BBD3-60RF Power Amplifier

USER’S MANUAL MOBILE HIGH BAND VHF RF POWER AMPLIFIER SERIES PA3-1XC 3370 N SAN FERNANDO ROAD, #206 LOS ANGELES, CA 90065 TEL: (323) 256-3000 FAX: (323) 254-321 E-Mail: [email protected] Web site: www.tplcom.com TABLE OF CONTENTS I. PRODUCT DESCRIPTION II. GENERAL SPECIFICATION III. OPTIONS IV. CAUTION V. OPERATING PRECAUTIONS VI. INSTALLATION VII. WARRANTY VIII. SERVICE I. PRODUCT DESCRIPTION The PA3-1XC model is a VHF RF power amplifier series intended for use in the mobile applications. This amplifier can deliver RF power from 15 to 60 W when driven with 1 to 10 W (model dependant) and it will cover the frequency range from 136 - 174 MHz. The mobile amplifier is designed to be installed in the interior of a car or in the trunk. The amplifier’s dimensions are: 9.5”L x 3.0”H x 4.5” W (see figure 1) and the weight is 4 lbs. Figure 1. Dimension (D package). II. GENERAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS @ V DD = 13.8 VDC Nom., T A = +25° C Parameter Symbol Min. Typ. Max. Unit Condition Frequency Range BW 136 174 MHz Operating bandwidth within range OBW 38 MHz Input Power P IN 1 10 Watt Model dependant Output Power P OUT 15 60 70 Watt See Note 1 Output Flatness ΔP OUT ±0.5 dB Gain G 12 dB Duty Cycle D 40 % per EIA/TIA-603-C Harmonic Emissions Har -67 -62 dBc P OUT = 60 W Spurious Emissions Spur -78 -72 dBc P OUT = 60 W Operating Voltage V DD 11 13.8 15 Volt Supply Current I DD 8 10 Amp P OUT = 60 W Input VSWR S11 1.3:1 2:1 VSWR Operating Mode Mode FM/CW Emission Designators ED F1E, F1D, F1W, F3E, F2D, F7W, FXD, FXE Input / Output Impedance Z IN / Z OUT 50 Ω Receive Path Insertion Loss IL 0.5 1 dB SSR Attack Time t ATK 100 250 μS ENVIRONMENTAL CHARACTERISTICS Parameter Symbol Min. Typ. Max. Unit Condition Operating Temperature T O -20 +50 °C Storage Temperature T S -40 +85 °C Operating Humidity H O 0 85 % relative, non-condensing Storage Humidity H S 0 95 % relative, non-condensing MECHANICAL PROPERTIES Parameter Value Units Limits Condition Dimensions 9.5 L x 3.0 H x 4.5 W inch max Weight 4 lb max RF Connectors, In/Out UHF (SO-239) Type N optional DC Connector Cinch 4-pin male Cooling Convection NOTES: 1. The rated output power of this amplifier is for single carrier operation. For situations when multiple carrier signals are present, the rating would have to be reduced by 3.5 dB, especially when the output signal is re- radiated and can cause interference to adjacent band users. This power reduction is to be by means of input power or gain reduction and not by an attenuator at the output of the device. OPERATING VOLTAGE: Nominal DC operating voltage is 13.8VDC and the specifications are given at this voltage, as measured at the DC input connector. Reduced DC input voltage will result in lower output power and efficiency. EIA DUTY CYCLE: NOTE: Use of TPL Mobile Amplifiers above the recommended duty cycle or in repeater applications is not recommended and voids the warranty. CONFIGURATION: All mobile amplifiers are supplied with Solid State Carrier Operated Relay (SSR). III. OPTIONS TPL Communications’ VHF Mobile Power Amplifiers are available with several options: input, output, frequency ranges and configurations, special logos, etc., when specified at the time of order. We work closely with you, our customer, to develop products that are in complete compliance with your needs and specifications. IV. CAUTION Inspect the amplifier thoroughly upon receipt for visible damage. If any is noticed, please call TPL Communications at 800 HI POWER to request an RMA (Return Material Authorization) number. If purchase trough a dealer or distributor, ask them to also follow this procedure for best results. EXPENSIVE COMPONENTS MAY BE DESTROYED IF THE AMPLIFIER IS TURNED ON IN A DAMAGE CONDICTION. FCC CERTIFICATION TPL Communications commercial amplifiers are FCC and IC certified for the use in Land and Marine mobile/fixed services. The technician installing this amplifier must hold a General Radio Telephone permit and be familiar with the pertinent FCC and IC rules and regulations. Harmonics, and other spurious, signals from this amplifier are attenuated according to or beyond FCC and IC requirements. For further details consult the appropriate publications. V. OPERATING PRECAUTIONS CAUTION: This amplifier produces RF voltages that can cause painful and dangerous burns. Use caution! Connect and disconnect all RF connections with the drive power and DC power off. DRIVE POWER: RF power transistors, although quite rugged in most respects, are easily damage by overdrive. Be careful not to overdrive the amplifier even momentarily (before applying any drive signal please check table I for details). Higher-than-rated drive power may destroy the transistors and VOID ANY WARRANTY. SUPPLY VOLTAGE: The maximum operating voltage is 15VDC. When using the DC power supply make sure that it is not adjusted above 15 volts. If it is possible for the voltage to go above 15 Volts for any reason, including failure of the power supply, install a “crowbar” circuit to prevent damage to the amplifier in the event of excess voltage. CASE TEMPERATURE High power can mean high temperatures. Mount the amplifier where air can freely circulate over it and where clothing, blankets, etc. will not accidentally be placed over it. Keep duty cycle below limits. TERMINATIONS The efficiency of this amplifier will degrade if it is operated into anything but a 50 Ω load. Lowered efficiency may mean any or all of the following: lower power output, increased current drain, higher operating temperature, and reduced life time. EXPOSURE TO RADIO FREQUENCY ENERGY National and International Standards and Guidelines Your two-way radio, which generates and radiates radio frequency (RF) electromagnetic energy (EME), is designed to comply with the following national and international standards and guidelines regarding exposure of human beings to radio frequency electromagnetic energy: Federal Communications Commission Report and Order NO. FCC 96-32…

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FCC Authorization 09/27/2012 FEDERAL COMMUNICATIONS COMMISSIONS Authorization and Evaluation Division 7435 Oakland Mills Road Columbia, MD 21046 Subject: Agent Authorization To whom it may concern: We TPL Communications, Inc , the undersigned, Hereby authorizes Bay Area Compliance Laboratory Corporation to act on its behalf in all matters relating to application for Equipment authorization, including the signing of all documents relating to these matters. All acts carried out by Bay Area Compliance Laboratory Corporation on our behalf shall have the same effect as our own action. We, the undersigned, hereby certify that we are not subject to a denial of federal benefits, that includes FCC benefits, pursuant to Section 5301 of the Anti-Drug Abuse Act of 1988, 21 U.S.C. 853(a). This authorization is valid until further written notice from the applicant. Sincerely Yours, Lenny Uchenik Vice-President, Engineering TPL Communications, Inc  3370 San Fernando Rd. #206 Los Angeles, CA 90065 (323) 256-3000 ext 109  (323) 254-3210  [email protected] 3370 San Fernando Road, #206 / Los Angeles, CA 90065-1437 / USA 323.256.3000 / 800.447.6937 / 800 HI POWER / FAX 323.254.3210

FCC Confidential Authorization 09/27/2012 FEDERAL COMMUNICATIONS COMMISSIONS Authorization and Evaluation Division 7435 Oakland Mills Road Columbia, MD 21046 Subject: Confidentiality Request regarding application for certification of FCC ID: BBD3-60 In accordance with Sections 0.457 and 0.459 of the Commission’s Rules, TPL Communications, Inc, hereby requests long-term confidential treatment of information accompanying this application as outlined below: • Parts List • Schematics • Operation Description The above materials contain proprietary and confidential information not customarily released to the public. The public disclosure of these materials provides unjustified benefits to its competitors in the market. Sincerely, Lenny Uchenik Vice-President, Engineering TPL Communications, Inc  3370 San Fernando Rd. #206 Los Angeles, CA 90065 (323) 256-3000 ext 109  (323) 254-3210  [email protected] 3370 San Fernando Road, #206 / Los Angeles, CA 90065-1437 / USA 323.256.3000 / 800.447.6937 / 800 HI POWER / FAX 323.254.3210

09/28/2012 FEDERAL COMMUNICATIONS COMMISSIONS Authorization and Evaluation Division 7435 Oakland Mills Road Columbia, MD 21046 Company name: TPL Communications, Inc. FCC ID: BBD3-60 Frequency: 136-174 MHz Subject: Justification for expending the frequency range To whom it may concern: The applicant hereby requests to have the frequency range 136-174 MHz appear on the FCC Grant of Equipment Authorization for a part 90 certification for TPL COMMUNICATIONS, INC. Local, State and Federal organizations, government bodies and their various departments, user organizations and the military may use this device in the extended frequency range. This device will also be sold in non-US markets where use of the extended frequencies may be authorized. The applicant also requests that the grant note “EF” be included on the Grant of Equipment Authorization for TPL COMMUNICATIONS, INC., to indicate Extended Frequencies. The applicant will notify the end users in the US that: 1. The device is to be used only for the frequencies allowed by the user’s radio station authorization. 2. It is a violation of FCC rules if the device operates on unauthorized frequencies 3. This device uses extended frequencies and may contain functions that are not operational in US Territories, except as noted in the filing. Sincerely Yours, Lenny Uchenik Vice-President, Engineering TPL Communications, Inc  3370 San Fernando Rd. #206 Los Angeles, CA 90065 (323) 256-3000 ext 109  (323) 254-3210  [email protected] 3370 San Fernando Road, #206 / Los Angeles, CA 90065-1437 / USA 323.256.3000 / 800.447.6937 / 800 HI POWER / FAX 323.254.3210

TPL Communications, Inc. FCC ID: BBD3-60 Report Number: R12091326-90 Page 57 of 61 FCC Part 90 Test Report 11 EXHIBIT C - EUT PHOTOGRAPHS 11.1 EUT Top View 11.2 EUT - Bottom View TPL Communications, Inc. FCC ID: BBD3-60 Report Number: R12091326-90 Page 58 of 61 FCC Part 90 Test Report 11.3 EUT – Side View 1 11.4 EUT – Side View 2 TPL Communications, Inc. FCC ID: BBD3-60 Report Number: R12091326-90 Page 59 of 61 FCC Part 90 Test Report 11.5 EUT – Front View 11.6 EUT – Rear View

TPL Communications, Inc. FCC ID: BBD3-60 Report Number: R12091326-90 Page 54 of 61 FCC Part 90 Test Report 9 EXHIBIT A - FCC ID LABELING AND WARNING STATEMENT 9.1 FCC ID Label Requirement FCC §2.925 Identification of equipment (a) Each equipment covered in an application for equipment authorization shall bear a nameplate or label listing the following: (1) FCC Identifier consisting of the two elements in the exact order specified in §2.926. The FCC Identifier shall be preceded by the term FCC ID in capital letters on a single line, and shall be of a type size large enough to be legible without the aid of magnification. Example: FCC ID: XXX123 Where: XXX—Grantee Code, 123—Equipment Product Code 9.2 FCC ID Label Contents and Location FCC ID: XXX-XXXXXX

TPL Communications, Inc. FCC ID: BBD3-60 Report Number: R12091326-90 Page 60 of 61 FCC Part 90 Test Report 11.7 EUT – Open Case View 11.8 EUT – PCB Component View TPL Communications, Inc. FCC ID: BBD3-60 Report Number: R12091326-90 Page 61 of 61 FCC Part 90 Test Report 11.9 EUT – PCB Solder View ***** END OF REPORT *****

1: SCHEMATIC DIAGRAM, PA3-1XC W/RD70HUF2, Production Release 2: 102943 Revision: G 3: 4: T P L COMMUNICATIONS 5: LOS ANGELES, CALIFORNIA 90065 6: 7: Bill Of Materials PA3-1XC November 16,2011 14:30:08 Page1 8: Revised: May 3, 2012 9: 10: Item Qty Reference Part Value 11: _______________________________________________________________________ 12: 1 1 ATT1 TBD 13: 2 1 C5 1nF (1812) 14: 3 1 C6 .1uF (1812) 15: 4 6 C3,C41,C43,C47,C48,C49 1nF (1206) 16: 5 7 C1,C2,C4,C27,C44,C45,C51 .1uF (1206) 17: 6 1 C7 1uFx25V TANT 18: 7 1 C8 33uFx20V TANT 19: 8 4 C9,C14,C18,C23 270pF ATC 20: 9 4 C10,C13,C33,C34 24pF ATC 21: 10 2 C11,C24 200pF ATC 22: 11 1 C12 56pF ATC 23: 12 6 C15,C17,C29,C30,C31,C36 1000pF ATC 24: 13 1 C16 470pF ATC 25: 14 1 C19 68pF ATC 26: 15 2 C20,C22 2.5-10pF JOHANSON 27: 16 1 C21 150pF ATC 28: 17 29: 18 1 C25 82pF ATC 30: 19 2 C26,C28 1000pF (1206) 31: 20 2 C32,C35 16pF ATC 32: 21 2 C37,C40 15pF Mini CDE 33: 22 2 C38,C39 33pF Mini CDE 34: 23 2 C42,C52 100pF (1206) 35: 24 1 C46 20pF (1206) 36: 25 1 C50 10uFx25V TANT 37: 26 1 D1 ESD5B5.0ST1G 38: 27 1 D2 1.5SMC18AT3G 39: 28 4 D3,D4,D5,D6 MA4P1250 40: 29 2 D7,D8 MMSD301LT1 41: 30 1 D9 APTL3216CGCK 42: 31 3 FIL1,FIL2,FIL3 NFL21SP106X1C3D 43: 32 1 F1 15A. 44: 33 4 L1,L6,L9,L10 1.0uH PM1812-1R0J 45: 34 1 L2 5T 0.15" ID 46: 35 1 L3 5T 0.25" ID 47: 36 1 L4 18.5nH Coilcraft 48: 37 1 L5 7.15nH Coilcraft 49: 38 1 L7 1/2T 50: 39 1 L8 2T 51: 40 3 L11,L12,L13 3T 52: 41 3 L14,L15,L16 4T 53: 42 1 Q1 RD70HUF2 54: 43 1 Q3 BCP53 (SOT-223) 55: 44 1 R34 0 Ohm (1206) 56: 45 2 R1,R6 2.2k (1206) 57: 46 2 R2,R3 2.2 (1206) 58: 47 2 R4,R5 100 X 1W (1812) 59: 48 1 R16 1.0k (1206) 60: 49 1 R8 1M (1206) 61: 50 1 R9 390k (1206) 62: 51 2 R10,R20 10k (1206) 63: 52 1 R11 470 (1206) 64: 53 3 R12,R13,R14 100k (1206) 65: 54 1 R15 300 (1206) 66: 55 1 R17 560 (1206) 67: 56 2 TP1,TP2 TEST POINTS 68: 57 1 U1 LM3490IM5-5.0 69: 58 1 U2 MC74AC04 70: 59 2 U4,U5 LMC7101 71: 60 1 U6 LD1117S50CTR 72: 61 2 VR1,VR2 2K

TUNING PROCEDURE FOR PA3-1XC Step Adjust Function Instructions 1 2 3 4 5 VR1 C20 C22 Bias Adjustment Input impedance matching. Output impedance matching. Optimization. Frequency Spectrum. Short Test Points TP1 & TP2, adjust VR1 to obtain Idq1=1.0 A. Tune for minimum VSWR. Tune for maximum output power and amplifier stability. Repeat steps 1 and 2 for minimum VSWR, maximum power and maximum efficiency. Observe an amplified signal and a frequency spectrum on a spectrum analyzer at all times for any sign of oscillation, spurious emission or high harmonics. .

Note: This test report is prepared for the customer shown above and for the device described herein. It may not be duplicated or used in part without prior written consent from Bay Area Compliance Laboratories Corp. This report must not be used by the customer to claim product certification, approval, or endorsement by A2LA* or any agency of the Federal Government. * This report may contain data that are not covered by the A2LA accreditation and are marked with an asterisk “*” (Rev.3) FCC PART 90 TEST AND MEASUREMENT REPORT For TPL Communications Inc. 3370 San Fernando Road, Unit 206, Los Angeles, CA 90065, USA FCC ID: BBD3-60 Report Type: Original Report Product Type: VHF RF Power Amplifier Prepared By Wei Sun Report Number R12091326-90 Report Date 2012-10-04 Reviewed By Quinn Jiang Test Engineer Bay Area Compliance Laboratories Corp. 1274 Anvilwood Avenue, Sunnyvale, CA 94089, USA Tel: (408) 732-9162 Fax: (408) 732 9164 TPL Communications, Inc. FCC ID: BBD3-60 Report Number: R12091326-90 Page 2 of 61 FCC Part 90 Test Report TABLE OF CONTENTS 1 GENERAL INFORMATION .............................................................................................................................. 5 1.1 PRODUCT DESCRIPTION FOR EQUIPMENT UNDER TEST (EUT) ....................................................................... 5 1.2 MECHANICAL DESCRIPTION OF EUT.............................................................................................................. 5 1.3 OBJECTIVE..................................................................................................................................................... 5 1.4 RELATED SUBMITTAL(S)/GRANT(S) ............................................................................................................... 5 1.5 TEST METHODOLOGY..................................................................................................................................... 5 1.6 MEASUREMENT UNCERTAINTY...................................................................................................................... 6 1.7 TEST FACILITY............................................................................................................................................... 6 2 SYSTEM TEST CONFIGURATION ................................................................................................................. 7 2.1 JUSTIFICATION............................................................................................................................................... 7 2.2 EUT EXERCISE SOFTWARE............................................................................................................................ 7 2.3 EQUIPMENT MODIFICATIONS......................................................................................................................... 7 2.4 SPECIAL EQUIPMENT...................................................................................................................................... 7 2.5 LOCAL SUPPORT EQUIPMENT......................................................................................................................... 7 2.6 EUT INTERNAL CONFIGURATION DETAILS.................................................................................................... 7 2.7 EXTERNAL I/O CABLING LIST AND DETAILS.................................................................................................. 7 3 SUMMARY OF TEST RESULTS ...................................................................................................................... 8 4 FCC §2.1046 & §90.205 – RF OUTPUT POWER ............................................................................................. 9 4.1 APPLICABLE STANDARDS...............................................................................................................................9 4.2 TEST PROCEDURE........................................................................................................................................... 9 4.3 TEST SETUP BLOCK DIAGRAM....................................................................................................................... 9 4.4 TEST EQUIPMENT LIST AND DETAILS............................................................................................................. 9 4.5 TEST ENVIRONMENTAL CONDITIONS........................................................................................................... 10 4.6 TEST RESULTS.............................................................................................................................................. 10 5 FCC §2.1049, §90.209 & §90.210 – EMISSION BANDWIDTH & MASK .................................................... 12 5.1 APPLICABLE STANDARD.............................................................................................................................. 12 5.2 TEST PROCEDURE......................................................................................................................................... 13 5.3 TEST SETUP BLOCK DIAGRAM..................................................................................................................... 14 5.4 TEST EQUIPMENT LIST AND DETAILS........................................................................................................... 14 5.5 TEST ENVIRONMENTAL CONDITIONS........................................................................................................... 14 5.6 TEST RESULTS.............................................................................................................................................. 15 6 FCC §2.1051 & §90.210 - SPURIOUS EMISSIONS AT ANTENNA TERMINALS.................................... 38 6.1 APPLICABLE STANDARD.............................................................................................................................. 38 6.2 TEST PROCEDURE.........................…

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TPL Communications, Inc. FCC ID: BBD3-60 Report Number: R12091326-90 Page 55 of 61 FCC Part 90 Test Report 10 EXHIBIT B - TEST SETUP PHOTOGRAPHS 10.1 Radiated Emissions - Front View 10.2 Radiated Emissions - Rear View (Below 1 GHz) TPL Communications, Inc. FCC ID: BBD3-60 Report Number: R12091326-90 Page 56 of 61 FCC Part 90 Test Report 10.3 Radiated Emissions - Rear View (Above 1 GHz)