X2VQTR000X4Wireless Valve Monitoring Module

Eltav Wireless Monitoring System WKVD Installation and Operation Manual ( IOM ) Part No. VDY 23016 Revision 2.4 Feb 2012 Eltav Wireless Monitoring System WKVD IOM Page 2 Misuse of this equipment can cause bodily harm. Operations not performed as per the instructions in this document are done at the user's own risk and liability. To prevent bodily harm or damage to equipment, only trained, authorized personnel should install, maintain and repair the equipment. To prevent damage to equipment, through electrostatic charge on plastic surface of the WKVD always wipe the surface with a wet cloth. Carefully read the safety information contained in this section, and throughout this user guide, before installing, operating, or performing any maintenance task on the equipment. Eltav Wireless Monitoring System WKVD IOM Page 3 Warranty Eltav warrants that the Eltav Wireless Monitoring System is free of defective materials and faulty workmanship. If warranted goods are returned to Eltav during the period of coverage, Eltav will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Eltav be liable for consequential, special, or indirect damages. Eltav Wireless Monitoring System WKVD IOM Page 4 1 Introduction This chapter provides an overview of the Eltav Wireless Monitoring System, including:  Abbreviations, Acronyms and Terms  Certification and Approvals  Principles of Operation  General Specifications 1.1 Scope of Manual This manual includes principles of operation, specifications, installation, setup, configuration, operation, troubleshooting, and maintenance information for the WKVD of the Eltav Wireless Monitoring System. 1.2 Abbreviations, Acronyms and Terms  ACK – Acknowledgement Message  Eltav Gateway – An industrial computer running the EMS.  EMS – Eltav Management System  EUI – Extended Unique Identifier  HMI – Human Machine Interface  OD – Operator’s Device  OPC – OLE for Process Control  PLC – Programmable Logic Controller  PLCA – PLC Adapter  SCADA – Supervisory Control and Data Acquisition  TVDR – Tunneling Valve Device Router  WKVD – Valve Device  WKVDR – Valve Device Router 1.3 System Principles of Operation Introduction Eltav Wireless Monitoring Ltd. has developed an innovative concept of monitoring valves in the process automation world using the most advanced, safe and reliable wireless technologies. The Eltav wireless sensor system revolutionizes industrial processing enabling real-time data sharing throughout a facility to increase industrial efficiency and productivity. Moreover, Eltav’s Eltav Wireless Monitoring System WKVD IOM Page 5 wireless sensor technology offers reliable, autonomous process control to improve product quality, increase yield, and reduce costs. The Eltav Wireless Valve Monitoring System provides real-time information about the status of valves installed in process plants. The data is fed directly into the customer’s control system thereby reducing failure while increasing safety and yield. The Eltav System is based on the ZigBee Pro standard protocol and serves as an add-on layer, over traditional process management systems, providing enhanced monitoring capabilities, with considerably reduced complexity. The Eltav system includes support for a wide range of standard interfaces, physical and logical, that are common in the industry. This makes the Eltav system, from the perspective of connectivity, almost transparent for system designers and integrators, since they can easily integrate the Eltav system into any of the most widely-used system architectures in the process industry. The Eltav Wireless Valve Monitoring System has the following main functionalities:  Manual Valve Operation Monitoring: Many process valves are activated manually by field operators who receive instructions from the control room. Such manual processes are vulnerable to human error and can result in substantial damage and poor yield. The Eltav system provides the plant with an efficient, cost-effective solution to monitor installed devices.  Actuated Valve Operation Monitoring: Although actuated process valves are activated remotely, many do not have any feedback on the operation and, in cases of actuation failure, a false perception of the valve position may be reported. The Eltav solution complements the actuated operation with a full monitoring feedback.  Actuated Valve Maintenance: Wear and tear of actuated valves can result in a broken shaft (causing an excessively fast response), or in shaft deterioration that slows down the valve's movement. The dynamic profile of actuated valves during transactions must consistently remain within a pre-set range. Whenever these limits are breached, an alarm is generated.  Partial Stroke Monitoring: Static valves that remain in the same position for long periods of time may lose their operational flexibility. To facilitate periodic “instruction” of such a valve to move, the Partial Stroke Test (PST) is initiated, either by the control system or manually. Valve positioning monitoring allows such a PST to be recorded and stored for audit and evidence. Eltav Wireless Monitoring System WKVD IOM Page 6 WestlocK Valve Device (WKVD) An Eltav Valve Device (WKVD) is bracket-mounted to any type of valve or actuator and – using the standard wireless 802.15.4/ZigBee Pro, 2.4 GHz protocol – wirelessly transmits and receives messages relevant to the position status of the valve in real time. The WKVD is powered by two half AA Lithium batteries. In nominal operation, the battery life of the WKVD is above 5 years. A battery pack can be replaced in the field. The WKVD includes a shaft that is fastened to the valve’s stem through a special cylinder. It transfers the angle position of the stem to the WKVD. An internal WKVD sensor…

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ELTAV Wireless Monitoring Ltd. 23 February, 2012 15 Hatassia St. Ranana, 43654, Israel Eltav Proprietary and Confidential Web: www.eltav.com email: [email protected] Tel: +972-9-7440012, Fax +972-9-7440026 k:\2005 my documentj:\2005 my documents\eltav\marketing\westlock\atex fcc\fcc\fcc tcb docs\material to fcc\eltav letter of agency fcc.docx Letter of Agency I appoint Intertek Testing Services NA Inc. to act on our behalf in front of the Federal Communications Commission with respect to all matters relating to certification of equipment under the FCC rules until further notice. I further certify that no party (as defined in 1.2002 of CFR 47, 1995) to this application, including myself, is subject to denial of federal benefits, that includes FCC benefits, pursuant to Section 5301 of the Anti-Drug Abuse Act of 1988, 21 U.S.C.,853A. Equipment: Valve Wireless Monitoring Module Type WKVD P/N QTR000X4. Dated this 20 day of February, 2012. Signature Israel Radomsky Name Vice Chairman Title Eltav Wireless Monitoring Ltd. Company +972 9 7440012 Telephone

ELTAV Wireless Monitoring Ltd. 2-May-13 15 Hatassia St. Ranana, 43654, Israel Eltav Proprietary and Confidential Web: www.eltav.com email: [email protected] Tel: +972-9-7440012, Fax +972-9-7440026 j:\2005 my documents\eltav\marketing\westlock\atex fcc_ic\fcc_ic\apr 13 wkvd docs\proffesional installation justification letter.docx 30 Apr 2013 Professional Installation Justification 1. The WKVD module is not sold to end user or general public and is always sold by agent. 2. The WKVD module is a non-consumrer device inaccessible to general public. 3. The device is mounted on valves in a chemical process lines and its location is always fenced or locked and only serviceable by the licensee or designated technicians. 4. The installation is done in hazardous areas and hence must be done by professional and licensed technician. 5. Installation requires special training for programming, access to keypad, RF field strength measurements. 6. The WKVD module is intended to be installed in another box / equipment by professional personal, tested and resold for wireless valve monitoring in a chemical / process plant. The application is commercil – to assist and control running a process plant. Israel Radomsky – Vice Chairman Apr 2013

ELTAV Wireless Monitoring Ltd. 29-Aug-2013 15 Hatassia St. Ranana, 43654, Israel Web: www.eltav.com email: [email protected] Tel: +972-9-7440012, Fax +972-9-7440026 e:\wkvd eltav fcc request for confidentiality 29 aug 13.docx 29 Aug 2013 Attention: Application Examiner Re: Request for confidentiality Applicant: Eltav Wireless Monitoring Ltd. FCC ID: X2VQTR000X4 To whom it may concern, Permanent Confidentiality Request is hereby submitted by Eltav Wireless Monitoring Ltd. to withhold permanently from public review certain portions of the application for equipment certification for the referenced FCC identifiers. This request for confidentiality is made pursuant to 47 CFR 0.457(d) and 0.459 of the FCC Rules. In particular, the following sections of the application are to be kept permanently confidential:  Schematics  Detailed Block diagrams  Detailed Operational/Functional Description Rationale for request for confidentiality: Eltav Wireless Monitoring Ltd. has invested considerable time and materials in research and development to produce the referenced product. Disclosure of the permanently confidential portions of this application to competitors would not only give them significant competitive advantages in developing similar products, but would also disclose successful implementation of unpublished, leading edge technology developed by us If you have questions or need further information, please contact the undersigned. Sincerely, Vice Chairman Eltav Wireless Monitoring Ltd.

1 2 3 4 5 6 7 8 A DESCRIPTION WKVD MARKING LABEL DWG NO LBL00031-5 SIZE A4 SHEET 1 OF 1 REV 10 AUTHOR DATE SIGN NOTE P/N LBL00031 Ronen.D 23.02.12 See notes A B B C C D D E E F F 1 2 3 4 5 6 7 8 NOTES: 1. 50.8x25.4 mm - Black font on white label. 2. LABEL Material: THERMLfilm SELECT 21940 By FLEXcon. 3. Font size: 2 mm 4. Ex and CE Icon size: 4x4mm 50.8mm 12mm Eltav Wireless Monitoring Ltd. W 15 Hatassia St. Ra'anana 43654 Israel W S.N:_________ W D/C:_____ ZB:__________ WKVD MODEL: QTR00014 FM11ATEX0071U IECEx FME11.0019U IC: 8876A-QTR000X4 FCC ID: X2VQTR000X4 CL I, DIV 1, Groups ABCD CL I, ZN 0, AEx/Ex ia IIC 0359 -40°C < Ta< +80°C W N.B 1725

1 2 3 4 5 6 7 8 A DESCRIPTION WKVD MARKING LABEL DWG NO LBL00031-5 SIZE A4 SHEET 1 OF 1 REV 11 AUTHOR DATE SIGN NOTE P/N LBL00031 Ronen.D 23.02.12 See notes A B B C C D D E E F F 1 2 3 4 5 6 7 8 NOTES: 1. 50.8x25.4 mm - Black font on white label. 2. LABEL Material: THERMLfilm SELECT 21940 By FLEXcon. 3. Font size: 2 mm 4. Ex and CE Icon size: 4x4mm 50.8mm 12mm Eltav Wireless Monitoring Ltd. W 15 Hatassia St. Ra'anana 43654 Israel W S.N:_________ W D/C:_____ ZB:__________ WKVD MODEL: QTR00024 FM11ATEX0071U IECEx FME11.0019U IC: 8876A-QTR000X4 FCC ID: X2VQTR000X4 CL I, DIV 1, Groups ABCD CL I, ZN 0, AEx/Ex ia IIC 0359 -40°C < Ta< +80°C W N.B 1725

RF Exposure Evaluation FCC ID: X2VQTR000X4 The EUT is a wireless device bracket-mounted to any type of valve or actuator. The maximum conducted power specified in manual is 3dBm; therefore, to comply with RF Exposure Requirement, the SAR evaluation is considered. The 1-g SAR test exclusion threshold for 100 MHz to 6 GHz at test separation distances ≤ 50 mm is determined by: [(max. power of channel(average), including tune-up tolerance, mW)/(min. test separation distance,mm)]*[SQRT(f(GHz))] = [2/5]*[SQRT(2.48)] = 0.63. Since the above calculation is less than 3.0, the product fulfils the RF exposure requirement without SAR testing. Remark: 1. When the minimum test separation distance is < 5mm, a distance of 5mm is applied to determine SAR test exclusion.

Leatherhead, Surrey KT22 7SB, United Kingdom Telephone: +44 1372 370900 Facsimile: +44 1372 370999 www.intertek.com Intertek Testing & Certification Ltd. Registered office: 25 Savile Row, London, W1S 2ES, United Kingdom Registered No: 3272281 (England), VAT No: GB 672-7639-96-011 EMC TEST REPORT COMPANY: ELTAV Wireless Monitoring Limited PRODUCT: Westlock Valve Device (WKVD) Quarter Turn (QTR) REPORT NO: 11056263 LHD-001 A WRITTEN BY: C Yeung ___________________ REVIEWED BY: D Legge ___________________ TEST ENGINEER: C Yeung ___________________ ISSUE: 4 DATE: 6 th August 2013 TOTAL PAGES: 36 Opinions and interpretations based on test results are outside our scope of UKAS Accreditation. This report is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this report. Only the Client is authorized to permit copying or distribution of this report and then only in its entirety. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in writing by Intertek. The observations and test results in this report are relevant only to the sample tested. This report by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program. Report No.: 11056263 LHD-001 A Page: 2 of 36 Product: Westlock Valve Device Issue Date: 6 August 2013 Model No.: QTR Issue No.: 4 Contents Page No. 1. JOB DESCRIPTION................................................................................................... 3 2. TEST SUMMARY....................................................................................................... 4 2.1. Standard: CRF 47 Part 15:247......................................................................... 4 2.2. RSS210 Issue 8 & RSS-Gen Issue 3.............................................................. 4 2.3. Modification.......................................................................................................... 4 3. EQUIPMENT UNDER TEST (EUT)......................................................................... 5 3.1. Description of the EUT....................................................................................... 5 3.2. EUT Modes of Operation................................................................................... 5 3.3. EUT Configuration Diagram.............................................................................. 6 3.4. EUT Support Equipment.................................................................................... 6 3.5. Cables Associated With the EUT..................................................................... 6 4. TESTS.......................................................................................................................... 7 4.1. - 6dB Bandwidth.................................................................................................. 7 4.2. Transmitter Peak Output Power (Conducted):............................................... 8 4.3. Frequency Band Edge....................................................................................... 9 4.4. Transmitter Radiated Emissions.................................................................... 11 4.5. Receiver Radiated Emissions......................................................................... 20 4.6 Power Spectral Density (Conducted)............................................................ 29 4.7 Occupied Bandwidth 30 4.8 Uncertainty Budget Calculations.................................................................... 31 5. Photographs of test setup....................................................................................... 32 6. TEST EQUIPMENT.................................................................................................. 34 7. ANNEX A: REGISTRATION SITES...................................................................... 35 Report No.: 11056263 LHD-001 A Page: 3 of 36 Product: Westlock Valve Device Issue Date: 6 August 2013 Model No.: QTR Issue No.: 4 1. JOB DESCRIPTION Equipment: Westlock Valve Device (WKVD) Equipment Model Name: Quarter Turn (QTR) PCB Serial No.: 9211120038 (Transmitter) 9211120050 (Receive) Phase: Compliance Customer: ELTAV Wireless Monitoring Limited 15 Hatassia Street 43654 Ranana Israel Test Plan Reference: - Test Standards: CFR 47 Part 15:247 RSS 210 Issue 8 RSS-Gen Issue 3 FCC Ident: X2VQTR000X4 IC Ident: 8876A-QTR000X4 Test Location: Intertek Testing & Certification Ltd Unit D, Imperial Park Randalls Way Leatherhead Surrey KT22 7TS Test Work Started: 13 th February 2012 Test Work Completed: 15 th July 2013 Report No.: 11056263 LHD-001 A Page: 4 of 36 Product: Westlock Valve Device Issue Date: 6 August 2013 Model No.: QTR Issue No.: 4 2. TEST SUMMARY 2.1. Standard: CRF 47 Part 15:247 TEST STANDARD TEST COMMENT CFR47: Part 15:109 Receiver Radiated Emission Pass CFR47: Part 15:247 (a)(2) -6dB Bandwidth Pass CFR47: Part 15:247 (b)(3) Maximum Output Power Pass CFR47: Part 15:247 (d) Frequency Band Edge Pass CFR47: Part 15:247 (d) Transmitter Radiated Emission Pass CFR47: Part 15:247 (e) Power Spectral Density Pass 2.2. RSS210 Issue 8 & RSS-Gen Issue 3 TEST STANDARD TEST COMMENT RSS-210: A8.2 (a) -6dB Bandwidth Pass RSS-210: A8.2 (b) Power Spectral Density Pass RSS-210: A8.4 (4) Transmitter Maximum Output Power Pass RSS-210: A8.5 Out of Band Emissions Pass RSS-Gen: 4.6.1 Occupied Bandwidth Pass All of the above tests have been carried out to meet the requirements of ANSI C63.4:2003. 2.3. Modification No modifications were carried out on the EUT during testing. Report No.: 11056263 LHD-001 A Page: 5 of 36 Product: Wes…

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11056263 LHD-001 A Page: 1 of 2 Westlock Valve Device Issue Date: March 2012 QTR Issue No.: 1 PHOTOGRAPHS OF TEST SETUP PHOTOGRAPHS OF RADIATED EMISSIONS TEST SET-UP 11056263 LHD-001 A Page: 2 of 2 Westlock Valve Device Issue Date: March 2012 QTR Issue No.: 1 PHOTOGRAPHS OF CONDUCTED MEASUREMENTS TEST SET-UP