ZBQVEHICLEMCOMMCOM: Merge/divergecommunication Modem

MCOM Operation Manual Model: MCOM(M-COM4,COM-TR,IND-TR) 1 st edition January 26, 2011 Control Design Section, Semiconductor Engineering Dept. MURATEC AUTOMATION CO., LTD. Rev. Approved Checked Prepared Rev.3 11.03.04 Change Filter rate switch Rev.2 11.03.03 Change FCC ID Rev.1 11.02.28 Change block diagram Engineerring Dept 2011.2.10 Kawashima Kawashima Engineerring Dept 2011.2.10 Inagaki Inagaki Development Dept 2011.1.26 Onishi Ohnishi Doc. No. YSDA-3490 Rev.3 ii Muratec Automation Co., Ltd. < Revision History > Ver. Date Page Description 0 2011/01/26 The first edition. 1 2011/02/28 10 Change block diagram 2 2011/03/03 5.11 Change FCCID 3 2011/03/04 8 Change Filter rate switch setting iii Muratec Automation Co., Ltd. 〈 〈〈 〈Contents〉 〉〉 〉 1. Introduction................................ ................................................................ ................................................................ ................................................................ ............................................... .............................. ............... 1 11 1 1.1. Application.......................................................................................................................1 1.2. Related Rules, Laws........................................................................................................1 1.3. Abbreviations...................................................................................................................1 2. Safety................................ ................................................................ ................................................................ ................................................................ ....................................................... .............................................. ....................... 2 22 2 2.1. Alert Boxes......................................................................................................................2 2.1.1. General.........................................................................................................................................2 2.1.2. Definitions of DANGER, WARNING and CAUTION....................................................................2 2.1.3. Precautions on use.......................................................................................................................3 2.1.4. Storage.........................................................................................................................................3 2.1.5. Installation....................................................................................................................................4 2.1.6. Maintenance and Inspection.........................................................................................................4 3. Outline of the Vehicle communication unit MCOM..................... .......................................... ..................... 5 55 5 3.1. Overview..........................................................................................................................5 3.2. MCOM configuration........................................................................................................6 3.3. Function of each unit.......................................................................................................7 3.3.1. M-COM4 (Printed circuit board )..................................................................................................7 3.3.2. COM-TR (power line COMmunication TRansformer)..................................................................8 3.3.3. IND-TR (INDuction line communication TRansformer)................................................................9 3.4. FCC standard................................................................................................................11 3.5. Control/modulating of communication............................................................................12 3.5.1. Power line communication.........................................................................................................12 3.5.2. Induction line communication.....................................................................................................13 4. Specification................................ ................................................................ ................................................................ ................................................................ ........................................... ...................... ........... 14 1414 14 4.1. Input/Output...................................................................................................................14 4.2. Specification..................................................................................................................15 4.2.1. M-COM4.....................................................................................................................................16 4.2.2. COM-TR.....................................................................................................................................16 4.2.3. IND-TR.......................................................................................................................................16 5. Error process................................ ................................................................ ................................................................ ................................................................ .......................................... .................... .......... 17 1717 17 6. Cautions on Use................................ ................................................................ ................................................................ ................................................................ ..................................... .......... .....…

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Right side View Induction line 【 IND-TR 】 M-COM Communication Board Remove the cover Communication line 【 COM-TR 】 Communication line 【 COM-TR 】 Induction line 【 IND-TR 】 Induction line 【 IND-TR 】 Communication line 【 COM-TR 】 Communication line 【 COM-TR 】 Induction line 【 IND-TR 】 Left side View To p Vi e w Communication line 【 COM-TR 】 Communication line 【 COM-TR 】 Communication line 【 COM-TR 】 Communication line 【 COM-TR 】

FCC FCC FCC FCC label arrangement Drawing TOP View

Internal Photo Top Internal Photo Bottom

Test report No. : 31EE0097-HO-01-B Page : 2 of 19 Issued date : March 4, 2011 FCC ID : ZBQVEHICLEMCOM UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 CONTENTS PAGE SECTION 1: Customer information ..................................................................................................... 3 SECTION 2: Equipment under test (E.U.T.) ........................................................................................ 3 SECTION 3: Test specification, procedures & results ........................................................................ 4 SECTION 4: Operation of E.U.T. during testing ................................................................................. 7 SECTION 5: Radiated emission (Fundamental and Spurious Emission) .......................................... 9 SECTION 6: -26dB Bandwidth ............................................................................................................ 11 APPENDIX 1: Photographs of test setup ............................................................................................ 12 Radiated Emission ............................................................................................................................. 12 APPENDIX 2: Data of EMI test ........................................................................................................... 13 Radiated Emission below 30MHz (Fundamental Emission) ......................................................... 13 Radiated Emission below 30MHz (Spurious Emission) ................................................................. 15 Radiated Emission above 30MHz (Spurious Emission) ................................................................. 16 -26dB Bandwidth ............................................................................................................................... 17 APPENDIX 3: Test instruments .......................................................................................................... 19 Test report No. : 31EE0097-HO-01-B Page : 3 of 19 Issued date : March 4, 2011 FCC ID : ZBQVEHICLEMCOM UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 SECTION 1: Customer information Company Name : Muratec Automation Co.,LTD Address : 100, Takegahana-cho, Ise-shi,Mie 516-0005, Japan Telephone Number : +81-596-36-0856 Facsimile Number : +81-596-36-2162 Contact Person : Hiromichi Kawashima SECTION 2: Equipment under test (E.U.T.) 2.1 Identification of E.U.T. Type of Equipment : MCOM: Merge/divergecommunication Modem Model No. : MCOM Serial No. : Refer to Section 4, Clause 4.2 Receipt Date of Sample : January 7, 2011 Country of Mass-production : Japan Condition of EUT : Production model (Not for Sale: This sample is equivalent to mass-produced items.) Modification of EUT : No Modification by the test lab 2.2 Product Description Model No: MCOM (referred to as the EUT in this report) is the MCOM: Merge/divergecommunication Modem. Clock frequency(ies) in the system : 24MHz 353.25kHz (Tx)/ 300.33kHz (Rx) 88.8kHz Equipment Type Transceiver Transceiver Frequency of Operation 353.25kHz two level FSK 88.8kHz Type of Modulation FSK ON/OFF KEYING (88.8kHz (on/off Keying)) Antenna Type Coil antenna Coil antenna Power supply DC24V DC24V Test report No. : 31EE0097-HO-01-B Page : 4 of 19 Issued date : March 4, 2011 FCC ID : ZBQVEHICLEMCOM UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 SECTION 3: Test specification, procedures & results 3.1 Test Specification Test Specification : FCC Part 15 Subpart C: 2010, final revised on December 6, 2010 and effective January 5, 2011 Title : FCC 47CFR Part15 Radio Frequency Device Subpart C Intentional Radiators Section 15.209 Radiated emission limits, general requirements FCC 15.31 (e) This EUT provides stable voltage (DC +24V, DC+5V, DC+12V) constantly to RF module regardless of input voltage. Therefore, this EUT complies with the requirement. FCC Part 15.203 Antenna requirement It is impossible for end users to replace the antenna, because the antenna is mounted inside of the EUT. Therefore, the equipment complies with the antenna requirement of Section 15.203. 3.2 Procedures and results No. Item Test Procedure SpecificationRemarksDeviation Worst marginResults 1 Conducted Emission ANSI C63.4:2003 7. AC powerline conducted emission measurements Section 15.207 - N/A *1) N/A N/A 2 Electric Field Strength of Fundamental Emission ANSI C63.4:2003 13. Measurement of intentional radiators Section 15.209 Radiated N/A 33.8dB (0.08880MHz, AV, 0deg.) 20.1dB (0.35325MHz, AV, 0deg.) Complied 3 Electric Field Strength of Spurious Emission ANSI C63.4:2003 13. Measurement of intentional radiators Section 15.209 Radiated N/A 0.4dB (72.702MHz, Vertical, QP) Complied 4 -26dB Bandwidth ANSI C63.4:2003 13. Measurement of intentional radiators Reference data Radiated N/A N/A N/A Note: UL Japan, Inc.’s EMI Work Procedures No.QPM05 and QPM15. *1) The test is not applicable since the EUT is not the device that is designed to be connected to the public utility (AC) power line. Test report No. : 31EE0097-HO-01-B Page : 5 of 19 Issued date : March 4, 2011 FCC ID : ZBQVEHICLEMCOM UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 3.3 Addition to standard No addition, exclusion nor deviation has been made from the standard. 3.4 Uncertainty EMI The following uncertainties have been calculated to provide a confidence level of 95% using a coverage factor k=2. Test room (semi- anechoic chamber) Radiated emission (10m*)(+dB) 9kHz -30MHz 30MHz -300MHz 300MHz -1GHz No.1 3.3dB 5.2dB 5.2dB No.2 - - - No.3 - - - No.4 - - - *10m = Measurement distance Test room (semi- anecho…

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Test report No. : 31EE0097-HO-01-B Page : 13 of 19 Issued date : March 4, 2011 FCC ID : ZBQVEHICLEMCOM UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 APPENDIX 2: Data of EMI test Radiated Emission below 30MHz (Fundamental Emission) (88.8kHz) DATA OF RADIATED EMISSION TEST UL Japan, Inc. Head Office EMC Lab. No.1 Semi Anechoic Chamber Date : 2011/01/10 Company : MURATEC AUTOMATION,.LTD Report No. : 31EE0097-HO Kind of EUT : MCOM Power : AC 120V / 60Hz Model No. : MCOM4 Temp./ Humi. : 24deg. C / 31% Serial No. : 001 Engineer : Tomotaka Sasagawa Mode / Remarks : Continuous Operation mode LIMIT : FCC15.209(a) 10m, 9-90kHz:PK, 110-490kHz:PK, other:QP FCC15.209(a) 10m, 9-90kHz:AV, 110-490kHz:AV, other:QP CHART: WITH FACTOR , ANT TYPE: LOOP Except for the data below : adequate margin data below the limits. CALCULATION : RESULT = READING + ANT FACTOR + LOSS( CABLE + ATTEN.) - GAIN(AMP.) Frequency[Hz] [dBuV/m]<< QP/AV/PEAK DATA >> 90 deg:C 45 deg:B 0 deg:A 30M.01M.02M.03M.05M.07M.1M.2M.3M.5M.7M1M2M3M5M7M10M20M 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Freq.Reading DET Ant.FacLossGainResultLimitMarginAntenna Table Comment Freq.Reading DET Ant.FacLossGainResultLimitMarginAntenna Table Comment [MHz][dBuV] DET [dB/m][dB][dB][dBuV/m][dBuV/m][dB][deg] [deg] Comment 0.0888064.9PEAK20.16.032.258.8107.748.90A2 0.0888056.2PEAK20.16.032.250.1107.757.645B90 0.0888052.3PEAK20.16.032.246.2107.761.590C0 0.0888060.0AV20.16.032.253.987.733.80A2 0.0888055.9PEAK20.16.032.249.8107.757.9135C89 0.0888053.1PEAK20.16.032.247.0107.760.7180C4 0.0888045.2PEAK20.16.032.239.1107.768.60C0HOR 0.1776049.9AV20.06.032.143.881.637.80A112 0.1776058.7PEAK20.06.032.152.6101.649.00A112 0.2664038.9AV20.06.132.132.978.145.20A32 0.2664049.8PEAK20.06.132.143.898.154.30A32 0.3552039.0AV19.96.132.132.975.642.70A45 0.3552058.2PEAK19.96.132.152.195.643.50A45 0.4440036.9AV19.96.132.130.873.742.90A120 0.4440051.0PEAK19.96.132.144.993.748.80A120 0.5328039.4QP19.96.132.133.352.118.80A42 0.6216034.2QP19.96.232.128.250.722.50A0 0.7104032.3QP19.96.232.126.349.623.30A0 0.7992032.1QP19.96.232.026.248.622.40A0 0.8880031.8QP19.96.232.025.947.721.80A0 20.7279539.8QP20.47.432.135.548.613.10A217 20.7279548.9QP20.47.432.144.648.64.045B234 20.7279540.2QP20.47.432.135.948.612.7180A231 20.7279548.2QP20.47.432.143.948.64.7135A221 20.7279550.2QP20.47.432.145.948.62.790C9 20.7279534.1QP20.47.432.129.848.618.80C0HOR *The test result is rounded off to one or two decimal places, so some differences might be observed. Test report No. : 31EE0097-HO-01-B Page : 14 of 19 Issued date : March 4, 2011 FCC ID : ZBQVEHICLEMCOM UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 Radiated Emission below 30MHz (Fundamental Emission) (353.25kHz) DATA OF RADIATED EMISSION TEST UL Japan, Inc. Head Office EMC Lab. No.1 Semi Anechoic Chamber Date : 2011/01/10 Company : MURATEC AUTOMATION,.LTD Report No. : 31EE0097-HO Kind of EUT : MCOM Power : AC 120V / 60Hz Model No. : MCOM4 Temp./ Humi. : 24deg. C / 31% Serial No. : 001 Engineer : Tomotaka Sasagawa Mode / Remarks : Continuous Operation mode LIMIT : FCC15.209(a) 10m, 9-90kHz:PK, 110-490kHz:PK, other:QP FCC15.209(a) 10m, 9-90kHz:AV, 110-490kHz:AV, other:QP CHART: WITH FACTOR , ANT TYPE: LOOP Except for the data below : adequate margin data below the limits. CALCULATION : RESULT = READING + ANT FACTOR + LOSS( CABLE + ATTEN.) - GAIN(AMP.) Frequency[Hz] [dBuV/m]<< QP/AV/PEAK DATA >> 90 deg:C 45 deg:B 0 deg:A 30M.01M.02M.03M.05M.07M.1M.2M.3M.5M.7M1M2M3M5M7M10M20M 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Freq.Reading DET Ant.FacLossGainResultLimitMarginAntenna Table Comment Freq.Reading DET Ant.FacLossGainResultLimitMarginAntenna Table Comment [MHz][dBuV] DET [dB/m][dB][dB][dBuV/m][dBuV/m][dB][deg] [deg] Comment 0.3532569.1PEAK19.96.132.163.095.632.60A269 0.3532564.2PEAK19.96.132.158.195.637.545B64 0.3532560.2PEAK19.96.132.154.195.641.590C188 0.3532563.5PEAK19.96.132.157.495.638.2135A124 0.3532559.2PEAK19.96.132.153.195.642.5180A245 0.3532561.6AV19.96.132.155.575.620.10A269 0.3532568.6QP19.96.132.162.595.633.10A269 0.3532549.2PEAK19.96.132.143.195.652.50A0HOR 0.7065032.5QP19.96.232.126.549.623.10A0 1.0597545.8QP19.96.232.039.946.16.20A234 1.4130032.3QP19.96.332.026.543.617.10A0 1.7662537.5QP19.96.332.031.748.616.90A221 2.1195032.1QP19.96.332.026.348.622.30A0 2.4727531.9QP19.96.432.026.248.622.40A0 2.8260032.1QP19.96.432.026.448.622.20A0 3.1792532.0QP20.06.532.026.548.622.10A0 3.5325031.5QP20.06.532.125.948.622.70A0 *The test result is rounded off to one or two decimal places, so some differences might be observed. Test report No. : 31EE0097-HO-01-B Page : 15 of 19 Issued date : March 4, 2011 FCC ID : ZBQVEHICLEMCOM UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 Radiated Emission below 30MHz (Spurious Emission) DATA OF RADIATED EMISSION TEST UL Japan, Inc. Head Office EMC Lab. No.1 Semi Anechoic Chamber Date : 2011/01/10 Company : MURATEC AUTOMATION,.LTD Report No. : 31EE0097-HO Kind of EUT : MCOM Power : AC 120V / 60Hz Model No. : MCOM4 Temp./ Humi. : 24deg. C / 31% Serial No. : 001 Engineer : Tomotaka Sasagawa Mode / Remarks : Continuous Operation mode LIMIT : FCC15.209(a) 10m, 9-90kHz:PK, 110-490kHz:PK, other:QP FCC15.209(a) 10m, 9-90kHz:AV, 110-490kHz:AV, other:QP CHART: WITH FACTOR , ANT TYPE: LOOP Except for the data below : adequate margin data below the limits. CALCULATION : RESULT = READING + ANT FACTOR + LOSS( CABLE + ATTEN.) - GAIN(AMP.) Frequency[Hz] [dBuV/m]<< QP DATA >> 90 deg:C 45 deg:B 0 deg:A 30M.01M.02M.03M.05M.07M.1M.2M.3M.5M.7M1M2M3M5M7M10M20M 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Freq.Reading DET Ant.FacLossGainResultLimitMarginAntenna Table Comment Freq.Reading DET Ant.FacLossGainResultLimitMarginAntenna Ta…

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Test report No. : 31EE0097-HO-01-B Page : 12 of 19 Issued date : March 4, 2011 FCC ID : ZBQVEHICLEMCOM UL Japan, Inc. Head Office EMC Lab. 4383-326 Asama-cho, Ise-shi, Mie-ken 516-0021 JAPAN Telephone : +81 596 24 8116 Facsimile : +81 596 24 8124 APPENDIX 1: Photographs of test setup Radiated Emission Photo 1 Photo 2