ZOC-IMI670A01Wireless Vibration Sensor

Page 1 of 14 Echo ® Wireless Vibration Sensor Installation and Operation Manual Page 2 of 14 Table of Contents Introduction......................................................................................................................... 4 Proper Handling .................................................................................................................. 4 The Magnet Switch and LED Status Indicator ................................................................... 4 LED Status Messages.................................................................................................... 5 Programming the Echo ® Wireless Sensor........................................................................... 6 Attaching the Programming Cable............................................................................. 6 Connecting to the Sensor with the Echo ® Data Server Software............................. 6 Reading the Current Programmed Parameters......................................................... 8 Explanation of Echo ® Wireless Sensor Parameters...................................................9 Saving Changes to the Echo ® Sensor.......................................................................... 9 Updating the Database to Match Sensor Programming......................................... 10 The RV (Raw Vibration) Option ...................................................................................... 11 Mounting........................................................................................................................... 13 Outline Drawing.......................................................................................................... 13 Spot Face Tool............................................................................................................. 13 Replacing the Battery Pack ............................................................................................... 14 Page 3 of 14 FCC NOTICE FCC ID: ZOC-IMI670A01 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. INDUSTRY CANADA (IC) NOTICE IC: 9732A-IMI670A01 Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Page 4 of 14 Introduction The Echo ® Wireless Vibration Sensor is a one-way wireless transmitter used for the condition monitoring of plant equipment. The sensor, when activated by a magnet, will “wake up” at determined intervals (8 hours by default) to measure and transmit vibration levels. An Echo ® Receiver connected to a computer with the Echo ® Data Server software installed is required to receive and collect transmissions. For information on the setup and installation of the Echo ® Receiver and Echo ® Data Server, please consult the Echo ® Receiver System Manual. Proper Handling Proper handling of the Echo ® Wireless Vibration Sensor is critical to preventing damage. The following should be avoided: • Dropping the unit. • Hitting the unit against hard surfaces. • “Slapping” the unit when mounting with a strong magnet. • Submersing or spraying the units with fluids of any kind. • Touching the electronic components under the cap. • Using excessive torque when mounting the unit. • Forcing a stud without ¼-28 UNF threads into the base. • Twisting the isolated base and housing of transmitter. • Exposing the unit to temperatures above 170° F. • Exposing the cap to any reactive chemicals. The sensor cap is easily cross threaded. To avoid cross threading the sensor cap, turn the cap counter-clockwise until a click is heard. When a click is heard, begin turning the cap clockwise slowly and carefully. If the cap does not easily thread on do not force it. Caution Page 5 of 14 The Magnet Switch and LED Status Indicator The Echo ® Wireless Vibration Sensor is activated by a magnet switch located on the side of the housing. The exact location of the magnet is etched on the sensor housing. If a fairly strong magnet is held near the location of the magnet switch, the blue LED light will begin blinking quickly. If the sensor was previously deactivated it will become active and immediately take its first measurement. If the sensor was previously active it will deactivate and no longer take measurements. The blue LED light allows the user to quickly. LED Status Messages Blue LED Message Current Sensor Status Fast continuous blinking Magnet switch is currently being activated. 4 second intermittent blink Sensor is turned on and waiting for the next transmission. 8 second intermittent blink Sensor is turned off and will not make measurements. Dim illuminated LED Sensor is currently measuring vibration levels. Bright illuminated LED Sensor is currently transmitting information to receiver. Page 6 of 14 Programming the Echo ® Wireless Sensor The Echo ® Wireless Vibration Sensor can be programmed…

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Echo ® Wire le ss Vib rationSy st em A simple,affordable,effectivewirelessvibr ationsystem vis it us onlineat ww w.im i-sensors. com Toll-Free in USA800-959-4464716- 684-0003 IMI Se nsor s - A PCB Piez otr onicsDi visi on Whyus e valuablemanpower to col lec t vibration dataon healthymachi nes ? Why sett le for measurements onc e a month whenyou can havethemmul tiple times da ily? Why have people ve ntureint o un safeare as tocollectro uti ne mea su re me nts?Ech o®Wirel ess VibrationSensors can saf ely “l ook ” at the mac hine’ s health sev eraltimesper day and prov ide imm ediatenotificat ion when warningor critic al lev els are reac hed. Thi s freesup technical experts, like cer tif ied vibration analysts , for highervaluetas ks suc h as faultanalysis. Tra nsmit s ve ry long distances Ba tte rie s las t up to 10 ye ars Eli minates exp ensiv e ca ble ru ns Re quir es no re pea te rs, netw orks,or me sh Ru n st and alon e or wit h junct io n bo x St ore s da ta in ODB C fo rma t Ea sily inst al le d 4 visit us onlineat ww w.im i-s ensors.c om Toll-Free in USA 800- 959-4464716- 684-0003 The Ec ho®Wir eles s VibrationSensor is a st and alone,batt ery powered, industrial vibrat ion sens or . At the def ault set ting of threemeas ur em ent s per day (us er programmable)bat ter y lif e appr oac hes 10 year s. A RawVibr ation(RV) out put ver sion inc ludes an integral connector that can be us ed with an opt ion al cab le and a sta nda rd vi bra ti on data collectorfor faultanalysis. The sens or can be programmed via RS-232to set the trans mis si on (collection)intervaland a Res idualVibration Lev el (RVL ) if des ired.Ec ho®has an LED that pr ovide s visu al feedbackon the st atusof the sensor, inc luding:on, off,measuri ng, transmitting,or changingstates.The sensorhas an embeddedmagneticsw itc h and can be activatedor deactivated by holdinga st rongmagnetnex t to the sensor.Uponact ivat ion, the sensormakesand tr ansmitsa set of measurements . Model 670A01 Wir elessVibration Sensor Pl ac eholderBul let Poi nt On e Pl ac eholderBul let Poi nt Tw o Pl ac eholderBul let Poi nt Th re e Ec ho ® Wi re le ss Vib rat ion Syst em The Echo®WirelessVibrationSensorand the Ec hoPlus®Wireless Junc tion Box make the set of overallvibration measurements,listedbelow, that are sureto prov ide earlywarningof mos t common machinefaults.In additionto thesemeasurements,Echo®providesaccurate bat tery stat us. Using a userpr ogrammablevibration threshold, Echo®can detectif the machineis not running,and if not , skip a meas urement to cons ervebattery power.It also has an optionalRawVibrationOutput(requiresoptionalModel 070A86cable)for use wit h a port able dat a collector. Intro duct ion RMS Ve loc ity - for “b ala nc e-of-pla nt” fau lts such as unba lanc e, mis alig nmen t, and flow prob lems RMS Acc ele rat io n - for high er fre quen cy fa ul ts and highfrequ ency ene rgy (HF E) suc h as hig h sp eed gea r me sh , br oken rot or ba rs , and lo ss of bearinglubricatio n True PeakAcc ele rat io n - for bea ring , ge ar , and imp ul sive fau lts , inc luding lo osen ess Cres t Fa ct or – for fa ult sev erityind ic atio n 5 visit us onlineat www.imi- sens ors .com Toll-Free in USA 800- 959-4464716- 684-0003 EchoWir elessVib rat ion Sy stem LI FETIM E WARRANT Y Pr oducts Guaranteed fo r Life& Mor e! Model 673A 01 Wireless Rec iever Pl ace hol der Bul let Po in t On e Pl ace hol der Bul let Po in t Two Pl ace hol der Bul let Po in t Thre e TheEchoPlus® Wir elessJunc tionBoxis an 8- channel ju ncti on bo x tha t insta ntly convert s in sta ll ed ind ustria l sensors to wireless oper at ion. Thisinc rediblyec onomical dev ice periodically powers eachsens or, mak es the sam e set of over all measurements as Ec ho® , and tr ans mitsthem wirelessly. The def ault trans mis sion inter val is 8-hours but is use r pr ogr am mable. Addi ti onally, it operatesas a standardjunct ion box allowingfull dat a collec tion wit h a port abledat a collector at the box. It can be poweredus ing eit her standard 24 VD C or any bat tery bet ween6 and 14 VDC.The unit can be usedby itselfor in conjunction wit h an ex is ting junc tion box by simplyjumpingwires bet weenthem. Model 627A 01 Wireless Vibr ationSensor Pl ace hol der Bul let Po in t On e Pl ace hol der Bul let Po in t Two Pl ace hol der Bul let Po in t Thre e TheEcho®Wir elessVibr ationSensor andthe EchoPlus®Wireless JunctionBox make the set of overallvi brat ion measurements, lis ted below,that are sure to pr ovideearlywar ning of mos t com mon ma chi nefa ult s.In addi ti on to these measurements, Echo®prov idesac cur ate bat ter y sta tus. Usi ng a user prog rammable vi brati on threshold, Echo®can detect if the mac hineis not ru nni ng , an d if not, skipa me asu re ment to conservebat ter y power. It als o has an optional RawVibrat ion Out put (requiresopt ionalModel 070A86cable)for usewitha por tabledat a collector. 6 visit us onlineat ww w.im i-s ensors.c om Toll-Free in USA 800- 959-4464716- 684-0003 Directpoi nt to poi nt transmission typi cal di st ance= 1 mile Ec ho ® Sy st em Di agram Monitor ed Machinery Ec ho ® Wireless Vibr ationSensor s Echo ® Wir eles s Re cie ver Ec ho ® Wir elessVibration Sensor & EchoPlusWireless Junc tion Box Ec hoPlus ® Wireless Junc tion Box Tr adit ional, Wired Sensor Echo ® Wireless Sensor Additional AntennaOption EchoPlus® requires 24 VDC pow er or 6-14 VDC bat tery pow er EchoPlus®requires 24 VDC pow er or 6-14 VD C batt ery pow er DH CP or stat ic IP addressing for reci evers Datacollectorconnectsdirectly to wirelessvi brat ion sensoror wirelessjunction box Echo ® Wi rel ess Re cie ver 7 visit us onlineat www.imi- sens ors .com Toll-Free in USA 800- 959-4464716- 684-0003 EchoWir elessVib rat ion Sy stem LI FETIM E WARRANT Y Pr oducts Guaranteed fo r Life& Mor e! PC’sRunningWi nXPor Win7& Echo™Data Se rv er SW Rob ust data pre se ntatio n SW includingPlots , repor ts , alarms, and st atus Rem ote Ac ces s to SQL Dat aba…

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epee A PCB GROUP COMPANY ,NC Letter of Agency I appoint Intertek Testing Services NA Inc. to act on our behalf in front of the Federal Communications Commission with respect to all matters relating to certification of equipment under the FCC rules until further notice. I further certify that no party (as defined in 1.2002 of CFR 47, 1995) to this application, including myself, is subject to denial of federal benefits, that includes FCC benefits, pursuant to Section 5301 of the Anti-Drug Abuse Act of 1988,21 U.S.C.,853A. Equipment: RV670A01 Echo@ Wireless Vibration Sensor with Raw Vibration (RV) Output 672AO 1 EchoPlus@ Wireless Junction Box 673A01 Echo@ Receiver Dated this '''''~ day of Ju ly ,2011 (fM.~ Joseph M Marris Signature Name Secretary and General Counsel Title PCB Piezotronics, Inc. Company 716-684-0002 x2276 Telephone PCB PIEZOTRONICS. INC. - CORPORATE HEADQUARTERS 3425 Walden Avenue, Depew, New York 14043-2495 USA Phone: 716-684-0001 Fax: 716-684-0987 E-mail: [email protected] www.pcb.com ISO 9001 CERTIFIED A2LA Accredited to ISO 17025 AS9100 CERTIFIED

epCB A PCB GROUP COMPANY INt, July 14, 2011 Attention: Application Examiner Re: Request for confidentiality Applicant: PCB Piezotronics, Inc. FCC ID: ZOC-IMI670AOl To whom it may concern: Permanent Confidentiality Request is hereby submitted by PCB Piezotronics, Inc. to withhold permanently from public review certain portions of the application for equipment certification for the referenced FCC identifiers. This request for confidentiality is made pursuant to 47 CFR 0.457(d) and 0.459 of the FCC Rules. In particular, the following sections of the application are to be kept permanently confidential: . Schematics . Detailed Block diagrams . Detailed Operational/Functional Description . Internal photos . Note: The circuit boardsin the unit are covered in epoxy. Rationale for request for confidentiality: PCB Piezotronics, Inc. has invested considerable time, materials and expense in research and development to produce the referenced product. The materials and information listed above constitute confidential trade secrets of PCB Piezotronics, Inc. pursuant to 47 CFR 0.457(d) of the FCC Rules. These trade secrets are not generally available to the public and we ask that they continue to be withheld from public inspection. We also ask that the internal photos identified above be held confidential as they are enclosed in epoxy. The circuit boards would be destroyed if this epoxy was removed and PCB Piezotronics, Inc. considers these internal photos to be confidential trade secrets. Disclosure of the permanently confidential portions of this application to the general public, including our competitors, would not only give our competitors significant competitive advantages in developing similar products, but would also disclose successful implementation of unpublished, leading-edge technology developed by PCB Piezotronics, Inc. Sincerely, Joseph Marris Q:~~t::l PCB Piezotronics, Inc. PCB PIEZOTRONICS, INC. - CORPORATE HEADQUARTERS 3425 Walden Avenue, Depew, New York 14043-2495 USA Phone: 715-684-0001 Fax: 716-684-0987 E-mail: [email protected] www.pcb.com ISO 9001 CERTIFIED A2LA Accredited to ISO 17025 AS9100 CERTIFIED

7/28/2011 The following shows the FCC and IC product labeling (etching) for Model 670A01 Echo ® Wireless Vibration Sensor. The remainder of the FCC and IC statements will be in the manual as there is not enough room on the sensor itself to etch the entire statements. Front Side Label IMI logo Model: 670A01 FCC ID: ZOC-IMI670A01 IC: 9732A-IMI670A01 Back Side Label Echo ® Wireless Vibration Sensor Logo ID: xxxxx SN: yyyyy Magnetic Switch with symbol Front Side Label Here Back Side Label Here

7/28/2011 The following shows the FCC and IC product labeling (etching) for Model RV670A01 Echo ® Wireless Vibration Sensor with RV Output. The remainder of the FCC and IC statements will be in the manual as there is not enough room on the sensor itself to etch the entire statements. Front Side Label IMI logo Model: RV670A01 FCC ID: ZOC-IMI670A01 IC: 9732A-IMI670A01 Back Side Label Echo ® Wireless Vibration Sensor Logo ID: xxxxx SN: yyyyy Magnetic Switch with symbol Front Side Label Here Back Side Label Here

FCC / IC Product Label for Model 670A01 and RV670A01 The following information must be on the Sensor. Since the sensor is not large enough to have the rest of the full FCC or IC statement on it, that text is included appear in the User Manual. PCB Piezotronics, Inc. but we can add IMI Sensors or the IMI logo too Model Number FCC ID Number (below) IC Number (below) FCC ID: ZOC-IMI672A01 IC: 9732A-IMI670A01

This report is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this report. Only the Client is authorized to permit copying or distribution of this report and then only in its entirety. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in writing by Intertek. The observations and test results in this report are relevant only to the sample tested. This report by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program. Emissions Report for PCB Piezotronics Inc on the RV670A01 Echo ® Page 1 of 19 EMISSIONS TEST REPORT Report Number: 100415616BOX-001a Project Number: G100415616 Report Issue Date: 05/31/2011 Product Designation: RV670A01 Echo ® Wireless Vibration Sensor with Raw Vibration (RV) Output Standards: Industry Canada RSS-210 Issue 8 December 2010, “Licence-exempt Radio Apparatus (All Frequency Bands): Category I Equipment” Industry Canada RSS-Gen Issue 3 December 2010 “General Requirements and Information for the Certification of Radio Apparatus” ICES-003: Issue 4 (2004), “Technical requirements relative to the radiated and conducted radio noise emissions from digital apparatus” CFR47 “Telecommunications” FCC Part 15 Subpart C:2010 “Intentional Radiators” 15.249 “Operation within the bands 902-928 MHz, 2400-2483.5 MHz, 5725-5875 MHZ, and 24.0-24.25 GHz” Tested by: Client: Intertek Testing Services NA, Inc. 70 Codman Hill Road Boxborough, MA 01719 PCB Piezotronics Inc 3425 Walden Avenue Depew, NY 14043 Report prepared by Report reviewed by Vathana F. Ven/Senior Project Engineer Michael F. Murphy/EMC Staff Engineer Intertek Report Number: 100415616BOX-001a Issued: 05/31/2011 Emissions Report for PCB Piezotronics Inc on the RV670A01 Echo ® Page 2 of 19 1 Introduction and Conclusion The tests indicated in section 2.0 were performed on the product constructed as described in section 3.0. The remaining test sections are the verbatim text from the actual data sheets used during the investigation. These test sections include the test name, the specified test Method, a list of the actual Test Equipment Used, documentation Photos, Results and raw Data. No additions, deviations, or exclusions have been made from the standard(s) unless specifically noted. Based on the results of our investigation, we have concluded the product tested complies with the requirements of the standard(s) indicated. The results obtained in this test report pertain only to the item(s) tested. 2 Test Summary Section Test full name Result 3 Client Information 4 Description of Equipment Under Test 5 System Setup and Method 6 Fundamental Field Strength (IC RSS-210 A2.9(a), FCC §15.249(a),(e)) Pass 7 Transmitter Occupied Bandwidth (IC RSS-Gen Section 4.6, FCC 15.215) Pass 8 Transmitter Radiated Spurious Emissions (IC RSS-210 A2.9; IC RSS-Gen Section 4.9, 4.10, 6.0, FCC §15.209, 15.249(a),(d)) Pass 9 AC Mains Conducted Emissions (IC RSS-Gen Section 7.2.4, FCC §15.207) N/A* 10 Revision History * - EUT is battery powered Intertek Report Number: 100415616BOX-001a Issued: 05/31/2011 Emissions Report for PCB Piezotronics Inc on the RV670A01 Echo ® Page 3 of 19 3 Client Information This EUT was tested at the request of: Company: PCB Piezotronics Inc 3425 Walden Avenue Depew, NY 14043 Contact: Dave Corelli Telephone: (716) 684-0002 EXT. 2294 Fax: (716) 684-0978 Email: [email protected] 4 Description of Equipment Under Test Equipment Under Test Description Manufacturer Model Number Serial Number RV670A01 Echo ® Wireless Vibration Sensor with Raw Vibration (RV) Output PCB Piezotronics Inc RV670A01 Echo ® 150 Receive Date: 05/24 and 05/31/2010 Received Condition: Good Type: Production Description of Equipment Under Test (provided by client) The EUT is a Echo Vibration Sensor. Equipment Under Test Power Configuration Rated Voltage Rated Current Rated Frequency (Hz) Number of Phases 3.0V N/L N/A (DC) N/A Operating modes of the EUT: No. Descriptions of EUT Exercising 1 The EUT was activated from a fresh battery throughout testing. Testing was performed with the 916 MHz transmitter set to normal burst lengths but configured to transmit the burst repetitively to aid in testing. The EUT was also tested in idle mode. 2 Intertek Report Number: 100415616BOX-001a Issued: 05/31/2011 Emissions Report for PCB Piezotronics Inc on the RV670A01 Echo ® Page 4 of 19 5 System Setup and Method Cables ID Description Length (m) Shielding Ferrites Termination None Support Equipment Description Manufacturer Model Number Serial Number None 5.1 Method: Configuration as required by RSS-Gen Issue 3 December 2010 and ANSI C63.4:2003. 5.2 EUT Block Diagram: Turntable EUT Intertek Report Number: 100415616BOX-001a Issued: 05/31/2011 Emissions Report for PCB Piezotronics Inc on the RV670A01 Echo ® Page 5 of 19 6 Fundamental Field Strength 6.1 Method Tests are performed in accordance with IC RSS-210 A2.9(a), FCC §15.249(a),(e). TEST SITE: 10m ALSE The 10m ALSE is 13m (Length) x 21m (Depth) x 10m (Height) with the effective size in terms of space from the tips of the absorber is 12m (Length) x 20m (Depth) x 8.5m (Height). This chamber achieves broadband performance using a unique arrangement of hybrid and ferrite tile absorber. This chamber has a built in 3m diameter turntable (Embedded type). The metal structure of the table makes electrical connection around the entire circumference of the turntable to the ground plane with a metal brush type connection. The turntable is located on one end of the chamber and the antennas are mounted 3 and 10 meters away at the other end of the chamber on …

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Intertek Report Number: 100415616BOX-001aIssued: 05/31/2011 Emissions Report for PCB Piezotronics Inc on the RV670A01 Echo ® Page 6 of 19 6.4 Setup Photographs: