RITTE0001Scale Carriage, Model MCSB

CCSS0001 Forklift Scale Technical Manual 17082300A (2/04).00 © Mettler-Toledo, Inc. 2004 No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of Mettler-Toledo, Inc. U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights. INTRODUCTION This publication is provided solely as a guide for individuals who have received Technical Training in servicing the METTLER TOLEDO product. METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR CHANGES WITHOUT NOTICE. Precautions WARNING PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS, AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM. READ this manual BEFORE operating or servicing this equipment. FOLLOW these instructions carefully. SAVE this manual for future reference. DO NOT allow untrained personnel to operate, clean, inspect, maintain, service, or tamper with this equipment. ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance. CALL METTLER TOLEDO for parts, information, and service. WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD, CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG. WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, SERVICING, CLEANING, OR REMOVING THE FUSE. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE. WARNING BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST 30 SECONDS. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN BODILY HARM OR DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT. CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES. CAUTION BE SURE TO BLOCK THE LIFT BRACKET WHEN IT IS IN THE RAISED POSITION. OBSERVE ALL APPROPRIATE SAFETY PROCEDURES WHEN INSTALLING AND SERVICING THE SCALE. DANGER DO NOT REMOVE THE BOLTS FROM MORE THAN ONE FLEXURE AT A TIME WHILE THE CARRIAGE IS INSTALLED ON THE FORKLIFT. UNBOLTING MORE THAN ONE FLEXURE COULD RESULT IN BODILY HARM OR PROPERTY DAMAGE. DANGER IF USED IN A HAZARDOUS AREA, THE HAZARDOUS AREA MUST BE MADE SAFE PRIOR TO INSTALLATION, REPLACEMENT, OR TROUBLESHOOTING. FAILURE TO COMPLY COULD RESULT IN PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE. CAUTION CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED BY METTLER TOLEDO COULD VOID THE AUTHORITY TO OPERATE THIS EQUIPMENT. Contents 1 Introduction....................................................................................................1-1 FCC Notice..........................................................................................................................1-2 2 Installation.....................................................................................................2-1 General..............................................................................................................................2-1 Tools....................................................................................................................................2-1 Install Scale Controller........................................................................................................2-1 Remove the Forklift Truck’s Lift Bracket.................................................................................2-2 Install the Scale Carriage....................................................................................................2-5 Batteries.............................................................................................................................2-8 Geo Index...........................................................................................................................2-9 Shift Adjustment..................................................................................................................2-9 3 Scale Operations............................................................................................3-1 Power-up Sequence.............................................................................................................3-1 Weighing Screen.................................................................................................................3-1 Push Buttons.........................................................................................................................3-2 Weighing Operations...........................................................................................................3-3 Gross Weighing....................................................................................................................3-3 Net Weighing with Push Button Tare.......................................................................................3-4 Net Weighing with Keyboard Tare...........................................................................................3-4 Accumulating Gross Weights..................................................................................................3-5 Accumulating Net Weights.....................................................................................................3-5 SmartWeigh Transactions......................................................................................................3-6 4 Scale Setup....................................................................................................4-1 Setup Screens.....................................................................................................................4-1 Scale..................................................................................................................................4-1 Filter............................................................................................…

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Item 1: Please submit a revised label following the FCC format as stated in Section 2.925. Example - FCC ID: XXX-123456. Also include on label the statements required per 15.19. - See attached documentation. Item 2: There are two different types of labels uploaded, are both of these labels going to be used? If yes, please provide the following: 1 – Although you stated that the FCC ID number will say TE0001, I will need an updated label following the format stated in Section 2.925. Example - FCC ID: XXX-123456. Please also provide the label placement for this label. 2- The files containing the FCC ID: TE0001, are too big. Please resubmit smaller files no greater than 4MB. Item 3: From the documents provided, there are clocks lower than 30MHz. Please provide test data and equipment used showing compliance from 9kHz-30MHz and/or explain. - Addressed in new test report. No emissions of note. Item 5: Please provide a separate filing of the operational description of the circuit functions of the device along with a statement describing how the device operates. This should include a description of the ground system and antenna (if any). - See attached documentation Item 6: In a separate file, please provide a block diagram showing the frequency of all oscillators in the device. - See attached documentation Item 7: I am unable to open the schematic files with a jpeg extension. Please resubmit using a pdf format if possible. Also, the FCC does not allow file sizes greater than 4MB. One of the files uploaded was 39MB - Partly addressed. Why can't you open jpeg files? Item 8 IAW CFR 47 Section 15.31(e) For intentional radiators, measurements of the variation of the input power or the radiated signal level of the fundamental frequency component of the emission, as appropriate, shall be performed with the supply voltage varied between 85% and 115% of the nominal rated supply voltage. Please confirm that this was performed. - The device is powered with a 12V battery. All measurements were performed with a fully charged battery as required by 15.31(e) Item 9: From the test setup photos, it would appear that the antenna of the EUT is a non-removable integral antenna. Please confirm how this device complies with section 15.203. - The antenna in non removable. It is on a PCB inside the EUT enclosure. Section 15.203 does not apply. Item 10: If a device operates over a frequency range greater than 10MHz, then the frequency tested shall be located near the top, near the middle and near the bottom. From the data provided, testing was performed only on the middle channel. Please provide test data showing compliance to 15.249/15.209/15.205 for the top and bottom frequencies. - Addressed in new test report. Item 11: IAW 15.215, the EUT must be designed to ensure that the 20 dB bandwidth of the emission is contained within the frequency band designated in the rule section under which the equipment is operated. Please provide the appropriate band edge/occupied bandwidth plots to show compliance to the low and high frequency band edges. - Addressed in new test report.

From: [email protected] Sent: Tuesday, August 03, 2004 1:03 PM To: Clark, Randy Subject: Photograph changes for MCSB listing. Three new photographs have been supplied to replace those in the original listing. The photographs depict the EUT in an arrangement more consistent with how it was assessed. That is, they show that the battery cable leaves the MCSB enclosure directly rather than have excessive amounts of cable bundled up inside the enclosure. Having large amounts of cable in the enclosure increases the likelihood that RF signals inside the enclosure could couple to the cable and be conducted outside of the enclosure where they could re radiate to the detriment of the EUT's spurious emissions performance. No component changes have been made. Sincerely John Harrington EMC Technical Manager F Squared Laboratories

Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-05E Page 1 of 8 EXTERNAL PHOTOS Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-05E Page 2 of 8 CONDUCTED TEST – Front View Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-05E Page 3 of 8 CONDUCTED TEST – Back View Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-05E Page 4 of 8 RADIATED TEST – Front View Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-05E Page 5 of 8 RADIATED TEST – Back View Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-05E Page 6 of 8 PHOTOGRAPH OF EUT - Front View Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-05E Page 7 of 8 PHOTOGRAPH OF EUT - Back View Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-05E Page 8 of 8 PHOTOGRAPH OF EUT – Black Box and Power Adapter (Whole View)

Mettler Toledo MCSB – Internal Photographs PHOTOGRAPH OF EUT – Main Board (Component Side View) PHOTOGRAPH OF EUT – Main Board (Solder Side View) Mettler Toledo MCSB – Internal Photographs PHOTOGRAPH OF EUT – Test Load Mettler Toledo MCSB – Internal Photographs PHOTOGRAPH OF EUT – Chassis (Inside View) PHOTOGRAPH OF EUT – Chassis Cover (Inside View) Mettler Toledo MCSB – Internal Photographs Photograph of EUT – Radio Module Detail Mettler Toledo MCSB – Internal Photographs Mettler Toledo MCSB – Internal Photographs

Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-07E Page 1 of 5 TEST SET-UP PHOTOS Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-07E Page 2 of 5 CONDUCTED TEST – Front View Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-07E Page 3 of 5 CONDUCTED TEST – Back View Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-07E Page 4 of 5 RADIATED TEST – Front View Client: Mettler Toledo Order No.: CLE091702-01 FCCID: RITTE0001 Date: September 21, 2003 Model No.: MCSB Report No.: CLE091702-01-07E Page 5 of 5 RADIATED TEST – Back View

RADIATED TEST RADIATED TEST