IXLUDL120UHF RFID READER

UDL120 Installation & Operating Instructions V08/07/09 #896068 © Copyright 2009 by deister electronic GmbH All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of deister electronic GmbH. deister electronic GmbH reserves the right to make changes to any and all parts of this documentation without obligation to notify any person or entity of such changes. Juli 2009 IO/PF/BF deister electronic GmbH Hermann-Bahlsen Str. 11 30890 Barsinghausen Germany Phone:+49 (0) 51 05 - 51 61 11 Fax:+49 (0) 51 05 - 51 62 17 E-Mail:[email protected] Web:www.deister.com 2lo_udl120_io_enV08/07/09 UDL120 Contents 1. General.......................................................................4 2. Technical Data............................................................5 3. Mechanical Dimensions..............................................6 3.1 Dimensions UDL120 with steel sides......................................................................6 3.2 Dimensions UDL120 without steel sides.................................................................7 3.3 Picture UDL120...................................................................................................8 4. Wiring.........................................................................9 4.1 RS485................................................................................................................9 5. Mounting on Forklift.................................................10 5.1 Mounting of UDL120 with steel sides (Protection Set 1)..........................................10 5.1.1 Mounting steel sides.................................................................................10 5.1.2 Drilling Pattern for mounting steel sides.......................................................11 5.2 Mounting of UDL120 without steel sides..............................................................12 5.2.1 Drilling Pattern for direct mounting of UDL120............................................13 5.3 Mounting UDL120 onto steel sides......................................................................14 6. Function of LEDs........................................................15 7. Communication.........................................................15 7.1 Communication via deBus protocol (standard)......................................................15 7.2 Communication via Bluetooth™ (optional)...........................................................15 7.2.1 Connecting to Bluetooth™ module (pairing)................................................15 7.2.2 Configuration mode of Bluetooth™ module.................................................16 7.2.3 Transmitting power...................................................................................16 8. Accessories................................................................17 8.1 Basic principle of forklift application....................................................................17 9. Regulatory Notices....................................................18 V08/07/09lo_udl120_io_en3 UDL120 1.General The UDL120 contains an integrated RFID antenna for contactless reading of transponders fixed on storage racks. It has been designed for fast and faultless electronic recognition of goods in transit (i.e. palettes) and is increasingly used within electronic inventory control systems. The reader can be mounted directly onto the fork carrier between the forks of a forklift. Due to its flat mounting height (installation depth only 40 mm) any contact to the transported goods will be avoided. Solid metal side cheeks (optionally available) prevent the reader from being damaged by the transported goods and mounting on buffers provides reasonable absorption of shocks and vibrations. An ultrasonic sensor in the middle of the housing (optional) detects loading of the forks and reports it to the control unit (terminal) of the forklift. This will initiate a reading process, in which the transponder fixed to the storage rack is being read. The reading result contains the defined storage position of the rack using the specific transponder ident number and is instantly being reported to the terminal. The communication between antenna and terminal can either be carried out via cable using RS485 or wireless via Bluetooth™. For power supply the reader requires a power connection directly at the fork carrier of the lift mast (12...24 V/DC). As this document is solely intended for application of the UDL120 on forklifts, the metal steel sides (Protection Set 1) are included into all image presentations for reasons of clarity. 4lo_udl120_io_enV08/07/09 UDL120 2.Technical Data Dimensions (mm):172 x 148 x 40 Weight:approx. 730 g (without steel sides) approx. 1500 g (with steel sides) Material:PA6, black (front of housing) PMMA (back of housing) steel (sides; PS1 optional) Protection Class:IP 65 Operating Temperature:-25 °C...+50 °C Storage Temperature:-40 °C...+85 °C Voltage Supply:12...24 V/DC via M8 (4-pole) Power Consumption:7 W (operating status) / 2.5 W (standby) Transmission Frequency:865-868 MHz (EU) 902-928 MHz (US) Antenna: Beam Width:90° Polarization:circular (LHCP) Reading/Writing Distance:up to 1.5 m, depending on type of transponder and environmental conditions Radiated Transmit Power:max. 200 mW E.R.P. (ETSI EN 302 208), 330 mW E.I.R.P. (FCC Part.15), optional Transponder Protocols:ISO 18000-6 C EPC Class 1 Gen 2 Interfaces:RS485 Bluetooth™ Class 1 (optional) Anticollision:simultaneous reading of several transponders Reading Mode:Dense Reader Mode can be activated Ultrasonic Sensor:range up to 70 cm distance Signalling (optical):LEDs (yellow, green, red) Conformity: (Exposition of personsEN 50364 against EM fields) EMVEN 301 489 Air interface (EU)EN 302 208 (DRM) V08/07/09lo_udl120_io_en5 UDL120 3.Mechanica…

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HUBER+SUHNER ® DATA SHEET Sencity Antenna Customer Specific: 1308.99.0003 Rev.: K HUBER+SUHNER is certified according to ISO 9001 and ISO 14001 WAIVER! It is exclusively in written agreements that we provide our customers with warrants and representations as to the technical specifications and/or the fitness for any particular purpose. The facts and figures contained herein are carefully compiled to the best of our knowledge, but they are intended for general informational purposes only. HUBER+SUHNER AG RF Industrial 9100 Herisau, Switzerland Phone +41 (0)71 353 41 11 Fax +41 (0)71 353 45 90 www.hubersuhner.com HUBER+SUHNER – Excellence in Connectivity Solutions Document: DOC-0000332380 B Issued: 13.01.10 Uncontrolled Copy Page 1/1 SPA-860/90/2/0/LCP_C Description RFID antenna 865 to 928 MHz, LHCP flat panel reader antenna left hand circular polarised, 3 dB beamwidth 90° horizontal and vertical Product Configuration Technical Data Electrical Data Band 1 Frequency (MHz) 865 - 928 VSWR 1.5 Gain 2 dBi 3dB beamwidth (h) (°) 90 3dB beamwidth (v) (°) 90 Front to back ratio 10 dB Axial Ratio 2.5 dB Electrical downtilit (v) 0 General Data Nominal Impedance 50 Ω DC grounded Yes Polarisation circular left Composite Power max. 6 W Ambient Temperature 25 °C *** Antenna is supplied w/o radome **** *** Diameter of hole: 26 mm (Rev C) *** RF connection with pigtail (cable RG 316 and connector MMCX male right angle), length 0.09 m Mechanical Data Dimensions (mm) 140 x 140 x 24.4 (Height x Width x Depth) Weight 0.39 kg Environmental Data Operation Temperature (°C) -55 to 71 Storage Temperature (°C) -55 to 71 Flammability Rating UL 94-HB RoHS compliant Humidity: ETSI EN300-2-4 T4.1E (95%, 144 h) Temp. Cycling: IEC 68-2-14 (-45°C to 70°C, 1h, 3 cycles) Salt Spray: IEC 68-2-11 Ka (500 h) Material Data Back Plate/Base Plate Material Aluminium Related Documents Outline Drawing1 DPR-00113828

deister electronic GmbH - Hermann-Bahlsen-Straße 11-13 D-30890 Barsinghausen { IDENTIFIKATION PHOENIX TEST-LAB GmbH { SICHERHEITSTECHNIK Product Certification { VERKEHRSELEKTRONIK Königswinkel 10 05105-516-01 32825 Blomberg  05105-516217 4. Februar 2010 RE: Certification Application FCC ID: IXLUDL120 Pursuant to Sections 0.457 and 0.459 of the Commission's Rule, deister electronic GmbH, hereby requests confidential treatment of information accompanying this application as outlined below: - schematic diagrams - block diagram - technical description of operation The application contains technical information which deister electronic GmbH deems to be trade secrets and proprietary. If made public, the information might be used to the disadvantage of the applicant in the market place. Thank you for your attention in this matter. (Stefan Eichler) deister electroinc GmbH Handelsregister : Bankverbindungen : Kto.-Nr. BLZ ( ( ( Mitglied . BHE ® Hermann-Bahlsen-Straße 11-13 Amtsger. Wennigsen HBR 1203 Stadtsparkasse Barsinghausen 05 304 (251 512 70) 30890 Barsinghausen Geschäftsführung: Dresdner Bank Hannover 76 142 02 250 800 20) (+49) 05105 516 01 Anatoli Stobbe Deutsche Bank Barsinghausen 4 686 424 250 700 70)  (+49) 05105 516 217 USt-IdNr. : DE 115507822 Postgiro Hannover 612 23-303 250 100 30)

Königswinkel 10 D-32825 Blomberg, Germany Phone Fax [email protected] www.phoenix-testlab.de 08.February 2010 Additional declaration part according to FCC 15.247 for a 902 MHz to 928 MHz FHSS devices 1. Frequency range The frequency range of this device is 902.75 to 927.25 MHz as declared by the applicant. 2. Examples of hopping sequences Example of a 50 hopping sequence: 28, 11, 24, 43, 15, 39, 23, 4, 14, 18, 32, 19, 44, 29, 8, 41, 25, 40, 38, 0, 20, 13, 42, 27, 6, 34, 7, 45, 37, 16, 3, 47, 36, 46, 9, 2, 21, 5, 48, 17, 1, 26, 35, 31, 22, 49, 12, 30, 33, 10 3. Equally average use of frequencies in data mode The use of frequencies will be pseudo randomly generated by the use of different channel sequence tables. So the used hopping sequence will be always different from the one before and an equally average use of the frequencies is guaranteed. 4. The receiver input bandwidth The input bandwidth of the receiver is 1 MHz. FCC PHOENIX TESTLAB GmbH • Königswinkel 10 • D-32825 Blomberg Federal Communications Commission Bank: Stadtsparkasse Blomberg General Manager: Dr.-Ing. Holger Altmaier Legal Form: GmbH Routing Code: 476 512 25 Headquarter: Blomberg/Lippe Account No.: 113 720 Register of Companies: Amtsgericht Lemgo HRB 5233 Swift-Code: WELA DE D1 BLO Our VAT-No.: DE 162977933

ID Lable Location Info

Annex B of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 9 December 2009page1 of8 93202_e.jpgUDL120, internal top view Annex B of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 9 December 2009page2 of8 93202_l.jpgUDL120, internal bottom view Annex B of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 9 December 2009page3 of8 93202_i.jpgUDL120, main PCB, top view Annex B of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 9 December 2009page4 of8 93202_l.jpgUDL120, main PCB, bottom view Annex B of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 9 December 2009page5 of8 93202_k.jpgUDL120, antenna, bottom view Annex B of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 9 December 2009page6 of8 93202_g.jpgUDL120,rf -PCB, top view Annex B of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 9 December 2009page7 of8 93202_h.jpgUDL120, rf-PCB (housing removed), top view Annex B of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 9 December 2009page8 of8 93202_f.jpgUDL120, rf-PCB (housing removed), bottom view

HUBER+SUHNER ® DATA SHEET Sencity Antenna Customer Specific: 1308.99.0003 Rev.: K HUBER+SUHNER is certified according to ISO 9001 and ISO 14001 WAIVER! It is exclusively in written agreements that we provide our customers with warrants and representations as to the technical specifications and/or the fitness for any particular purpose. The facts and figures contained herein are carefully compiled to the best of our knowledge, but they are intended for general informational purposes only. HUBER+SUHNER AG RF Industrial 9100 Herisau, Switzerland Phone +41 (0)71 353 41 11 Fax +41 (0)71 353 45 90 www.hubersuhner.com HUBER+SUHNER – Excellence in Connectivity Solutions Document: DOC-0000332380 B Issued: 13.01.10 Uncontrolled Copy Page 1/1 SPA-860/90/2/0/LCP_C Description RFID antenna 865 to 928 MHz, LHCP flat panel reader antenna left hand circular polarised, 3 dB beamwidth 90° horizontal and vertical Product Configuration Technical Data Electrical Data Band 1 Frequency (MHz) 865 - 928 VSWR 1.5 Gain 2 dBi 3dB beamwidth (h) (°) 90 3dB beamwidth (v) (°) 90 Front to back ratio 10 dB Axial Ratio 2.5 dB Electrical downtilit (v) 0 General Data Nominal Impedance 50 Ω DC grounded Yes Polarisation circular left Composite Power max. 6 W Ambient Temperature 25 °C *** Antenna is supplied w/o radome **** *** Diameter of hole: 26 mm (Rev C) *** RF connection with pigtail (cable RG 316 and connector MMCX male right angle), length 0.09 m Mechanical Data Dimensions (mm) 140 x 140 x 24.4 (Height x Width x Depth) Weight 0.39 kg Environmental Data Operation Temperature (°C) -55 to 71 Storage Temperature (°C) -55 to 71 Flammability Rating UL 94-HB RoHS compliant Humidity: ETSI EN300-2-4 T4.1E (95%, 144 h) Temp. Cycling: IEC 68-2-14 (-45°C to 70°C, 1h, 3 cycles) Salt Spray: IEC 68-2-11 Ka (500 h) Material Data Back Plate/Base Plate Material Aluminium Related Documents Outline Drawing1 DPR-00113828

Königswinkel 10 32825 Blomberg Germany Phone+49 5235 9500-0 Fax+49 5235 9500-10 TEST REPORT Test Report Reference: F093202E1 Equipment under Test: UDL120 FCC ID: IXLUDL120 IC: 1893B-UDL120 Serial Number: 7152201003 Applicant: deister electronic GmbH Manufacturer:deister electronic GmbH Test Laboratory (CAB) accredited by Deutsche Gesellschaft für Akkreditierung mbH (DGA) in compliance with DIN EN ISO/IEC 17025 under the Reg. No. DGA-PL-105/99-22, FCC Test site registration number 90877 and Industry Canada Test site registration IC3469A-1 and FCC Test site registration number 90877 TEST REPORT REFERENCE: F093202E1 Examiner: Thomas KÜHNDate of issue: 29 January 2010Page2 of54 Contents:Page 1 IDENTIFICATION.....................................................................................................................................3 1.1 APPLICANT.....................................................................................................................................3 1.2 MANUFACTURER..........................................................................................................................3 1.3 DATES.............................................................................................................................................3 1.4 TEST LABORATORY......................................................................................................................4 1.5 RESERVATION...............................................................................................................................4 1.6 NORMATIVE REFERENCES..........................................................................................................4 1.7TEST RESULTS..............................................................................................................................4 2 TECHNICAL DATA OF EQUIPMENT......................................................................................................5 2.1 PERIPHERY DEVICES...................................................................................................................5 3 OPERATIONAL STATES AND PHYSICAL BOUNDARIES.....................................................................6 4 LIST OF MEASUREMENTS.....................................................................................................................7 5 TEST RESULTS.......................................................................................................................................8 5.1 20 dB BANDWIDTH........................................................................................................................8 5.1.1 METHOD OF MEASUREMENT (20 dBBANDWIDTH)......................................................8 5.1.2 TEST RESULTS (20 dBBANDWIDTH)..............................................................................9 5.2 CARRIER FREQUENCY SEPARATION.........................................................................................11 5.2.1 METHOD OF MEASUREMENT (CARRIER FREQUENCY SEPARATION)......................11 5.2.2 TEST RESULTS (CARRIER FREQUENCY SEPARATION)..............................................12 5.3 NUMBER OF HOPPING FREQUENCIES......................................................................................14 5.3.1 METHOD OF MEASUREMENT (NUMBER OF HOPPING FREQUENCIES)....................14 5.3.2 TEST RESULTS (NUMBER OF HOPPING FREQUENCIES)............................................15 5. 4 DWELL TIME................................................................................................................................... 16 5.4.1 METHOD OF MEASUREMENT (DWELL TIME)................................................................16 5.4.2 TEST RESULTS (DWELL TIME)........................................................................................17 5.5 MAXIMUM PEAK OUTPUT POWER..............................................................................................19 5.5.1 METHOD OF MEASUREMENT (MAXIMUM PEAK OUTPUT POWER)............................19 5.5.2TEST RESULTS (MAXIMUM PEAK OUTPUT POWER)...................................................20 5.6 RADIATED EMISSIONS..................................................................................................................22 5.6.1 METHOD OF MEASUREMENT (RADIATED EMISSIONS)...............................................22 5.6.2 TEST RESULTS (RADIATED EMISSIONS).......................................................................29 5.6.2.1 PRELIMINARY MEASUREMENT (9 kHz to 1 GHz)..............................................29 5.6.2.2 FINAL RADIATED EMISSION TEST (30 MHz to 1 GHz)......................................37 5.6.2.3 PRELIMINARY MEASUREMENT (1 GHz to 10 GHz)...........................................42 5.6.2.4 FINAL MEASUREMENT (1 GHz to 10 GHz).........................................................46 5.7 CONDUCTED EMISSIONS ON POWER SUPPLY LINES (150 kHz to 30 MHz)...........................49 5.7.1 METHOD OF MEASUREMENT..........................................................................................49 5.7.2 TEST RESULTS (CONDUCTED EMISSIONS ON POWER SUPPLY LINES) ..................50 6 TEST EQUIPMENT AND ANCILLARIES USED FOR TESTS.................................................................52 7 LIST OF ANNEXES..................................................................................................................................54 TEST REPORT REFERENCE: F093202E1 Examiner: Thomas KÜHNDate of issue: 29 January 2010Page3 of54 1 IDENTIFICATION 1.1APPLICANT Name:deister electronic GmbH Address:Hermann-Bahlsen-Straße 11– 13 30890 Barsinghausen Country:Germany Name for contact purposes:Mr. Stefan Eichler Tel:+49 51 05 516-129 Fax:+49 51 05 516-266 e-mail address:[email protected] 1.2MANUFACTURER Name:deister electronic GmbH Address:Hermann-Bahlsen-Straße 11– 13 30890 Barsinghausen Country:Germany Name for contact purposes:Mr. Stefan Eichler …

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Annex A of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 29 January 2010page1 of7 93202_7.jpgUDL120, test set-up fully anechoic chamber Annex A of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 29 January 2010page2 of7 93202_12.jpgUDL120, test setup fully anechoic chamber Annex A of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 29 January 2010page3 of7 93202_5.jpgUDL120, test setup fully anechoic chamber Annex A of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 29 January 2010page4 of7 93202_8.jpgUDL120, test setup fully anechoic chamber Annex A of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 29 January 2010page5 of7 93202_13.jpgUDL120, test setup outdoor test site Annex A of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 29 January 2010page6 of7 93202_9.jpgUDL120, test setup open area test site Annex A of test report F093202E4 EUT: UDL120 Manufacturer: deister electronic GmbH Examiner: Thomas KÜHNDate of issue: 29 January 2010page7 of7 93202_10.jpgUDL120, test setup shielded chamber