RITTE0002WIRELESS FORKLIFT SCALE

A17082300A (3/05).00 Preliminary MCFA Forklift Scale Service Manual © Mettler-Toledo, Inc. 2004, 2005 No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of Mettler-Toledo, Inc. U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights. METTLER TOLEDO Publication Revision History An overview of this manual’s revision history is compiled below. Publication Name: MCFA Forklift Scale Service Manual Publication Part Number: 17082300A Publication Date: 2/04 Part Number Date Revisions 17082300A(.01) 10/04 Revised load cell calibration procedure on pages 4-15, 7-1, and 7-2. Changed caution message on page 2-2. Added caution message on page 2-8. 17082300A(.02) 12/04 Changed title on front cover to MCFA Forklift Scale Service Manual. Changed name of product on page 1-1 to MCFA forklift scale. Added instructions to raise the forks off the ground to power-up sequence on page 3-1. A17082300A 3/05 Added information about Triplex version of scale: tools list and installation (Chapter 2), maintenance (Chapter 5), load cell replacement (Chapter 6), and parts list (Chapter 8). Replaced screen shots in Chapters 3, 4, 6, and 7. Revised parts lists and added parts for USB port and side shifter options (Chapter 8). Added new Chapter 9 describing installation of USB port and side shifter options. INTRODUCTION This publication is provided solely as a guide for individuals who have received Technical Training in servicing the METTLER TOLEDO product. METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR CHANGES WITHOUT NOTICE. Precautions WARNING PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS, AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM. READ this manual BEFORE operating or servicing this equipment. FOLLOW these instructions carefully. SAVE this manual for future reference. DO NOT allow untrained personnel to operate, clean, inspect, maintain, service, or tamper with this equipment. ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance. CALL METTLER TOLEDO for parts, information, and service. WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD, CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG. WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, SERVICING, CLEANING, OR REMOVING THE FUSE. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE. WARNING BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST 30 SECONDS. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN BODILY HARM OR DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT. CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES. DANGER BE SURE TO BLOCK THE LIFT BRACKET WHEN IT IS IN THE RAISED POSITION. FAILURE TO OBSERVE APPROPRIATE SAFETY PRECATIONS COULD RESULT IN BODILY HARM OR PROPERTY DAMAGE. DANGER DO NOT REMOVE THE BOLTS FROM MORE THAN ONE FLEXURE AT A TIME WHILE THE CARRIAGE IS INSTALLED ON THE FORKLIFT. UNBOLTING MORE THAN ONE FLEXURE COULD RESULT IN BODILY HARM OR PROPERTY DAMAGE. DANGER IF USED IN A HAZARDOUS AREA, THE HAZARDOUS AREA MUST BE MADE SAFE PRIOR TO INSTALLATION, REPLACEMENT, OR TROUBLESHOOTING. FAILURE TO COMPLY COULD RESULT IN PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE. CAUTION CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED BY METTLER TOLEDO COULD VOID THE AUTHORITY TO OPERATE THIS EQUIPMENT. CAUTION THERE IS A RISK OF EXPLOSION IF A BATTERY IS REPLACED WITH AN INCORRECT TYPE OF BATTERY. DISPOSE OF BATTERIES ACCORDING TO LOCAL REGULATIONS. FOR DISPOSAL INFORMATION, REFER TO THE PRODUCT INFORMATION SHEET FOR NICKEL METAL HYDRIDE BATTERIES (NiMH) AT www.panasonic.com OR REFER TO THE RECHARGEABLE BATTERY RECYCLING CORPORATION (www.rbrc.org). Contents 1 Introduction....................................................................................................1-1 FCC Notice..........................................................................................................................1-2 2 Installation.....................................................................................................2-1 General..............................................................................................................................2-1 Tools....................................................................................................................................2-1 Install Scale Controller........................................................................................................2-2 Remove the Forklift Truck’s Lift Bracket.................................................................................2-2 Install the Simplex Scale Carriage.......................................................................................2-6 Install the Triplex Scale Carriage.........................................................................................2-9 Batteries...........................................................................................................................2-12 Geo Index.........................................................................................................................2-13 Shift Adjustment................................................................................................................2-13 3 Scale Operations............................................................................................3-1 Power-up Sequence.............................................................................................................3-1 Weighing Screen......................................................................................…

Text truncated - open the document above for the full version.

M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Chandler, Arizona 85225-7176 FCC ID: RITTE0002 (480) 926-3100 phone, fax (480) 926-3598 MFA p04c0002, d053001919 Date: March 8, 2005 Federal Communications Commission Via: Electronic Filing Attention: Authorization & Evaluation Division Applicant: Mettler-Toledo, Inc. Equipment: MCTB FCC ID: RITTE0002 FCC Rules: 15.249 Gentlemen: On behalf of the Applicant, enclosed please find Application Form 731, Engineering Test Report and all pertinent documentation, the whole for approval of the referenced equipment as shown. Filing fees are attached. We trust the same is in order. Should you need any further information, kindly contact the writer who is authorized to act as agent. Sincerely yours, David E. Lee, Compliance Test Manager enclosure(s) cc: Applicant del/ca M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Chandler, Arizona 85225-7176 FCC ID: RITTE0002 (480) 926-3100 phone, fax (480) 926-3598 MFA p04c0002, d053001919 Transmitter Certification of FCC ID: RITTE0002 Model: MCTB to Federal Communications Commission Rule Part(s) 15.249 Date Of Report: March 8, 2005 On the Behalf of the Applicant: Mettler-Toledo, Inc. At the Request of: P.O. 7215955 Mettler-Toledo, Inc. 6600 Huntley Rd. Columbus, OH 43229 Attention of: Tom Rice (614) 438-4511 ext 7284; Fax: (641) 841-7284 E-mail: [email protected] Supervised By: David E. Lee, Compliance Test Manager M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Chandler, Arizona 85225-7176 FCC ID: RITTE0002 (480) 926-3100 phone, fax (480) 926-3598 MFA p04c0002, d053001919 List Of Exhibits (FCC Certification (Transmitters) - Revised 9/28/98) Applicant: Mettler-Toledo, Inc. FCC ID: RITTE0002 By Applicant: 1. Letter Of Authorization 2. Identification Drawings Label Location of Label Compliance Statement Location of Compliance Statement 3. Documentation: 2.1033(B) (3) User Manual (4) Operational Description (5) Block Diagram (5) Schematic Diagram (7) Photographs Block Diagram Parts List Active Devices 4. Draft Specification Information By M.F.A. Inc. A. Testimonial & Statement of Certification M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Chandler, Arizona 85225-7176 FCC ID: RITTE0002 (480) 926-3100 phone, fax (480) 926-3598 MFA p04c0002, d053001919 The Applicant has been cautioned as to the following: 15.21 Information to User. The users manual or instruction manual for an intentional radiator shall caution the user that changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. 15.27(a) Special Accessories. Equipment marketed to a consumer must be capable of complying with the necessary regulations in the configuration in which the equipment is marketed. Where special accessories, such as shielded cables and/or special connectors are required to enable an unintentional or intentional radiator to comply with the emission limits in this part, the equipment must be marketed with, i.e. shipped and sold with, those special accessories. However, in lieu of shipping or packaging the special accessories with the unintentional or intentional radiator, the responsible party may employ other methods of ensuring that the special accessories are provided to the consumer, without additional charge. Information detailing any alternative method used to supply the special accessories for a grant of equipment authorization or retained in the verification records, as appropriate. The party responsible for the equipment, as detailed in § 2.909 of this chapter, shall ensure that these special accessories are provided with the equipment. The instruction manual for such devices shall include appropriate instructions on the first page of text concerned with the installation of the device that these special accessories must be used with the device. It is the responsibility of the user to use the needed special accessories supplied with the equipment. M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Chandler, Arizona 85225-7176 FCC ID: RITTE0002 (480) 926-3100 phone, fax (480) 926-3598 MFA p04c0002, d053001919 Table Of Contents Rule Description Page . Test Report 1 2.1033(c) General Information Required 2 . Standard Test Conditions and Engineering Practices 6 2.1046(a) RF Power Output (Radiated) 7 2.1053(a) Field Strength of Spurious Radiation 8 2.1049(c)(1) Emission Masks (Occupied Bandwidth) 14 M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Page 1 of 18 Chandler, Arizona 85225-7176 FCC ID: RITTE0002 (480) 926-3100 phone, fax (480) 926-3598 MFA p04c0002, d053001919 Required information per ISO/IEC Guide 25-1990, paragraph 13.2: a) Test Report b) Laboratory: (FCC: 31040/SIT) (Canada: IC 2044) M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Chandler, AZ 85225 c) Report Number: d0530019 d) Client: Mettler-Toledo, Inc. 6600 Huntley Rd. Columbus, OH 43229 e) Identification: MCTB FCC ID: RITTE0002 Description: f) EUT Condition: Not required unless specified in individual tests. g) Report Date: March 8, 2005 EUT Received: December 2, 2004 h, j, k): As indicated in individual tests. i) Sampling method: No sampling procedure used. l) Uncertainty: In accordance with MFA internal quality manual. m) Supervised by: David E. Lee, Compliance Test Manager n) Results: The results presented in this report relate only to the item tested. o) Reproduction: This report must not be reproduced, except in full, without written permission from this laboratory. M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Page 2 of 18 Chandler, Arizona 85225-7176 FCC ID: RITTE0002 (480) 926-3100 phone, fax (480) 926-3598 MFA p04c0002, d053001919 ***Please check rule numbers*** Page Number 2 of 18. List Of General Information Required For Certification In Accordance with FCC Rules and Regulations, Volume II, Part 2 and to 15.249 Sub-Part 2.1033 (c)(1): Name and Address of Applicant: Mettler-T…

Text truncated - open the document above for the full version.

M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Page 11 of 18 Chandler, Arizona 85225-7176 FCC ID: RITTE0002 (480) 926-3100 phone, fax (480) 926-3598 MFA p04c0002, d053001919 Test Setup: Radiated Emissions State: Test Setup: Radiated Emissions State: