telegram are output to be used for relay driving. Relays are housed on E16RQ16A master board, together with a suitable power supply section (for details see relative block diagrams). Telegrams coming from a transmitter with address different from that stored in the "address key", as well as any other radio noise, will be discarded; the receiver will automatically bring the system to safe state (no command output) if no valid signal is received for more than 0.35 or 1 sec (user selectable). Receiving unit Transmitting unit 3 Operational Description for Type R102 Model 251D receiving unit 4Exploded view Also possible and available is a (receiver) extension unit: Casing E16RIQ0_ programming key E16SRXUS1 receiving module (contains the decoder and radio receiver) E16RQ16A master board (contains the relais and their out- puts for the wiring) Dedicated antenna with cable 1 - 5 metres Address key (contains the address of the telegram) Inside the (receiver) extension unit one of the E16RI___ interfaces may be mounted (see the dif- ferent Configurations) 4 Operational Description for Type R102 Model 251D receiving unit 5Technical data E16SRXUS1 receiving radio module Used frequency band902 - 928 MHz Type of modulation2200 - 2600 Baud GFSK Channel spacing25 kHz Sensitivity-116 dBm (SINAD > 12 dB) Ty p e superheterodine (double conversion) Duty cycle up to 100 % (continuous duty), depends on user’s need Duplex directionsimplex Antenna type λ/4 monopole antenna with cable 1-5 metres Data telegram132 bit Hamming distance> 8 Probability of non-recognition of error<10 exp-11

FCC.TR. TEST REPORT 04.196 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date: 08/09/04 sheet 1 of 24 EQUIPMENT UNDER TEST : APPARECCHIO IN PROVA : RAIL MOUNTED RECEIVER Type R102 Model 251D Configuration QB7 DERIVED MODELS: APPARECCHI DERIVATI : Type R102 Model 251D Configuration Q01-Q09, QA6, QA8, QB4,QB6, QB8, QC4, QD6, QE6, QF6 REFERENCE STANDARDS : NORME DI RIFERIMENTO : FCC 47 CFR Part 15 CUSTOMER: RICHIEDENTE: • Dept. / Firm : Ente / Società’: AUTEC S.r.l. • Mr.: Sig.: BIANCHIN STEFANO • Address: Indirizzo: VIA POMAROLI, 65 - 36030 CALDOGNO (VI) - ITALY • Tel. : Telefono : ++39 0444 901000 • Telefax Fax : ++39 0444 901080 • E-mail: e-mail [email protected] Site of test execution: Via Campagna, 92 - 22020 Gaggino Faloppio (CO) - Italy Località esecuzione prove: Date of test samples receipt: 26/05/04 Date of start test: 26/05/04 Data ricevimento campioni: Data inizio prove: Date of end test: 06/07/04 Data fine prove: Witness to the test: Presenti alle prove: Signature of the engineers: Firma esecutore prove: Signature of the Laboratory Director: Firma Direttore Laboratori: Nobody / Nessuno ......................................................... .......................................................... F. Barbierato .......................................................... R. Furfari The test results recorded in this Test Report are exclusively referred to the tested samples. I risultati del presente rapporto di prova si riferiscono esclusivamente al campione sottoposto a prova. Reproduction of this EMC-Test Report in whole or in part is prohibited without the written authorization of the Laboratory Director La riproduzione di questo Rapporto in modo parziale o totale è PROIBITO senza l’autorizzazione scritta della Direzione del Laboratorio FCC.TR. TEST REPORT 04.196 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date: 08/09/04 sheet 2 of 24 0. CONTENTS Page Rev Date 0. CONTENTS .............................................................................................. 2 1. TECHNICAL INFORMATION OF EQUIPMENT UNDER TEST (EUT) ..... 3 1.1 Identification ...................................................................................... 3 1.2 Technical data ................................................................................... 3 1.3 Receiver technical data .................................................................... 3 1.4 Modifications incorporated in E.U.T................................................... 3 1.5 Ports identification ............................................................................. 4 1.6 Auxiliary equipment........................................................................... 4 2. TEST CONDITIONS ................................................................................. 5 2.1 Operating test modes and test conditions......................................... 5 2.2 Test overview .................................................................................... 5 3. REFERENCE STANDARD FOR PERFORMED TESTS .......................... 6 4. Summary of test results ............................................................................ 7 4.1 Emission tests ................................................................................... 7 5. TEST RESULTS ....................................................................................... 8 6. EUT TECHNICAL DOCUMENTATION................................................... 17 6.1 Wiring diagrams............................................................................... 17 6.2 Technical manual............................................................................ 19 6.3 Photographic documentation ........................................................... 20 7. TECHNICAL REPORT OF ANALYSIS OF DERIVED PRODUCTS ....... 23 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 FCC.TR. TEST REPORT 04.196 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date: 08/09/04 sheet 3 of 24 1. TECHNICAL INFORMATION OF EQUIPMENT UNDER TEST (EUT) 1.1 Identification Brand name: AUTEC Equipment : Rail mounted receiver Model name or No. : Type R102 Model 251D Configuration QB7 (receiver unit for DIN guides with E16RIQ07 and E16RIR4A card) Serial number : prototype FCC ID : OQA-R102251D Country of manufacturer: ITALY 1.2 Technical data FCC class: Unintentional radiators, Class B Supply voltage: 10-30 Vac or 10-30 Vdc Type of receiver : superetherodyne Maximum internal frequency generated by EUT : 44 MHz Input Power / Current : External AC or DC power source Typical usage : Fixed radio remote control used to command Industrial machines EUT single or system: Single EUT dimensions : 160 x 110 x 65 mm 1.3 Receiver technical data • Working Frequency : 9 9 1 1 5 5 M M H H z z • Frequency Range of Operation : 9 9 0 0 2 2 – – 9 9 2 2 8 8 M M H H z z 1.4 Modifications incorporated in E.U.T. The following items …

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