OQA-TG02202DRemote Control Transmitter TG02202D

Installation, operation and service manual KTC systemKTC system SERIAL NUMBER Leggere il manuale d’uso. Attenersi alle norme di sicurezza. Togliere l’alimentazione in caso di apertura. Read the user manual. Adhere to safety rules. Disconnet power source before opening. Gebrauchsanleitung lesen. Sicherheitsnormen beachten. Die Speisespannung muss ausgeschaltet werden, falls der Empfänger geöffnet wird. Lire le manuel de l’utilisateur. Respecter le consignes de sécurité. Couper l’alimentation avant d’ouvrir le boîtier. Leer el manual de uso. Atenerse a las normas de seguridad. Desconectar la alimentación antes de abrir. !! RECEIVER SERIAL NUMBER Leggere il manuale d’uso. Attenersi alle norme di sicurezza. Togliere l’alimentazione in caso di apertura. Read the user manual. Adhere to safety rules. Disconnet power source before opening. Gebrauchsanleitung lesen. Sicherheitsnormen beachten. Die Speisespannung muss ausgeschaltet werden, falls der Empfänger geöffnet wird. Lire le manuel de l’utilisateur. Respecter le consignes de sécurité. Couper l’alimentation avant d’ouvrir le boîtier. Leer el manual de uso. Atenerse a las normas de seguridad. Desconectar la alimentación antes de abrir. !! TRANSMITTER ON LOW VOLTAGE INSTALLATION AND OPERATION MANUAL page 1 SERVICE MANUALpage 13 KTC systemKTC system Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control. The information contained in this manual considers a representative configuration of the radio remote control: please find radio remote control real configuration in the technical data sheet (attached to the manual). If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control. Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear. The information contained in this manual is subject to modification without notice and is not binding. No parts of this manual may be reproduced by any means without the written permission of AUTEC (including recording and photocopying). LIKTCNA0Page 1 INDEX Page 1 1.1Conformity 2 1.2Applications 2 1.3General warnings 2 2KTC DESCRIPTION 2.1 3 2.2 3 2.3Documentation 3 2.4Transmitting unit 4 2.5Receiving unit 5 3INSTALLATION 3.1 Installation warnings 6 3.2 6 3.3 7 3.4KTC 8 3.5Connection and wiring 8 GENERAL REMARKS Operational principle Radio frequencies Assembly on DIN guide Antenna installation composed by more than one transmitting and/or receiving unit Maintenance warnings Service Assistance 4MAINTENANCE 11 4.1 11 4.2 11 5TECHNICAL DATA 13 KTC SYSTEM INSTALLATION AND OPERATION MANUAL This manual is an integral part of the KTC system (KIT for TRANSMISSION of COMMANDS). Our objective is to lay down the basic installation and operational instructions. BEFORE CARRYING OUT ANY OF THE INSTALLATION AND OPERATIONAL PROCEDURES IT IS ESSENTIAL TO READ AND UNDERSTAND ALL OF THE KIT MANUAL Any pieces of text written in bold should be read very carefully. This symbol highlights extremely important indications and information which, if not observed, can create seriously dangerous situations for people or things. Conventions LIKTCNA0Page 2 1.1 Conformity Each KTC radio remote control complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. System must be installed by a licensed technician and in accordance with all relevant local, state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc. 1.2 Applications 1.3 General warnings All machines must undergo a risk analysis; therefore it is necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled. The machine producer and/or the person who decides upon radio remote control use and installation is responsible for this analysis. Autec cannot be held responsible if the risk analysis is not carried out correctly. To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All current user country national laws regarding the use of both the machine and the radio remote control MUST ALWAYS be respected. Autec cannot be held responsible if the radio remote control is used in unlawful working conditions. If a fault or breakdown occurs in the KTC, do not use the KTC until the problem has been completely resolved. When damaged parts need to be replaced, qualified personnel or service representative have to carry out this operation using original Autec spare parts. Autec will not accept any responsibility if the KTC is: - installed for applications which are not authorised - used in working conditions which do not conform to the relevant regulations - is not installed by qualified personnel Autec cannot be held responsible if the radio remote control is installed on applications that are different from those permitted - Telemetry, signal systems - Transmission of commands for machines which lift and move material - Transmission of a safety command WARNING: Follow the instructions carefully on pages 8,9 and 10 FORBIDDEN APPLICATIONS - Machines installed in environments where equipment with explosion-proof characteristics are being used - Transmission commands for machines which lift and transport people : PERMITTED APPLICATIONS: WARNING: Connect the POWER SUPPLY to the KTC only by means of a Safety Transformer (or corresponding IEC 60204-32 paragraph). Permission to install and to use the KTC is to be given exclusively to qualified personnel. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. LIKTCNA0Page 3 2.1 Operational principle 2.2 2.3 Documentation The KTC…

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SERIAL NUMBER TRANSMITTER TYPE TG02 MODEL 202D Technical Data RADIO MODULE............................E16STXUS1 FREQ. RANGE...............................902-928MHz POWER SUPPLY.....................9-30V 350mA PROTECTION DEGREE.............................IP20 ON LOW VOLTAGE TA904/0 - AØTARGØ1PØ666 FCC ID: OQA-TG02202D This radio device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Read the user manual. Adhere to safety rules. Disconnet power source before opening. !!

1 Operational Description for Type TG02 Model 202D transmitting unit Operational Description for Type TG02 Model 202D transmitting unit 1Identification of the unit where: TYPE: identifies type of unit (transmitting, receiving or transceiving), type of casing and used electronic modules. MODEL: differentiates power supply, type of actuators and radio frequency band CONFIGURATION: refersto the specific set of components and accessories of the unit TRADE NAME: commercial reference 2Operational description Industrial radio remote controls are used to command machines from a distance. A KTC system is used to activated commands by remote control (to start up equipment for example) or to turn on signals (i.e.: telemetry). The KTC transmitting unit is without actuator and it must be installed onto DIN EN 50022 guides. The transmitting unit is installed where the commands are activated (INPUT) by means of actuators (pushbutton, relays, output PLC). The receiving is installed where the commands or signals (OUPTPUT) are controlled (relays, lights, lamps etc.). Ty p eTG02 Model202D ConfigurationK02 Equipmentremote control transmitting unit Trasmitting radio moduleE16STXUS1 Used frequency band902 - 928 MHz Trade nameKTC FCC IdentifierOQA-TG02202D Manufacturer AUTEC srl Via Pomaroli, 65 I-36030 CALDOGNO (VI) Transmitting unit Receiving unit R PLC/PC In . . . elays Lights Lamps INPUT P . . . ushbutton Relays Output PLC OUTPUT 2 Operational Description for Type TG02 Model 202D transmitting unit The KTC contains E16STXUS1. It is the radio transmitting module. A logic section collects commands coming from various actuators (present in the E16TQ01A master board) and combines them with an address code stored an EEPROM memory ("address Key"); a serial data telegram at 2200-2600 baud is so obtained. After a Gaussian spectrum shaping filter, the telegram is frequency modulated on a carrier generated by a PLL synthesizer and then trasmitted over a 25kHz channel in the 902-828 MHz band; 32 different frequencies my be chosen, so as to allow cohexistence of multiple units on the same location (for details see relative block diagrams). Transmission is continuous (100% duty cycle) even with no command activated, since the reciver is expected to monitor continuously the presence of a valid radio signal. A receiving unit will decode only messages coming from a transmitter with the same address code. This excludes the possibility of an interference activating any function unwantedly. 3 Operational Description for Type TG02 Model 202D transmitting unit 3Exploded view Casing E16STXUS1 transmitting module (contains encoder and radio transmitter) E16SQ01A interface card E16TQ01A master board Dedicated antenna with cable 1 - 5 metres Address key (contains the address of the tel- egram) 4 Operational Description for Type TG02 Model 202D transmitting unit 4Technical data E16STXUS1 trasmitting radio module Used frequency band902 - 928 MHz Type of modulation2200 - 2600 Baud GFSK Channel spacing25 kHz Designation of emission (ITU code)16K5F1D Strenght fieldsee relative Test Report Duty cycle up to 100 % (continuous duty), depends on user’s need Duplex directionsimplex Antenna type λ/4 monopole antenna with cable 1-5 metres Data telegram132 bit Hamming distance> 8 Probability of non-recognition of error<10 exp-11

FCC.TR. TEST REPORT 04.208 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date: 08/09/04 sheet 1 of 31 EQUIPMENT UNDER TEST : APPARECCHIO IN PROVA : KTC kit transmission of commands Type TG02, Model 202D, Configuration K02 REFERENCE STANDARDS : NORME DI RIFERIMENTO : FCC 47 CFR Part 15 CUSTOMER: RICHIEDENTE: • Dept. / Firm : Ente / Società’: AUTEC S.r.l. • Mr.: Sig.: BIANCHIN STEFANO • Address: Indirizzo: VIA POMAROLI, 65 - 36030 CALDOGNO (VI) - ITALY • Tel. : Telefono : ++39 0444 901000 • Telefax Fax : ++39 0444 901080 • E-mail: e-mail [email protected] Site of test execution: Via Campagna, 92 - 22020 Gaggino Faloppio (CO) - Italy Località esecuzione prove: Date of test samples receipt: 26/05/04 Date of start test: 26/05/04 Data ricevimento campioni: Data inizio prove: Date of end test: 07/06/04 Data fine prove: Witness to the test: Presenti alle prove: Signature of the engineers: Firma esecutore prove: Signature of the Laboratory Director: Firma Direttore Laboratori: Nobody / Nessuno ......................................................... .......................................................... F. Barbierato .......................................................... R. Furfari The test results recorded in this Test Report are exclusively referred to the tested samples. I risultati del presente rapporto di prova si riferiscono esclusivamente al campione sottoposto a prova. Reproduction of this EMC-Test Report in whole or in part is prohibited without the written authorization of the Laboratory Director La riproduzione di questo Rapporto in modo parziale o totale è PROIBITO senza l’autorizzazione scritta della Direzione del Laboratorio FCC.TR. TEST REPORT 04.208 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date: 08/09/04 sheet 2 of 31 0. CONTENTS Page Rev Date 0. CONTENTS .............................................................................................. 2 1. TECHNICAL INFORMATION OF EQUIPMENT UNDER TEST (EUT) ..... 3 1.1 Identification ...................................................................................... 3 1.2 Technical data ................................................................................... 3 1.3 Transmitter technical data ................................................................ 4 1.4 Modifications incorporated in E.U.T................................................... 4 1.5 Ports identification ............................................................................. 5 1.6 Auxiliary equipment........................................................................... 5 2. TEST CONDITIONS ................................................................................. 6 2.1 Operating test modes and test conditions......................................... 6 2.2 Test overview .................................................................................... 6 3. REFERENCE STANDARD FOR PERFORMED TESTS .......................... 7 4. Summary of test results ............................................................................ 8 4.1 Tests.................................................................................................. 8 4.2 Emission limits................................................................................... 9 5. TEST RESULTS ..................................................................................... 10 6. EUT TECHNICAL DOCUMENTATION................................................... 27 6.1 Wiring diagrams............................................................................... 27 6.2 Technical manual............................................................................ 27 6.3 Photographic documentation ........................................................... 28 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 08/09/04 FCC.TR. TEST REPORT 04.208 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date: 08/09/04 sheet 3 of 31 1. TECHNICAL INFORMATION OF EQUIPMENT UNDER TEST (EUT) 1.1 Identification Brand name: AUTEC Equipment : KTC kit transmission commands Model name or No. : Type TF02 Model B07D Serial number : Prototype FCC ID : OQA-TG02202D Country of manufacturer: ITALY 1.2 Technical data FCC class: Intentional Radiators TX module type : E16STXUS1 Maximum internal frequency generated by EUT : 14 MHz Supply voltage: 9-30 Vdc -ac Typical usage : Fixed radio remote control used to command Industrial machines EUT single or system: Single EUT dimensions : 160 x 110 x 75 mm FCC.TR. TEST REPORT 04.208 Prima Ricerca & Sviluppo Srl soggetta a direzione e coordinamento da parte della Giovanni Maspero & C. S.p.A. – C.I. 02634780130 Sede legale : 22100 Tavernola (CO) Via Conciliazione, 1 Cod. FISC. e N. R.I. CO 02635860139 Sede operativa : Laboratori Via Campagna, 92 22020 Faloppio fraz. Gaggino (CO) Tel. +39 03135000.11 Fax +39 031991309 Edition: 1.0 Issue date: 08/09/04 sheet 4 of 31 1.3 Transmitter te…

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