Y85FCT-900MRF fuel control terminal

E. J. WARD INC. Fuel Control Terminal Service Guide Advanced Technology with Proven Performance 7/28/2010 1-1 NOTICE The following terms are used throughout this service guide to call attention to the presence of hazards of various risk levels, or to other important information concerning the product: DANGER indicates the presence of a hazard which will cause death, severe personal injury, or substantial property damage if ignored. WARNING indicates the presence of a hazard which can cause death, severe personal injury, or substantial property damage if ignored. CAUTION indicates the presence of a hazard which will or can cause minor personal injury or substantial property damage if ignored. NOTICE indicates special instructions not related to personal injury hazards. It is important that this service guide be thoroughly read and understood before attempting any service on the FUEL CONTROL TERMINAL (FCT). THESE TERMS ARE IMPORTANT AND ARE TO BE TAKEN SERIOUSLY - READ THEM! FAILURE TO FOLLOW THESE GUIDELINES CAN RESULT IN DEATH, SEVERE PERSONAL INJURY, OR SUBSTANTIAL PROPERTY DAMAGE! 1-3 IMPORTANT This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation. NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at owner’s own expense. DANGER Hazardous voltages are present inside the FCT cabinet. Remove all power before servicing! WARNING Consult this service manual before attempting any service procedures on the FCT. Any servicing of the FCT must be performed solely by personnel who are trained and qualified to do so. WARNING Take all necessary precautions when working around hazardous materials and in hazardous areas. Follow applicable electrical codes. Do not use electrically powered tools or equipment when in a hazardous location. If you are unsure of actions, consult local authorities. WARNING Failure to comply with all safety requirements can result in death, severe personal injury, or substantial property damage. NOTICE Specifications and/or installation instructions are subject to change. 1-4 Table of Contents 1. INTRODUCTION .................................................................................................................................6 2. FUEL CONTROL TERMINAL WARRANTY..................................................................................7 3. FUEL SYSTEM OVERVIEW .............................................................................................................8 THE FUELING SYSTEM......................................................................................................................................8 3.1 HOST COMPUTER.................................................................................................................................9 3.2 FUEL SITE.............................................................................................................................................9 3.3 ELECTRONIC ACCESS MEDIA.............................................................................................................10 3.4 COMMUNICATIONS.............................................................................................................................10 3.5 DOWNLOAD PARAMETERS.................................................................................................................11 3.6 FUELING PROCESS..............................................................................................................................12 3.7 FUELING AUTHORIZATION.................................................................................................................13 3.8 PUMP LOGIC.......................................................................................................................................14 3.9 THE FUEL CONTROL TERMINAL.........................................................................................................16 4. FCT POWER REQUIREMENTS .....................................................................................................19 4.1 FCT POWER SPECIFICATION - 120VAC .............................................................................................19 4.2 GROUND.............................................................................................................................................19 4.3 AC VOLTAGE CHECK PROCEDURE.....................................................................................................21 4.4 DC VOLTAGE CHECK PROCEDURE.....................................................................................................22 4.5 POWER SUPPLY TROUBLESHOOTING..................................................................................................23 5. FCT START-UP ..................................................................................................................................24 5.1 START-UP MESSAGES ON FCT’S WITHOUT AN OPERATING SYSTEM ...........................................24 5.2 DOWNLOADING AN OPERATING SYSTEM .....................................................................................26 6. CARD TYPES.............................................................................................................…

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Please review and make any necessary changes! Note: The colors shown are for visualization purposes only and are not intended as a color match on the finished parts. 091060 MAKE CHANGES: ANOTHER PROOF REQUIRED NO FURTHER PROOF REQUIRED MAKE CHANGES INDICATED: SIGNATURE REQUIREDDATE PROOF APPROVED SIGNATURE REQUIREDDATE YOUR APPROVAL INDICATES COMPLETE ACCEPTANCE OF THE JOB BEING PROOFED. PROOF Background: reflex blue Copy: silver material SCALE: 100% revised 7-12-10 070083.pdf FORM 663 R 11/16/05 070083revA 070083revA 6.000" R 0.187" 2.000" 0.188"5.625" 1.625" 0.188" Ø 0.170" TM POWER REQUIREMENTS: 120V/240V AC, 60 H z, 3A OR 12V DC, 3A 2.500" TM POWER REQUIREMENTS: 120V/240V AC, 60 H z, 3A OR 12V DC, 3A

This report is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this report. Only the Client is authorized to permit copying or distribution of this report and then only in its entirety. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in writing by Intertek. The observations and test results in this report are relevant only to the sample tested. This report by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program. EMC Report for EJ Ward on the 916.5MHz FCT-RT Terminal Page 1 of 18 TEST REPORT Report Number: 100032834DAL-004 Project Number: G100032834 Report Issue Date: January 27, 2011 Product Designation: 916.5MHz FCT-RT Terminal Standards: FCC 15.249 – Operation within the bands 902-928 MHz, 2400- 2483.5MHz, 5725-5875, and 24.0-24.25 GHz. Tested by: Client: Intertek Testing Services NA, Inc. 1809 10 th St. Suite 400 Plano, TX 75074 - USA EJ Ward 8801 Tradeway St San Antonio, TX 78217 Report prepared by Report reviewed by William Cullen EMC Project Engineer Shawn McGuinness EMC Senior Project Engineer Intertek Report Number: 100032834DAL-004 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-RT Terminal Page 2 of 18 TABLE OF CONTENTS 1 Introduction and Conclusion .............................................................................................................. 3 2 Test Summary ...................................................................................................................................... 3 3 Description of Equipment Under Test ............................................................................................... 4 4 System setup including cable interconnection details, support equipment and simplified block diagram ........................................................................................................................................................ 5 5 Overview of EUT (Low Power Transmitter) (FCC 15C –EUT Overview) ......................................... 6 6 Duty Cycle Determination (FCC 15A – 15.35(c)) ............................................................................... 7 7 Radiated emissions (E-field) for low power intentional radiators. (Radiated Emissions LPD).. 10 8 Occupied Bandwidth (FCC Part 2.1049) .......................................................................................... 16 9 Measurement Uncertainty ................................................................................................................. 17 10 Revision History ............................................................................................................................. 18 Intertek Report Number: 100032834DAL-004 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-RT Terminal Page 3 of 18 1 Introduction and Conclusion The tests indicated in section 2.0 were performed on the product constructed as described in section 3.0. The remaining test sections are the verbatim text from the actual data sheets used during the investigation. These test sections include the test name, the specified test Method, a list of the actual Test Equipment Used, documentation Photos, Results and raw Data. No additions, deviations, or exclusions have been made from the standard(s) unless specifically noted. Based on the results of our investigation, we have concluded the product tested complies with the requirements of the standard(s) indicated. The results obtained in this test report pertain only to the item(s) tested. 2 Test Summary Section Test full name Test date Result 3 Description of Equipment Under Test --- --- 4 System setup including cable interconnection details, support equipment and simplified block diagram --- --- 5 Overview of EUT 01/06/11 Pass 6 Duty Cycle Determination 01/25/11 Pass 7 Radiated Emissions 01/07/11 and 01/26/10 Pass 8 Occupied Bandwidth 01/07/11 Pass Intertek Report Number: 100032834DAL-004 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-RT Terminal Page 4 of 18 3 Description of Equipment Under Test Equipment Under Test Description Manufacturer Model Number Serial Number 916.5MHz FCT-RT Terminal EJ Ward SS-SICKVH-F210-T82- H-0 AI0-3625 Receive Date: 12/20/10 Received Condition: Good Type: Production Description of Equipment Under Test The EUT is a transmitter that connects to a gas pump hose and transmits to a terminal when it is shaken to indicate which pump is being used when gassing up. Operating modes of the EUT: No. Descriptions of EUT Exercising 1 The transmitter was reprogrammed to transmit continuously after being shaken to allow the measurements to be made. The module is battery operated. Intertek Report Number: 100032834DAL-004 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-RT Terminal Page 5 of 18 4 System setup including cable interconnection details, support equipment and simplified block diagram 4.0 Method: 4.1 EUT Block Diagram: 4.2 Data: Qty Description Length Shielding Ferrites None Support Equipment Description Manufacturer Model Number Serial Number none none none none RT Terminal Antenna TX internal location Intertek Report Number: 100032834DAL-004 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-RT Terminal Page 6 of 18 5 Overview of EUT (Low Power Transmitter) (FCC 15C –EUT Overview) 5.0 Method Complete the overview spreadsheet. Related Submittal(s) Grants: This report is for use with an application for certificate of a low power transmitter application. Data: EJ Ward Applicant Trade Name & Model No. 916.5MHz FCT-RT Terminal FCC I…

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This report is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this report. Only the Client is authorized to permit copying or distribution of this report and then only in its entirety. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in writing by Intertek. The observations and test results in this report are relevant only to the sample tested. This report by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program. EMC Report for EJ Ward on the 916.5MHz FCT-XT Terminal Page 1 of 18 TEST REPORT Report Number: 100032834DAL-003 Project Number: G100032834 Report Issue Date: January 27, 2011 Product Designation: 916.5MHz FCT-XT Terminal Standards: FCC 15.249 – Operation within the bands 902-928 MHz, 2400- 2483.5MHz, 5725-5875, and 24.0-24.25 GHz. Tested by: Client: Intertek Testing Services NA, Inc. 1809 10 th St. Suite 400 Plano, TX 75074 - USA EJ Ward 8801 Tradeway St San Antonio, TX 78217 Report prepared by Report reviewed by William Cullen EMC Project Engineer Shawn McGuinness EMC Senior Project Engineer Intertek Report Number: 100032834DAL-003 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-XT Terminal Page 2 of 18 TABLE OF CONTENTS 1 Introduction and Conclusion .............................................................................................................. 3 2 Test Summary ...................................................................................................................................... 3 3 Description of Equipment Under Test ............................................................................................... 4 4 System setup including cable interconnection details, support equipment and simplified block diagram ........................................................................................................................................................ 5 5 Overview of EUT (Low Power Transmitter) (FCC 15C –EUT Overview) ......................................... 6 6 Duty Cycle Determination (FCC 15A – 15.35(c)) ............................................................................... 7 7 Radiated emissions (E-field) for low power intentional radiators. (Radiated Emissions LPD).. 10 8 Occupied Bandwidth (FCC Part 2.1049) .......................................................................................... 16 9 Measurement Uncertainty ................................................................................................................. 17 10 Revision History ............................................................................................................................. 18 Intertek Report Number: 100032834DAL-003 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-XT Terminal Page 3 of 18 1 Introduction and Conclusion The tests indicated in section 2.0 were performed on the product constructed as described in section 3.0. The remaining test sections are the verbatim text from the actual data sheets used during the investigation. These test sections include the test name, the specified test Method, a list of the actual Test Equipment Used, documentation Photos, Results and raw Data. No additions, deviations, or exclusions have been made from the standard(s) unless specifically noted. Based on the results of our investigation, we have concluded the product tested complies with the requirements of the standard(s) indicated. The results obtained in this test report pertain only to the item(s) tested. 2 Test Summary Section Test full name Test date Result 3 Description of Equipment Under Test --- --- 4 System setup including cable interconnection details, support equipment and simplified block diagram --- --- 5 Overview of EUT 01/06/11 Pass 6 Duty Cycle Determination 01/25/11 Pass 7 Radiated Emissions 01/07/11 and 01/26/10 Pass 8 Occupied Bandwidth 01/07/11 Pass Intertek Report Number: 100032834DAL-003 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-XT Terminal Page 4 of 18 3 Description of Equipment Under Test Equipment Under Test Description Manufacturer Model Number Serial Number 916.5MHz FCT-XT Terminal EJ Ward TT-4CKVH-4H-00 AI0-3625 Receive Date: 12/20/10 Received Condition: Good Type: Production Description of Equipment Under Test The EUT is a transmitter that connects to a gas pump hose and transmits to a terminal when it is shaken to indicate which pump is being used when gassing up. Operating modes of the EUT: No. Descriptions of EUT Exercising 1 The transmitter was reprogrammed to transmit continuously after being shaken to allow the measurements to be made. The module is battery operated. Intertek Report Number: 100032834DAL-003 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-XT Terminal Page 5 of 18 4 System setup including cable interconnection details, support equipment and simplified block diagram 4.0 Method: 4.1 EUT Block Diagram: 4.2 Data: Qty Description Length Shielding Ferrites None Support Equipment Description Manufacturer Model Number Serial Number none none none none XT Terminal Antenna TX internal location Intertek Report Number: 100032834DAL-003 Issued: 01/27/2011 EMC Report for EJ Ward on the 916.5MHz FCT-XT Terminal Page 6 of 18 5 Overview of EUT (Low Power Transmitter) (FCC 15C –EUT Overview) 5.0 Method Complete the overview spreadsheet. Related Submittal(s) Grants: This report is for use with an application for certificate of a low power transmitter application. Data: EJ Ward Applicant Trade Name & Model No. 916.5MHz FCT-XT Terminal FCC Identifier…

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