O8ICONTROLLER20Remote controlled outputs actuator

SISTEMATICA S.p.A. REV.2c Via S. Pertini, 17 – 12030 MANTA (CN) ITALY Tel. +39 0175 255.711 r.a. – Fax +39 0175 255.715 http://www.sistematica.it e-mail: [email protected] 21/08/2012 CONTROLLER 20 RADIO REMOTE CONTROL 20 OUTPUTS USER AND MAINTENANCE MANUAL WARNINGS This manual is an essential part of the device and it should be thoroughly kept for later consultation. Carefully read the warnings contained in this manual, concerning safety and a proper preservation of the product. These warnings are always to be carefully read before using the device. SISTEMATICA S.p.A. declines all responsibility for any trouble arising from the non-compliance with these warnings. • DO NOT TRAVEL WITH THE DEVICE SWITCHED ON • CONNECT THE SYSTEM ONLY TO THE VEHICLE’S BATTERY • BEFORE CARRYING OUT ANY MECHANICAL MAINTENANCE OPERATION (WELDING) ON THE VEHICLE, DISCONNECT THE BATTERY CLIPS. • AVOID ATTEMPTING TO REPAIR THE DEVICE BY YOURSELF. REPAIRS PERFORMED BY UNSKILLED PEOPLE CAN CAUSE SERIOUS DAMAGES OR FAILURES. FOR ASSISTANCE, APPLY TO YOUR LOCAL AUTHORIZED SERVICE CENTRE. USE ONLY ORIGINAL SPARE PARTS. • ALWAYS KEEP AT A SAFE DISTANCE FROM THE MOVING PARTS. SISTEMATICA S.p.A. Pag. 2/4 Via S. Pertini, 17 – 12030 MANTA (CN) ITALY Tel. +39 0175 255.711 r.a. – Fax +39 0175 255.715 http://www.sistematica.it e-mail: [email protected] TECHNICAL FEATURES • Manufacturer: SISTEMATICA S.p.A. • Dimensions: 133,2x154,2x44 • Outputs number: up to 20 • Proportional outputs number: up to 1 • Digital inputs number: up to 8 • Analog inputs number: up to 6 • IP protection: IP66 • Operating temperature: -20°C ÷ +70°C • Power supply voltage: 12/24 V ±10% • Current consumption (stanby): - 30 mA at 12 V - 30 mA at 24 V • Max current per channel: 5 A • Max total current: 20 A • Main connector: FCI-SICMA 24 Header pin • Communication interface: CAN BUS • Can Bus addresses number: 16 • 8 bit microcontroller • Reverse battery protection • Internal antenna • External antenna (option, ask for availability at [email protected]) • Emergency keyboard (option, ask for availability at [email protected]) SYSTEM CODING Coding the system is an operation that is only necessary when the receiver has to be replaced or you want to use it with a different SISTEMATICA radio remote control from the one it is coupled with at the time of purchase. For a correct coding procedure, perform the following steps: 1. Disconnect the power to the receiver; 2. Open the receiver box, by unsrewing the 2 screws at the side of the connector; 3. Locate and press the coding pushbutton on the receiver board (blue button – fig. 1); 4. Put power into the receiver by keeping the coding pushbutton pressed for 3-4 sec.; the yellow led on the receiver board flashes two time per second; so release the coding pushbutton; 5. Press any 3 keys at the same time on the transmitter within 15 seconds since it has been switched on (also more time if it is necessary; the yellow led stop to blink); 6. At this time, the transmitter is codified with the reveiver; check all the system function by trying the movements of the system; 7. Close the receiver box by screwing the two screw removed at step 2. Figure 1. Pulsante di codifica RELAY MOTOR RESETTING The relay motor resetting is an operation to carry out in order to change its coupling with the other outputs (OUT1, OUT2, OUT3...) from the original standard system setting. By a standard system setting when any key is pressed on the radio control transmitter the correspondent output and relay motor output is activated. (see “Instructions for use” in the radio control transmitter manual). To change therealy motor output coupling with the output requie, it is necessary to act as follows: 1. Disconnect the power to the receiver; 2. Open the receiver box, by unsrewing the 2 screws at the side of the connector; 3. Put power into the receiver; 4. Press simultaneously the coding button on the receiver board (fig. 1) and START key on the transmitter for 3-4 sec., so release the 2 keys; 5. Activate in a row, by the transmitter, the outputs that are to be coupled with the relay motor; 6. Press simultaneously the coding button on the receiver board (fig. 1) and STOP key on the transmitter for 3-4 sec., so release the 2 keys; 7. At this time the new output and relay motor coupling is recorded; check all the system function by trying the movements of the system; 8. Close the receiver box by screwing the two screw removed at step 2. In case any error should occur while resetting the system, it is possible to cancel the operation, by taking the power off the system and repeating the operation. SISTEMATICA S.p.A. Pag. 3/4 Via S. Pertini, 17 – 12030 MANTA (CN) ITALY Tel. +39 0175 255.711 r.a. – Fax +39 0175 255.715 http://www.sistematica.it e-mail: [email protected] POSITIONING OF THE RECEIVER UNIT, DIMENSION AND DRILLING TEMPLATE For a proper functioning, locate the receiver type CONTROLLER 20 with the cable output downwards, as shown in the picture below: The receiver is provided with an integrated antenna; be sure to locate it at sight, not inside any metal box or screened by ferrous masses (ex. Protection carter...) POSITIONING OF THE RECEIVER UNIT RECEIVER DIMENSION DRILLING TEMPLATE DIMENSION FUSE REPLACEMENT The system is automatically protected from power overload and from possible short-circuit on corresponding outputs. For further protection is also provided an internal fuse within the box. For replacing the damaged fuse, please proceed as follows: 1. Disconnect the power to the receiver; 2. Open the receiver box, by unsrewing the 2 screws at the side of the connector; 3. Locate the damage fuse on the receiver board; 4. Take the damaged fuse out of its holder and insert the new fuse, (F1= 15 A); 5. Put power into the receiver; to check that the fuse has been correctly replaced, try one or more movements of the system; 6. Close the receiver box by screwing the two screw removed at step 2. PRODUCT IDENTIFYING LABELS Internal label …

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POWER SUPPLY SOURCE VOLTAGE REGULATION CPU 32.764kHZ INTERNAL CLOCK SOURCE-1024x through internal PLL-33.550MHz BUSCLOCK OUTPUT ENABLE LOGIC (Relay) RF TRANSCEIVER 16 MHz LF OSCILLATORRefer to Nordic nFR905 Product specification V1.5 PERIPHERALS OUTPUT STAGE Up to 20 solid state high side switches, 5A each INPUT STAGE CONTROLLER 20 BLOCK DIAGRAM

APPLICANT or AGENT CERTIFICATION I certify that I am authorized to sign this application. All of the statements herein and the exhibits attached hereto, are true and correct to the best of my knowledge and belief. In accepting a Grant of Equipment Authorization issued by the TCB, under the authority of the FCC, as a result of the representations made in this application, the applicant is responsible for (1) labelling the equipment with the exact FCC ID specified in this application, (2) compliance statement labelling pursuant to the applicable rules, and (3) compliance of the equipment with the applicable technical rules. If the applicant is not the actual manufacturer of the equipment, appropriate arrangements have been made with the manufacturer to ensure that production units of this equipment will continue to comply with the FCC’s technical requirements. Authorizing an agent to sign this application, is done solely at the applicant’s discretion; however, the applicant remains responsible for all statements in this application. If an agent has signed this application on behalf of the applicant, a written letter of authorization which includes information to enable the agent to respond to the above Section 5301 (Anti-Drug Abuse) Certification statement has been provided by the applicant. It is understood that the letter of authorization must be submitted to the FCC upon request, and that the FCC reserves the right to contact the applicant directly at any time. Sincerely, Sistematica S.p.A. Via Sandro Pertini, 17 12030, Manta (CN) ITALY

022311 – 6 Authority to Act as Agent Date: 06 22 2012 American Certification Body, Inc. 6731 Whittier Avenue Suite C110 McLean, VA 22101 To Whom It May Concern: IMQ S.p.A is authorized to act on our behalf, until otherwise notified, for applications to American Certification Body, Inc. (ACB). We certify that we are not subject to denial of federal benefits, that includes FCC benefits, pursuant to Section 5301 of the Anti-Drug Abuse Act of 1988, 21 U.S.C. 862. Further, no party, as defined in 47 CFR 1.2002 (b), to the application is subject to denial of federal benefits, that includes FCC benefits. Thank you, Agency Agreement Expiration Date: 12 month By: __________________________ ___Stefano Baudino__ (Signature 1 ) (Print name) Title: _______R&D Director_____ On behalf of: ____SISTEMATICA S.p.A____ (Company Name) Telephone: ____+39 0175 255711___ 1 - Must be signed by applicant contact given for applicant on the FCC site, or by the authorized agent if an appropriate authorized agent letter has been provided. Letters should be placed on appropriate letterhead.

022311 – 6 Request for Confidentiality Date: 06 22 2012 Subject: Confidentiality Request for: O8ICONTROLLER20 Pursuant to FCC 47 CRF 0.457(d) and 0.459 and IC RSP-100, Section 10, the applicant requests that a part of the subject FCC application be held confidential. Type of Confidentiality Requested Exhibit Short Term Permanent Block Diagrams Short Term External Photos Short Term Permanent* 2 Internal Photos Short Term Permanent Operation Description/Theory of Operation Short Term Permanent Parts List & Placement/BOM Short Term Permanent Tune-Up Procedure Short Term Permanent Schematics Short Term Test Setup Photos Short Term Permanent* User’s Manual *Note: ______(Insert Explanation as Necessary)______ _____SISTEMATICA S.pA.____ has spent substantial effort in developing this product and it is one of the first of its kind in industry. Having the subject information easily available to "competition" would negate the advantage they have achieved by developing this product. Not protecting the details of the design will result in financial hardship. Permanent Confidentiality: The applicant requests the exhibits listed above as permanently confidential be permanently withheld from public review due to materials that contain trade secrets and proprietary information not customarily released to the public. Short-Term Confidentiality: The applicant requests the exhibits selected above as short term confidential be withheld from public view for a period of 180 days from the date of the Grant of Equipment Authorization and prior to marketing. This is to avoid premature release of sensitive information prior to marketing or release of the product to the public. Applicant is also aware that they are responsible to notify ACB in the event information regarding the product or the product is made available to the public. ACB will then release the documents listed above for public disclosure pursuant to FCC Public Notice DA 04-1705. NOTE for Industry Canada Applications: The applicant understands that until such time that IC distinguishes between Short Term and Permanent Confidentiality, either type of marked exhibit above will simply be marked Confidential when submitted to IC. Sincerely, By: __________________________ Stefano Baudino (Signature/Title 3 ) (Print name) 2 - The asterisked items (*) require further justification before permanent confidentiality will be allowed. These also currently require review by the FCC under their Permit-But-Ask policy before the grant is issued and can delay completion of an application. Further justification should be added to the note above. One such example for a potted device would be: “The EUT is FULLY potted using a non-removable epoxy based material. Removal of potting material causes irreparable damage to internal circuitry. See photographs exhibits that outline the device before and after potting.” 3 - Must be signed by applicant contact given for applicant on the FCC site, or by the authorized agent if an appropriate authorized agent letter has been provided. Letters should be placed on appropriate letterhead.

SISTEMATICA CONTROLLER 20 EXTERNAL PHOTO The label is on a part of the device which cannot be removed.

SISTEMATICA CONTROLLER 20 INTERNAL PHOTO

CONTROLLER20 Operational Description Date: 2012-07-27 R5 Pagina 1 di 2 REV. DATE DESCRIPTION AUTHOR APPROVED R1 2011-10-28 First issues SB R2 2012-06-04 SB R3 2012-06-22 SB R4 2012-07-20 SB R5 2012-07-27 SB 1. Overview The CONTROLLER20 is an output module unit designed to work in conjunction with Sistematica S.p.A RTX family handheld remote controls. It’s able to receive commands sent by the user through the remote control in order to switch its outputs on or off. The main feature of CONTROLLER20 are listed below: • Operating supply voltage:12-24 Vdc ±10% • Operating temperature: -20 ÷ +70 °C • Current consumption: < 50 mA in stand-by status (no output active) • Enclosure protection: IP66 • Number of output: up to 20 • Output technology: solid state high side power MOS-FET • Maximum current available per output: 5 A • Number of proportional PWM output: max 1, current range 0,2 A to 2 A • Maximum total current available for all active output: 20 A • Number of digital input: up to 8 • Number of analog input: up to 6 • CAN Bus interface available Up to 16 nodes allowed in CAN Bus connection • Plug-In main connector FCI-SICMA 24 Header pin (p.n. HCCPHPE24BKA90F) • Front panel keyboard available • Integrated antenna • Operating frequency: 915 - 918 MHz • Type of communication: bidirectional - half duplex • RF Chipset: NORDIC nRF905 Transceiver CONTROLLER20 Operational Description Date: 2012-07-27 R5 Pagina 2 di 2 2. Operational description The CONTROLLER20 output module acts the commands received from the remote control switching its output on or off in accordance with the customer demand. A pairing procedure allow the user to register its remote control as the unique device able to give commands to CONTROLLER20 which will save the unique id of the remote control in its memory. A working session starts at the reception of the START command from the remote; before of this, each command with the aim of activate some CONTROLLER outputs will be ignored. Each received command is validated and accepted verifying two conditions: • Match the remote control unique ID saved during the pairing procedure with the one enclosed into the received command in order to be sure that the command if from the paired transmitter • Check the integrity of the 32 bit CRC enclosed in the command packet Once the command is validated with the two point above, it will be acknoledged by the CONTROLLER to the remote control with the transmission of an ACK frame. As optional, the CONTROLLER 20 may be supplied with a keypad assembled on the front panel of the BOX. The purpose of the keyboard is to override the command from the handheld transmitter allowing the user to operate even if the handheld is not available for same reasons. The emergency keyboard is made through a matrix of push button. Matrix rows and coloumn are directly connected to connector J4 of the electronic board.

IMQ S.p.A. con socio unico Via Quintiliano, 43 20138 MILANO - I Test Report No. ARSL00185/2 Date: 2012-06-07 Page 2 of 24 T TT T ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS & && & T TT T ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR T TT T RANSPORTS RANSPORTSRANSPORTS RANSPORTS L LL L ABORATORY ABORATORYABORATORY ABORATORY 1. GENERAL DATA SAMPLE Samples received on 2011-09-26 (item sent and sampling by applicant) IMQ reference samples BEM 61025 Samples tested No. 1 Object under analysis recognition Not carried out Except where stated, characteristics of products were taken from client description and were not verified by the laboratory TEST LOCATION Testing dates 2011-09-26 ÷ 2012-02-02 Testing laboratory. IMQ S.p.A. - Via Quintiliano, 43 – I-20138 Milano Testing site Viale Lombardia, 20 – I-20021 Bollate (MI) ENVIRONMENTAL CONDITIONING Parameter Measured Ambient Temperature 25 ÷ 35 °C Relative Humidity 50 ÷ 60 % Atmospheric Pressure 900 ÷ 1000 mbar IMQ S.p.A. con socio unico Via Quintiliano, 43 20138 MILANO - I Test Report No. ARSL00185/2 Date: 2012-06-07 Page 3 of 24 T TT T ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS & && & T TT T ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR T TT T RANSPORTS RANSPORTSRANSPORTS RANSPORTS L LL L ABORATORY ABORATORYABORATORY ABORATORY 2. REFERENCE DOCUMENT DOCUMENT DATE TITLE 47 CFR Part 15 2008 Radio Frequency Device ANSI C63.4 2009 Methods of Measurement of Radio-Noise Emissions from Low-Voltage Electrical and Electronic Equipment in the Range of 9 kHz to 40 GHz IMQ S.p.A. con socio unico Via Quintiliano, 43 20138 MILANO - I Test Report No. ARSL00185/2 Date: 2012-06-07 Page 4 of 24 T TT T ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS & && & T TT T ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR T TT T RANSPORTS RANSPORTSRANSPORTS RANSPORTS L LL L ABORATORY ABORATORYABORATORY ABORATORY 3. UNIT UNDER TEST (EUT) DETAILS GENERAL DATA Model tested CONTROLLER 20 FCC ID O8ICONTROLLER20 Manufacturer SISTEMATICA S.p.A. ~ Via Sandro Pertini, 17 – I-12030 Manta Equipment classification According to the definition 15.3 (o) EUT is a Intentional Radiator operating within the bands 902 ÷ 928 MHz so it shall fulfill provisions of 47CFR Part 15 Subpart C – Intentional radiators – and Section 15.249 Type of equipment Remote control for automotive control system Power supply type Vehicular battery supplied Power specification 12 ÷ 24 V DC Operating frequency 915 to 918 MHz. Before working start there's the possibility to select the desired frequency (16 frequencies with 200 kHz step); only one frequency working it's possible Maximum EIRP 90.84 dB
V/m Modulation FSK Channel Spacing 200 kHz (During use you can select one of sixteen frequencies) Antenna Type Dedicated (soldered wire) Peripherals included (for system application) None Interfaces None Integrated interfaces None AC adapter None IMQ S.p.A. con socio unico Via Quintiliano, 43 20138 MILANO - I Test Report No. ARSL00185/2 Date: 2012-06-07 Page 5 of 24 T TT T ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS & && & T TT T ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR T TT T RANSPORTS RANSPORTSRANSPORTS RANSPORTS L LL L ABORATORY ABORATORYABORATORY ABORATORY 4. TEST CONFIGURATION OF UNIT UNDER TEST EUT PORTS Port Description Max length Enclosure Non conductive case / AC power Not present / DC power 12÷24 V DC (from vehicular battery) / Earth Not present / Telecommunication Not present / Signal Not present / Control Not present / Antenna Dedicated (soldered wire on PCB) / STATE OF THE EUT DURING TESTS Ref. Mode Description #1 Operating Continuous modulated transmission with a duty cycle of 100% SUPPORT EQUIPMENT Defined as equipment needed for correct operation or loading of the EUT, but not considered as tested: Equipment Manufacturer Model None / / EUT TECHNICAL DOCUMENTATION Document Reference None / EUT Antenna Port AC Power Port Earth Port Telecommunication Port Signal/Control Port DC Power Port Enclosure Port IMQ S.p.A. con socio unico Via Quintiliano, 43 20138 MILANO - I Test Report No. ARSL00185/2 Date: 2012-06-07 Page 6 of 24 T TT T ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS & && & T TT T ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR T TT T RANSPORTS RANSPORTSRANSPORTS RANSPORTS L LL L ABORATORY ABORATORYABORATORY ABORATORY 5. METHODS OF MEASUREMENT All compliance measurements have been carried out using the procedures described in the standard ANSI C63.4-2009 (excluding sub-par. 4.1.5.2, 5.7 9 and 14) and Section 15.31 of CFR47 Part 15 – Subpart A (General). Additional test requirements have been adopted according to the reference Section indicated in the Test Table. FREQUENCY RANGE INVESTIGATED Radiated emission tests: from 9 kHz to tenth harmonic of fundamental. IMQ S.p.A. con socio unico Via Quintiliano, 43 20138 MILANO - I Test Report No. ARSL00185/2 Date: 2012-06-07 Page 7 of 24 T TT T ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS ELECOMMUNICATIONS & && & T TT T ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR ELEMATICS FOR T TT T RANSPORTS RANSPORTSRANSPORTS RANSPORTS L LL L ABORATORY ABORATORYABORATORY ABORATORY 6. SUMMARY OF TEST RESULTS POSSIBLE TEST CASE VERDICTS: Test object does meet the requirement PASS Test object does not meet the requirement FAIL Test case does not apply to the test object N.A. Test not performed N.P. CFR47 Part 15 TITLE RESULT § 2.202 (a) Occupied bandwidth Measured § 15.35 (c) Pulse train measurement for pulsed operation Measured § 15.203 Antenna Requirements PASS § 15.205 (a) Restricted band of operation PASS § 15.205 (b) § 15.215 (b) § 15.249 (d) Radiated Emission 9kHz to 30MHz 30MHz to 10GHz PASS § 15.207 (a) Conducted emission N.A. 1 § 15.215 (c) Bandwidth of emission (20dB Bandwidth) PASS § 15.249 (a) Maximum Peak Output Power PASS § 15.249 (a) Radiated emission measurement of harmonics PA…

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