ZBQVEHICLECMCCMC

Muratec Automation Co., Ltd. Muratec Automation Co., Ltd.Muratec Automation Co., Ltd. Muratec Automation Co., Ltd. Communication unit CMC Operation Manual ※Operation Manual for Communication unit CMC Model: CMC(CMCBC,CMCBM,CMCTR) 1 st edition January 31, 2010 Control Design Section, Semiconductor Engineering Dept. MURATEC AUTOMATION CO., LTD. Rev. Approved Checked Prepared Rev. Rev. Rev.1 2011/03/03 Change FCC ID Engineerring Dept 2011.2.10 Kawashima Kawashima Development Dept 2011.2.1 Onishi Onishi Development Dept. 2011.01.31 M.KURODA Kuroda Doc. No. YSDA3495△1 Muratec Automation Co., Ltd. Muratec Automation Co., Ltd.Muratec Automation Co., Ltd. Muratec Automation Co., Ltd. < Revision History > Ver. Date Page Description 0 2011/01/31 The first edition. 1 2011/03/03 3,8,16 Change FCC ID 1 Muratec Automation Co., Ltd. Muratec Automation Co., Ltd.Muratec Automation Co., Ltd. Muratec Automation Co., Ltd. 2 〈 〈〈 〈Contents〉 〉〉 〉 1. Introduction................................................................................................................................ 3 1.1. Construction of the documents .......................................................................................... 3 1.2. Application.......................................................................................................................... 3 1.3. Related Rules, Laws .......................................................................................................... 3 1.4. Abbreviations...................................................................................................................... 3 2. Safety......................................................................................................................................... 4 2.1. Alert Boxes......................................................................................................................... 4 3. Outline of Communication Unit CMC ........................................................................................ 8 3.1. Overview............................................................................................................................. 8 3.2. CMC configuration.............................................................................................................. 8 3.3. Function of each unit........................................................................................................11 3.4. The Block Diagram of CMC ............................................................................................. 12 3.5. Outline form of CMC......................................................................................................... 13 3.6. FCC standard................................................................................................................... 16 4. CMCBC Board Setting ........................................................................................................... 17 4.1. CMCBC Board Check..................................................................................................... 17 4.2. NBVBC Printed Circuit Board DIP Switch Settings ........................................................18 5. CMCBM Board Setting........................................................................................................... 22 5.1. CMCBM Board Check..................................................................................................... 22 6. Communications Adjustment................................................................................................... 24 6.1. Prerequisites ....................................................................................................................24 6.2. Check before Vehicle StartUp (Track Power Panel is OFF) ..........................................24 6.3. Check before Vehicle StartUp (Track Power Panel is ON)............................................25 6.4. Check and Adjustments of each Level of CMCBM ........................................................26 7. Specification ............................................................................................................................32 7.1. CMCBC (Communication Modem Controller ：Base Controller).................................. 32 7.2. CMCBM(Communication Modem Controller ：Base Modem)......................................32 7.3. CMCTR(Communication Modem Controller ：TRansformer).......................................33 8. Error process........................................................................................................................... 34 Muratec Automation Co., Ltd. Muratec Automation Co., Ltd.Muratec Automation Co., Ltd. Muratec Automation Co., Ltd. 3 1. Introduction 1.1. Construction of the documents The documents of the communication units CMC are as follows. Kind of document Name of the document # of documents Operation manual Communication unit CMC Operation Manual YSDA3495 Installation manual Communication unit CMC Installation Manual YSDA3496 Block Diagrams Communication unit CMC Block Diagrams YSDA3493 1.2. Application This document describes the operation of communication unit for transport system, OHT, OHS, etc. 1.3. Related Rules, Laws (1) FCC Part15 Subpart C: 2010 FCC ID : ZBQVEHICLECMC (2) FCC Part15 Subpart B: 2010 Class A 1.4. Abbreviations (1) CMC : Communication Modem Controller (2) CMCBM : C ommunication Modem Controller ：Base Modem (3) CMCBC : C ommunication Modem Controller ：Base Controller (4) CMCTR : C ommunication Modem Controller ：TRansformer (5) COM : CO mmunication Modem Muratec Automation Co., Ltd. Muratec Automation Co., Ltd.Muratec Automation Co., Ltd. Muratec Automation Co., Ltd. 4 2. Safety 2.1. Alert Boxes 2.1.1. General (1) Read and understand fully this manual and attached documents before operating the products. (2) Engage specialists in electrical and mechanical works. (3) Don’t improve the product by your…

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External Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-BC Top CMC-BC Bottom External Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-BC Front CMC-BC Rear External Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-BC Right CMC-BC Left External Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-BM Top CMC-BM Side1 External Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-BM Side2 CMC-BM Side3 CMC-BM Side4 External Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-TR Front CMC-TR Front CMC-TR Bottom External Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-TR Right CMC-TR Left

Internal Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-BC Top CMC-BC Front Internal Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC NBV-BC2 PCB Top NBV-BC2 PCB Bottom Internal Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-BM Top BV-BM3 PCB Top Internal Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC BV-BM3 PCB Bottom Internal Photo Muratec Automation Co., LTD CMC [Model: CMC] FCC ID: ZBQVEHICLECMC CMC-TR Front

Test report No. : 31EE0097-HO-01-D-R2 Page : 2 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 CONTENTS PAGE SECTION 1: Customer information ..................................................................................................... 3 SECTION 2: Equipment under test (E.U.T.) ........................................................................................ 3 SECTION 3: Test specification, procedures & results ........................................................................ 4 SECTION 4: Operation of E.U.T. during testing ................................................................................. 7 SECTION 5: Conducted Emission ......................................................................................................... 9 SECTION 6: Radiated emission (Fundamental and Spurious Emission) ........................................ 10 SECTION 7: -26dB Bandwidth ............................................................................................................ 12 APPENDIX 1: Photographs of test setup ............................................................................................ 13 Conducted Emission .......................................................................................................................... 13 Radiated Emission ............................................................................................................................. 15 APPENDIX 2: Data of EMI test ........................................................................................................... 16 Conducted Emission .......................................................................................................................... 16 Radiated Emission below 30MHz (Fundamental and Spurious Emission) ................................. 18 Radiated Emission above 30MHz (Spurious Emission) ................................................................. 19 -26dB Bandwidth ............................................................................................................................... 20 APPENDIX 3: Test instruments .......................................................................................................... 21 Test report No. : 31EE0097-HO-01-D-R2 Page : 3 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 SECTION 1: Customer information Company Name : Muratec Automation Co.,LTD Address : 100, Takegahana-cho, Ise-shi,Mie 516-0005, Japan Telephone Number : +81-596-36-0856 Facsimile Number : +81-596-36-2162 Contact Person : Hiromichi Kawashima SECTION 2: Equipment under test (E.U.T.) 2.1 Identification of E.U.T. Type of Equipment : CMC Model No. : CMC Serial No. : Refer to Section 4, Clause 4.2 Rating : AC 120V/60Hz Receipt Date of Sample : January 7, 2011 Country of Mass-production : Japan Condition of EUT : Production model (Not for Sale: This sample is equivalent to mass-produced items.) Modification of EUT : No Modification by the test lab 2.2 Product Description Model No: CMC (referred to as the EUT in this report) are the CMC. Clock frequency(ies) in the system 14.745MHz, 24MHz Equipment Type Transceiver Frequency of Operation 300.33kHz Type of Modulation FSK Antenna Type Coil (Transmitter: 300.33kHz, Receiver: 353.25kHz) Power supply DC24V Test report No. : 31EE0097-HO-01-D-R2 Page : 4 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 SECTION 3: Test specification, procedures & results 3.1 Test Specification Test Specification : FCC Part 15 Subpart C: 2010, final revised on December 6, 2010 and effective January 5, 2011 Title : FCC 47CFR Part15 Radio Frequency Device Subpart C Intentional Radiators Section 15.207 Conducted Emission Section 15.209 Radiated emission limits, general requirements FCC 15.31 (e) This EUT provides stable voltage (DC+24V, DC+5V) constantly to RF part regardless of input voltage. Therefore, this EUT complies with the requirement. FCC Part 15.203 Antenna requirement It is impossible for end users to replace the antenna, because the antenna is mounted inside of the EUT. Therefore, the equipment complies with the antenna requirement of Section 15.203. 3.2 Procedures and results No. Item Test Procedure SpecificationRemarksDeviation Worst marginResults 1 Conducted Emission ANSI C63.4:2003 7. AC powerline conducted emission measurements Section 15.207 - N/A (CMC-BC) [QP] 4.2dB 17.68420MHz, L [AV] 12.9dB 6.31562MHz, L (CMC-BM) [QP] 5.0dB 4.73694MHz, N [AV] 21.9dB 11.31822MHz, N Complied 2 Electric Field Strength of Fundamental Emission ANSI C63.4:2003 13. Measurement of intentional radiators Section 15.209 Radiated N/A 17.8dB 0.30075MHz, 0deg., AV Complied 3 Electric Field Strength of Spurious Emission ANSI C63.4:2003 13. Measurement of intentional radiators Section 15.209 Radiated N/A 1.6dB 51.421MHz, Vertical, QP Complied 4 -26dB Bandwidth ANSI C63.4:2003 13. Measurement of intentional radiators Reference data Radiated N/A N/A N/A Note: UL Japan, Inc.’s EMI Work Procedures No.QPM05 and QPM15. Test report No. : 31EE0097-HO-01-D-R2 Page : 5 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 3.3 Addition to standard No addition, exclusion nor deviation has been made from the standard. 3.4 Uncertainty EMI The following uncertainties have been calculated to provide a c…

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Test report No. : 31EE0097-HO-01-D-R2 Page : 16 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 APPENDIX 2: Data of EMI test Conducted Emission (CMC-BC) DATA OF CONDUCTED EMISSION TEST UL Japan, Inc. Head Office EMC Lab. No.3 Semi Anechoic Chamber Date : 2011/03/30 Company : Report No. : 31EE0097-HO Kind of EUT : Power : AC 120V / 60Hz Model No. : BC Temp./Humi. : 20deg. C. / 35% Serial No. : Engineer : Motoya Imura Mode / Remarks : Continuous Operation mode LIMIT : FCC15.207 QP FCC15.207 AV CHART:WITH FACTOR,Peak hold data. CALCULATION:RESULT=READING+C.F(LISN LOSS+CABLE LOSS) Except for the above table : adequate margin data below the limits. Frequency[Hz] [dBuV]<< QP/AV DATA >> L:QP:AV N:QP:AV .15M30M.2M.3M.5M.7M1M2M3M5M7M10M20M 0 10 20 30 40 50 60 70 80 Frequency Reading LevelReading LevelCorr.ResultsResultsLimitLimitMarginMargin PhaseComment Frequency QPAVFactorQPAVQPAVQPAVPhaseComment [MHz][dBuV][dBuV][dB][dBuV][dBuV][dBuV][dBuV][dB][dB] PhaseComment 0.3158632.66.413.345.919.759.849.813.930.1N 2.5264329.22.113.442.615.556.046.013.430.5N 5.0524136.06.013.749.719.760.050.010.330.3N 5.3879935.05.713.748.719.460.050.011.330.6N 6.4452831.023.213.844.837.060.050.015.213.0N 12.6316739.813.814.153.927.960.050.06.122.1N 16.4206140.016.014.454.430.460.050.05.619.6N 17.6842941.216.214.455.630.660.050.04.419.4N 18.9475440.215.214.554.729.760.050.05.320.3N 27.1623037.88.514.752.523.260.050.07.526.8N 0.3157831.76.013.345.019.359.849.814.830.5L 2.5264230.11.413.443.514.856.046.012.531.2L 5.0524736.45.313.750.119.060.050.09.931.0L 5.3683336.35.413.750.019.160.050.010.030.9L 6.3156232.323.313.846.137.160.050.013.912.9L 12.5846039.36.114.153.420.260.050.06.629.8L 16.4211040.215.914.454.630.360.050.05.419.7L 17.6842041.416.314.455.830.760.050.04.219.3L 18.9524740.115.714.554.630.260.050.05.419.8L 27.1492037.77.814.752.422.560.050.07.627.5L *The test result is rounded off to one or two decimal places, so some differences might be observed. + ATTEN LOSS) Test report No. : 31EE0097-HO-01-D-R2 Page : 17 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 Conducted Emission (CMC-BM) DATA OF CONDUCTED EMISSION TEST UL Japan, Inc. Head Office EMC Lab. No.3 Semi Anechoic Chamber Date : 2011/03/30 Company : Report No. : 31EE0097-HO Kind of EUT : Power : AC 120V / 60Hz Model No. : BM Temp./Humi. : 20deg. C. / 35% Serial No. : Engineer : Motoya Imura Mode / Remarks : Continuous Operation mode LIMIT : FCC15.207 QP FCC15.207 AV CHART:WITH FACTOR,Peak hold data. CALCULATION:RESULT=READING+C.F(LISN LOSS+CABLE LOSS) Except for the above table : adequate margin data below the limits. Frequency[Hz] [dBuV]<< QP/AV DATA >> L:QP:AV N:QP:AV .15M30M.2M.3M.5M.7M1M2M3M5M7M10M20M 0 10 20 30 40 50 60 70 80 Frequency Reading LevelReading LevelCorr.ResultsResultsLimitLimitMarginMargin PhaseComment Frequency QPAVFactorQPAVQPAVQPAVPhaseComment [MHz][dBuV][dBuV][dB][dBuV][dBuV][dBuV][dBuV][dB][dB] PhaseComment 0.3158039.99.813.353.223.159.849.86.626.7N 0.6314322.12.013.335.415.356.046.020.630.7N 3.7899235.54.013.649.117.656.046.06.928.4N 4.1052435.26.213.648.819.856.046.07.226.2N 4.4209735.26.013.648.819.656.046.07.226.4N 4.7369437.45.513.651.019.156.046.05.026.9N 11.3182239.214.014.153.328.160.050.06.721.9N 11.6056239.711.314.153.825.460.050.06.224.6N 12.0059040.612.914.154.727.060.050.05.323.0N 0.3156439.29.313.352.522.659.849.87.327.2L 0.6313822.02.013.335.315.356.046.020.730.7L 3.7895235.33.913.648.917.556.046.07.128.5L 4.1051135.06.213.648.619.856.046.07.426.2L 4.4214234.95.813.648.519.456.046.07.526.6L 4.7372037.25.313.650.818.956.046.05.227.1L 11.3182038.012.114.152.126.260.050.07.923.8L 11.6056038.59.614.152.623.760.050.07.426.3L 12.0096039.312.014.153.426.160.050.06.623.9L *The test result is rounded off to one or two decimal places, so some differences might be observed. + ATTEN LOSS) Test report No. : 31EE0097-HO-01-D-R2 Page : 18 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 Radiated Emission below 30MHz (Fundamental and Spurious Emission) DATA OF RADIATED EMISSION TEST UL Japan, Inc. Head Office EMC Lab. No.1 Semi Anechoic Chamber Date : 2011/01/10 Company : MURATEC AUTOMATION,.LTD Report No. : 31EE0097-HO Kind of EUT : CMC Power : AC 120V / 60Hz Model No. : CMC Temp./ Humi. : 24deg. C / 31% Serial No. : 001 Engineer : Tomotaka Sasagawa Mode / Remarks : Continuous Operation mode LIMIT : FCC15.209(a) 10m, 9-90kHz:PK, 110-490kHz:PK, other:QP FCC15.209(a) 10m, 9-90kHz:AV, 110-490kHz:AV, other:QP CHART: WITH FACTOR , ANT TYPE: LOOP Except for the data below : adequate margin data below the limits. CALCULATION : RESULT = READING + ANT FACTOR + LOSS( CABLE + ATTEN.) - GAIN(AMP.) Frequency[Hz] [dBuV/m]<< QP/AV/PEAK DATA >> 90 deg:C 45 deg:B 0 deg:A 30M.01M.02M.03M.05M.07M.1M.2M.3M.5M.7M1M2M3M5M7M10M20M 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Freq.Reading DET Ant.FacLossGainResultLimitMarginAntenna Table Comment Freq.Reading DET Ant.FacLossGainResultLimitMarginAntenna Table Comment [MHz][dBuV] DET [dB/m][dB][dB][dBuV/m][dBuV/m][dB][deg] [deg] Comment 0.3007566.8PEAK20.06.132.160.897.036.245B157 0.3007565.3PEAK20.06.132.159.397.037.790C347 0.3007569.3PEAK20.06.132.163.397.033.70A222 0.3007569.2QP20.06.132.163.297.033.80A222 0.3007565.2AV20.06.132.159.277.017.80A222 0.3007566.2PEAK20.06.132.160.297.036.8135B144 0.3007564.9PEAK20.06.132.158.997.038.1180C321 0.3007551.2PEAK20.06.132.145.297.051.80C0HOR 0.6015041.5QP19.96.232.135.551.015.50A213 0.9022535.4QP19.96.232.029.547.518.00A243 1.203…

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Test report No. : 31EE0097-HO-01-D-R2 Page : 13 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 APPENDIX 1: Photographs of test setup Conducted Emission (CMC-BC) Photo 1 Photo 2 Test report No. : 31EE0097-HO-01-D-R2 Page : 14 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 Conducted Emission (CMC-BM) Photo 1 Photo 2 Test report No. : 31EE0097-HO-01-D-R2 Page : 15 of 21 Issued date : March 4, 2011 Revised date : March 30, 2011 FCC ID : ZBQVEHICLECMC UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 Radiated Emission Photo 1 Photo 2