OB6-IGAV243916AVL READER

Tanker Truck Monitoring System User’s Guide I Wireless Monitoring Solutions for Security and Management P/N: UM4718 Date: 31-AUG-06 Rev: 1.2 T T T T T T M M M S S S Tanker Truck Monitoring System I I I n n n s s s t t t a a a l l l l l l a a a t t t i i i o o o n n n a a a n n n d d d O O O p p p e e e r r r a a a t t t i i i o o o n n n User’s Guide Preface About This Guide Tanker Truck Monitoring System- User’s Guide II A A b b o o u u t t T T h h i i s s G G u u i i d d e e This User Guide provides the information required to install and configure the hardware and software required to run the Fleet application. R R e e v v i i s s i i o o n n H H i i s s t t o o r r y y The revision history for this document is shown in Table 1-1. Table 1-1: Revision history Version Date Description 1.0 22-MAY-06 Initial 1.1 9-Aug-06 1.2 31-Aug-06 Preface Warnings and Safety Tanker Truck Monitoring System- User’s Guide III W W a a r r n n i i n n g g s s a a n n d d S S a a f f e e t t y y ATTENTION • The TTMS system is distributed to a commercial/industrial use only, and should only be handled by personnel authorized by Hi-G-Tek representatives. • Installation must be performed according to this User Guide. • Using only certified antennas: It is the responsibility of the installer to ensure that when using the outdoor antenna kits in the United States (or where FCC rules apply), only those antennas certified with the product are used. The use of any antenna other than those certified with the product is expressly forbidden in accordance with FCC rules CFR47 part 15.204. The FCC Wants You to Know This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: a) Reorient or relocate the receiving antenna. b) Increase the separation between the equipment and receiver. c) Connect the equipment to an outlet on a circuit different from that to which the receiver is connected. d) Consult the dealer or an experienced radio/TV technician. FCC Warning Modifications not expressly approved by the manufacturer could void the user authority to operate the equipment under FCC Rules. Instructions concerning human exposure to radio frequency electromagnetic fields: A distance of at least 20cm. between the equipment and all persons should be maintained during the operation of the equipment. Preface Terminology Tanker Truck Monitoring System- User’s Guide IV T T e e r r m m i i n n o o l l o o g g y y Term Description Seal DataSeal, or any other Hi-G-Tek sealing device. AVL Reader DataReader which is connected to an AVL device. HF Reader A DataReader that uses High Frequency long-range radio frequencies to communicate with the DataSeals. LF Reader A DataReader that uses Low Frequency short-range radio frequencies for communication with the DataSeals. For example MicroReader, DataPort, Hand-Held Terminal. SA Reader Stand Alone Reader with no direct connection to PC. Such a Reader does have connection to a modem device (i.e. GPRS modem or DataRadio modem) which provides communication to PC. PC Personal Computer running the Data Collection program. Preface Table of Contents Tanker Truck Monitoring System- User’s Guide V T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s About This Guide .......................................................................................................................... II Revision History............................................................................................................................ II Warnings and Safety ................................................................................................................... III Terminology.................................................................................................................................. IV Table of Contents.......................................................................................................................... V Introduction to the TTMS System........................................................................................... 1 1.1 System Operation ........................................................................................................................3 1.2 Seals...........................................................................................................................................4 1.2.1.1 Seals for Valves......................................................................................................4 1.2.1.2 Seals for Hatches ...................................................................................................4 1.3 TTMS Reader...............................................................................................................................5 1.3.1 AVL Reader ........................................................................................................................5 1.3.1.1 AVL Reader Ports and Indicators .............................................................................6 1.3.1.2 AVL Reader J1/J2 Molex Ports Pinout.......................................................................8 1.3.1.3 AVL Reader I/O Electrical Characteristics .................................................................9 1.3.1.4 AVL Reader Block Diagram...................…

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I/O MODULE HF-RF MODULE CC1021 SPI HF-IN/OUT LOCK DC/DC +VIN HF ANTENNA EEPROM 32KByte OUT2 OUT3 OUT1 IN1 3.9V 4.000 MHz 14.7456 MHz 32.768 KHz LF-RF MODULE LF ANTENNA μp RS232 TRANSCEIVER RS-485 Interface Half Duplex RS-485 TX,Rx,En RS-232 TX1,Rx1,En1 RS-232 TX2,Rx2,En2 Back-up battery LF-IN/OUT CLK,RST,WUP

Hi-G-Tek Ltd. 16 Hacharoshet Street Or-Yehuda, 60375, Israel Tel: +972- 3- 5339359 Fax: +972-3-5339225 www.higtek.com Wireless Monitoring Solutions for Security and Management September 28, 2006 Confidentiality Request regarding application for certification of FCC ID: OB6-IGAV243916 Attn: Federal Communications Commission Authorization and Evaluation Division Pursuant to Sections 0.457 and 0.459 of the Commission’s Rules, we hereby request confidential treatment of information accompanying this application as outlined below: • IG-AV2-43-916_Electrical Schem.pdf • IG-AV2-43-916_Assembly Schem.pdf The above materials contain trade secrets and proprietary information not customarily released to the public. The public disclosure of these materials may be harmful to the applicant and provide unjustified benefits to its competitors. Hi-G-Tek Ltd. understands that pursuant to Section 0.457 of the Rules, disclosure of this application and all accompanying documentation will not be made before the date of the Grant for this application.

External Photographs of Tested E.U.T. Figure 1 Front View Figure 2 Rear View Figure 3 Connector Side Figure 4 Antenna Connector Side

Internal Photographs of Tested E.U.T. Figure 1 PCB Side 1 Figure 2 PCB 1 Side 2 Figure 3 PCB in Unit

Operational Description The AVL Reader consists of two RF modules for communication, the first is the High Frequency module interconnected to the μP via SPI channel, the HF module provides operational frequency (transmit/receive) at 916.5MHz, it is FSK modulated with 40KHz deviation and 16KHz data, the HF used for continuous communication with the tanker sensors (programmed electronic seals with active RF) in order to secure real time remote monitoring of the tanker truck access points. Typically, the HF receiver is always opened for burst messages coming from the sensors in order to obtain continuously "listening". In Tx mode-the AVL Reader interrogates the sensors for their ID, status and user data every 15min. It writes information into the sensors and retrieves logged information (events) into its EEPROM. For short-range communication (optional for management and configuration use) the AVL Reader uses *Low-frequency Channel: Transmit/Receive at 125 KHz, AM modulated with 4KHz data rate The μP is interconnected with two serial communication interfaces, it uses dual RS232 port in addition to one RS485 port for communicating with other devices of the Tanker Truck Monitoring System (TTMS). The I/O module provides one external interrupt input (active low, isolated) as well as three isolated outputs for general purpose. Equipped with back-up battery the AVL Reader ensures continuous operation and support of the essential features in case the power supply from the vehicle is interrupted

Cert. No. 1152.01 Electrical (EMC) Test Report E67380.01 Hi-G-Tek Ltd. Page 1 of 36 ITL FCCMASVE 1.25 26 March 2003 DATE: 10 October 2006 I.T.L. (PRODUCT TESTING) LTD. FCC EMC/Radio Test Report for Hi-G-Tek Ltd. Equipment under test: AVL Reader IG-AV2-43-916 Written by: _____________________________ D. Shidlowsky, Documentation Approved by: _____________________________ E. Pitt, Test Engineer Approved by: _____________________________ I. Raz, EMC Laboratory Manager This report must not be reproduced, except in full, without the written permission of I.T.L. (Product Testing) Ltd. This report relates only to items tested. Cert. No. 1152.01 Electrical (EMC) Test Report E67380.01 Hi-G-Tek Ltd. Page 2 of 36 ITL FCCMASVE 1.25 26 March 2003 Measurement/Technical Report for Hi-G-Tek Ltd. Equipment under test: AVL Reader FCC ID: OB6-IGAV243916 DATE: 10 October 2006 This report concerns: Original Grant x Class II change ___ Class B verification Class A verification Class I change ____ Equipment type: Radio Transmitter Request Issue of Grant: x Immediately upon completion of review Limits used: CISPR 22 Part 15 x Measurement procedure used is ANSI C63.4-2003. Application for Certification Applicant for this device: prepared by: (different from "prepared by") Ishaiahou Raz Yossi Hershko ITL (Product Testing) Ltd. Hi-G-Tek Ltd. 1 Batsheva St. P.O.B. 87 16 Hacharoshet St. Lod 71100 Or Yehuda 60375 Israel Israel Tel: +972-8-915-3100 Tel: +972-3-533-9359 Fax: +972-8-915-3101 Fax: +972-3-533-8225 Email: [email protected] Email: [email protected] Test Report E67380.00 Hi-G-Tek Ltd. Page 3 of 36 ITL FCCMASVE 1.25 26 March 2003 TABLE OF CONTENTS 1. GENERAL INFORMATION ------------------------------------------------------------------------------- 4 1.1 Administrative Information.................................................................................4 1.2 List of Accreditations .........................................................................................5 1.3 Product Description ...........................................................................................6 1.4 Test Methodology ..............................................................................................6 1.5 Test Facility .......................................................................................................6 1.6 Measurement Uncertainty .................................................................................7 2. PRODUCT LABELING------------------------------------------------------------------------------------- 8 3. SYSTEM TEST CONFIGURATION--------------------------------------------------------------------- 9 3.1 Justification........................................................................................................9 3.2 EUT Exercise Software .....................................................................................9 3.3 Special Accessories ..........................................................................................9 3.4 Equipment Modifications ...................................................................................9 3.5 Configuration of Tested System ........................................................................9 4. BLOCK DIAGRAM-----------------------------------------------------------------------------------------10 4.1 Schematic Block/Connection Diagram ............................................................10 4.2 Theory of Operation ........................................................................................11 5. FIELD STRENGTH OF FUNDAMENTAL ------------------------------------------------------------12 5.1 Test Specification ............................................................................................12 5.2 Test Procedure ................................................................................................12 5.3 Measured Data ................................................................................................12 5.4 Test Instrumentation Used, Field Strength of Fundamental ...........................14 6. RADIATED MEASUREMENT PHOTOS -------------------------------------------------------------15 7. RADIATED EMISSION, FOR LOW FREQUENCY TRANSMITTER (125 KHZ) -----------16 7.1 Test Specification ............................................................................................16 7.2 Test Procedure ................................................................................................16 7.3 Test Data .........................................................................................................16 7.4 Test Instrumentation Used, Radiated Measurements.....................................18 8. SPURIOUS RADIATED EMISSION 9KHZ-1000 MHZ--------------------------------------------19 8.1 Measured Data ................................................................................................19 8.2 Test Instrumentation Used, Radiated Measurements.....................................20 8.3 Field Strength Calculation ...............................................................................21 9. SPURIOUS RADIATED EMISSION ABOVE 1 GHZ ----------------------------------------------22 9.1 Spurious Radiated Emission Above 1 GHz.....................................................22 9.2 Test Data .........................................................................................................23 9.3 Test Instrumentation Used, Spurious Radiated Measurements Above 1 GHz ...................................................................................................26 10. PHOTOGRAPHS OF TESTED E.U.T. ----------------------------------------------------------------27 11. APPENDIX A - CORRECTION FACTORS ----------------------------------------------------------30 11.1 Correction factors for CABLE .........................................................................30 11.2 Correction factors for CABLE ......................................…

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Radiated Measurement Photos Figure 1. Radiated Emission Test Figure 2. Radiated Emission Test Figure 3. Radiated Emission Test