YIY-AMTCASG1UHF DATA TRANSCEIVER

Document Number: CAS-CAM_RF Operating Instructions.doc Author: Craig Hoffmann Issue: E Date: 18 June 2010 ADVANCED MINING TECHNOLOGIES PTY. LTD. COLLISION AVOIDANCE SYSTEM CAS-CAM/RF ® Operating Instructions 18 June 2010 Issue E © ADVANCED MINING TECHNOLOGIES PTY LTD A.B.N. 76 060 418 859 All copyrights in this document and any accompanying drawings, data sheets or other documents shall remain the exclusive property of ADVANCED MINING TECHNOLOGIES PTY LTD and shall not be disclosed by the recipient to third persons without the written consent of the company. The document is supplied without liability for errors or omissions. Collision Avoidance System: CAS-CAM/RF® Operating Instructions Document Number: CAS-CAM_RF Operating Instructions (with FCC precautions)_18June2010.doc Page 2 of 126 Issue: E Dear Customer Thank-you for purchasing the CAS-CAM/RF ® system. We strongly suggest that you note the listed Precautions and carefully study the Operating Instructions before attempting to operate the CAS-CAM/RF ® system. Collision Avoidance System: CAS-CAM/RF® Operating Instructions Document Number: CAS-CAM_RF Operating Instructions (with FCC precautions)_18June2010.doc Page 3 of 126 Issue: E Table of Contents 1 PRECAUTIONS...........................................................................................................11 1.1 Certifications .............................................................................................................11 1.2 Operation ...................................................................................................................11 1.3 Installation .................................................................................................................12 1.4 Repairs .......................................................................................................................12 2 SYSTEM OVERVIEW..................................................................................................13 2.1 Introduction ...............................................................................................................13 2.2 Performance Capabilities .........................................................................................14 2.3 Features and Benefits ...............................................................................................15 3 BASIC SYSTEM OPERATION....................................................................................18 4 SYSTEM DESCRIPTION.............................................................................................19 4.1 Overview ....................................................................................................................19 4.2 Heavy Vehicle System...............................................................................................20 4.2.1 Camera Unit (PROD0118) ..................................................................................20 4.2.2 Display Unit (PROD0119) ...................................................................................21 4.2.3 Expansion Unit (PROD0161) ..............................................................................22 4.2.4 Front / Rear RF Unit (PROD0239 / PROD0169).................................................24 4.3 Light Vehicle (LV) System (with integral beacon) (PROD0246) .............................26 4.4 Light Vehicle (LV) System (with external beacon option) (PROD0294) ................28 4.5 Stationary Object (SO) System (PROD0210) ...........................................................30 4.6 Mobile Plant & Equipment (HV) System (PROD0225).............................................30 4.7 Personnel Tag (PT) Unit............................................................................................30 4.8 Test Station (TS) System (PROD0241).....................................................................32 5 SYSTEM OPERATION................................................................................................33 5.1 General .......................................................................................................................33 5.2 Programmable Detection Zones...............................................................................34 5.2.1 Heavy Vehicle Detection Zones ..........................................................................34 5.2.2 Light Vehicle Detection Zone ..............................................................................35 Collision Avoidance System: CAS-CAM/RF® Operating Instructions Document Number: CAS-CAM_RF Operating Instructions (with FCC precautions)_18June2010.doc Page 4 of 126 Issue: E 5.2.3 Stationary Object / Mobile Plant & Equipment / Test Station Detection Zone .....36 6 COLLISION AVOIDANCE APPLICATIONS ...............................................................37 6.1 Heavy Vehicle (HV) to Heavy Vehicle (HV) collision avoidance ............................37 6.2 Heavy Vehicle (HV) to Light Vehicle (LV) collision avoidance ..............................37 6.3 Dragline / Shovel to Cleanup Dozer / Trailing Cable Handling Vehicle / Dump Truck collision avoidance ...............................................................................................38 6.4 Heavy Vehicle (HV) to Stationary Object (SO) collision avoidance (e.g. fixed plant & equipment) ....................................................................................................................38 6.5 Heavy Vehicle to Haul Road Crossing / Merging Collision Scenario....................38 6.6 Heavy Vehicle to other RF tagged Vehicles Collision Avoidance Due to Driver Fatigue ..............................................................................................................................39 6.7 Other Applications ....................................................................................................39 6.8 Additional Benefits from Camera Only installations (CAS-CAM ® ) ...…

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EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 24 of 33 10. PHOTOGRAPH(S) External views of items tested EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 25 of 33 EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 26 of 33

BUS OUT Tx BUS IN Rx ANTENNA DC:12V MAX 2.4W N11443 FCC ID: YIY-AMTCASG1 IC: 8903A-AMTCASG1 MANUFACTURED IN AUSTRALIA SUBTEL 30493/DFRS 00042/F-39 ICASA TA-2008/1338 05888/POSTEL/2007 2466 PROD0169 SERIAL: 310X YYYY ZZZZ CAS-CAM/RF RF UNIT R AMT RF UNIT SAMPLE LABEL NOTES 1MATERIAL: AUTOTYPE AUTOTEX XE V200 (200 micron) 2.SCREEN PRINTED ON INNER SURFACE 3.ADHESIVE: 3M 468MP 4.LABELLING TEXT AND SERIAL NUMBERS WILL VARY ACCORDING TO RF UNIT VARIANT TYPE 5.REGULATORY APPROVAL TEXT MAY VARY DEPENDING ON COUNTRY OF DESTINATION 5.LABEL DIMENSIONS: 134x110mm APPROX BUS OUT Tx BUS IN Rx ANTENNA DC:12V MAX 2.4W N11443 FCC ID: YIY-AMTCASG1 IC: 8903A-AMTCASG1 MANUFACTURED IN AUSTRALIA SUBTEL 30493/DFRS 00042/F-39 ICASA TA-2008/1338 05888/POSTEL/2007 2466 PRODXXXX SERIAL: 310X YYYY ZZZZ CAS-CAM/RF RF UNIT R AMT RF UNIT SAMPLE LABEL NOTES 1MATERIAL: AUTOTYPE AUTOTEX XE V200 (200 micron) 2.SCREEN PRINTED ON INNER SURFACE 3.ADHESIVE: 3M 468MP 4.LABELLING TEXT AND SERIAL NUMBERS WILL VARY ACCORDING TO RF UNIT VARIANT TYPE 5.REGULATORY APPROVAL TEXT MAY VARY DEPENDING ON COUNTRY OF DESTINATION 5.LABEL DIMENSIONS: 134x110mm APPROX EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 24 of 33 10. PHOTOGRAPH(S) External views of items tested EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 25 of 33

EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 27 of 33 Internal views EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 28 of 33

CD50 Series CD51 Series UHF Ground Independent Mopole™ 380-520 MHz www.rfi.com.au 97 UHF Mopoles™are excellent performers even when gutter mounted as this pattern demonstrates. The Mopole™design has resulted in an antenna which is largely omnidirectional in spite of its gutter mounting position. TEST FREQUENCY: 460 MHz REFERENCE ANTENNA MODEL: SW7 MOUNT: MB10 Roof Centre TEST ANTENNA MODEL: CD51 MOUNT: GM2 Gutter Drivers Side TEST FREQUENCY: 460MHz REFERENCE ANTENNA MODEL: SW7 MOUNT: MB10 POSITION: Roof Centre TEST ANTENNA MODEL: CD51 MOUNT: Trunk Mount POSITION: Rear Driver Side Although the CD51 Mopole TM style works extremely well when gutter mounted, moving the antenna down to the vehicle fender , as shown here, will result in severe pattern degradation. This antenna should not be used in this mounting position. Typical VSWR response (CD51) Model No. CD50-65-50CD50-65-70CD50-68-50CD50-68-70CD51-65-50CD51-65-70CD51-68-50CD51-68-70 Gain4dB over a ¼ wave. See note (1) Frequency MHz380 - 440450 - 520380 - 440450 - 520 PowerW50 Tuned Bandwidth13 MHz @ <1.5:1 VSWR TuningField tune to minimum VSWR using supplied tuning chart Model No.CD50-XX-50CD50-XX-70CD51-XX-50CD51-XX-70 Whip Material17-7 PH Stainless steelCopper braid element in flexible nylon tubing Whip Lengthmm395360 MountingMBC base (included)Threaded studMBC base (included)Threaded stud Cable and ConnectorNot included, order separately. See note (2) Electrical Mechanical (1) Mopole™ antennas such as the CD50 and CD51 exhibit a 4dB improvement in performance over a 3wave whip but in pattern tests deliver only 2.0 to 2.5dB of actual gain. This improvement in performance can be attributed to a lower angle of radiation and is of particular benefit to users in rugged terrain conditions and in heavily built up city areas. (2) Available preterminated with 5m 8058 RG58C/U. Use -73 or -53 suffix to replace -70 or -50 suffix. Australian Patent No. 596830 and 656793 CD50-xx-70 cross section with cable fitted MOUNTING NOTES CRIMP DETAIL 4 5 6 A B C 1 D 2 3 D C B A 1234 5 6 c OF All copyrights in this drawing shall remain the exclusive property of ADVANCED MINING TECHNOLOGIES PTY LTD and shall not be disclosed by the recipient to third persons without the prior written consent of the company. It is supplied without liability for errors or omissions ABN 76 060 418 859 DATE A3 APP'D SHEET DATEDRAWN SCALE DESCRIPTION FILENAME TOL ZONE TITLE MATERIALFINISH ISSUESHEET-NODRAWING-NO ADVANCED MINING TECHNOLOGIES PTY LTD ADVANCED MINING TECHNOLOGIES PTY. LTD. PART-NO PROD0242 A 1 1 PROD0242 MSM16-1-09ORIGINAL NTS NOTE: REMOVE ALL SHARP EDGES PROD0242-A_cas_ant_trim.idw CAS-CAM/RF ANTENNA SEE PARTS LIST NATURAL X ±0.5X.X ±0.1X.XX ±0.01X.XXX ±0.001X°±0.5 ALL DIMENSION ARE IN MILLIMETRES UNLESS OTHERWISE SPECIFIED16-1-09PM 1ANTENNA MOPOLE FLEXIBLE WHIP GROUND INDEPENDENTMISC00361 QTYDESCRIPTIONPART NO.ITEM CRIMP DETAIL 240.0 1 NOTE: STANDARD ANTENNA (MISC0036) IS TRIMMED TO 240mm LENGTH AS SHOWN.

EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, NZ Phone: +64 9 360 0862 Fax: +64 9 360 0861 POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand E-mail: [email protected] Exposure of humans to RF fields Calculations have been made using the General Public/Uncontrolled Exposure limits. Minimum safe distances have been calculated below. Power density, mW/cm 2 = E 2 /3770 - Occupational / Controlled Exposure limit will be 1.51 mW/cm 2 (f/300 = 454 MHz/300) - General Population / Uncontrolled exposure limit will be 0.3 mW/cm 2 (f/1500 = 454 MHz/1500) The minimum distance from the antenna at which the MPE is met is calculated from the equation relating field strength in V/m, transmit power in watts, transmit antenna gain, transmitter duty cycle and separation distance in metres: E, V/m = ( (30 * P * G)) / d Controlled Uncontrolled E = 1.51 W/m 2 = E 2 /3770 E = 0.3 W/m 2 = E 2 /3770 E= 1.51*3770 E= 0.3*3770 E = 75.4 V/m E = 33.6 V/m The rated maximum transmitter power = 0.020 watts. Transmitter is operated using a quarter wave whip antenna with a gain of 5 dBi (3.2). Controlled Uncontrolled d =  (30 * P * G*DC) / E d =  (30 * 0.02 * 3.2) / 75.4 d =  (30 * 0.02 * 3.2 ) / 33.6 d = 0.018 metres or 1.8 cm d = 0.041 metres or 4.1 cm Result: Complies if a safe distance of 20 cm is applied

EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 1 of 33 TEST REPORT CAS / CAM Global RF Collision Avoidance System Transmitter tested for compliance with the Code of Federal Regulations (CFR) 47 Part 90 –Private Land Mobile Services for Advanced Mining Technologies PTY Ltd Test Report issued by: ______________________________________ Andrew Cutler - General Manager EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 2 of 33 Table of Contents 1. CLIENT INFORMATION 3 2. DESCRIPTION OF TEST SAMPLE 3 3. COMPLIANCE STATEMENT & TEST RESULTS 5 4. TEST SAMPLE DESCRIPTION 6 5. TEST CONDITIONS 7 6. ATTESTATION 8 7. TRANSMITTER TEST RESULTS 9 8. TEST EQUIPMENT USED 23 9. ACCREDITATIONS 23 10. PHOTOGRAPH(S) 24 EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 3 of 33 1. CLIENT INFORMATION Company Name Advanced Mining Technologies PTY Ltd Address PO Box 5107 Chittaway Bay State New South Wales 2261 Country Australia Contact Mr Dmitri Fechine 2. DESCRIPTION OF TEST SAMPLE Brand Name CAS / CAM Model Number Global RF Product Collision Avoidance System Transmitter Manufacturer AMT PTY Ltd Designed in Australia Manufactured in Australia FCC ID YIY-AMTCASG1 The system was powered at 13.8 Vdc using an external lead acid battery. Section 90.217 of the FCC rules has been applied to this transmitter as the power output does not exceed 120 mW. Two versions of this transmitter were tested with identical transmitter results obtained. The versions of the transmitter tested were identified as follows: EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 4 of 33 - AMT CAS Heavy Vehicle System that consisted of the following - 6 x PROD0118 Colour Camera Units - PROD0119 Colour LCD Display - PROD0161 CAS Expansion Unit - PROD0169 Heavy Vehicle Rear RF Unit. Serial no# 1694 1002 0171 - AMT CAS Light Vehicle System that consisted of the following - PROD0711 Light Vehicle Dash Alarm - PROD0295 Light Vehicle RF Unit. Serial no# 2963 0904 0185 The transmitter module in each of this RF units is identical with the main difference between the samples being the type and number of ports provided with the device. The RF module in the system is operated using a whip antenna with a 5 dBi gain. Testing was therefore carried out with a dummy load for the spurious emission case radiation tests and with the antenna connected to confirm the radiated power from the system. This report can also be applied to the following devices which are identical to the units tested except for variations in the dip switch settings that result in different unit ID numbers being transmitted and as a result different part numbers. Mainstream units: PROD0239 CAS Heavy Vehicle FRONT RF UNIT PROD0307 CAS Heavy Vehicle RIGHT RF UNIT PROD0308 CAS Heavy Vehicle LEFT RF UNIT Special cases: PROD0193 (CAS CALIBRATION UNIT)) PROD0580 (CAS LVV RF UNIT) PROD0595 (CAS TEST STATION RF UNIT) PROD0596 (STATIONARY OBJECT RF UNIT) PROD0598 (MOBILE PLANT & EQUIPMENT RF UNIT) PROD0650 (CAS BATTERY LV RF UNIT) PROD0655 (CAS HV RF INTERLOCK UNIT) EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 5 of 33 3. COMPLIANCE STATEMENT & TEST RESULTS The CAS / CAM Global RF Collision Avoidance System complies with 47 CFR Part 90, section 90.217. Testing was carried out in accordance with the test methods defined in 47 CFR Part 2 and 90. Listed below are the relevant Part 2 test methods and the Part 90 limits. CLAUSE TEST PERFORMED RESULT 2.1041 Measurement procedures Noted 2.1046 RF power output Complies 2.1049 Occupied bandwidth Complies 2.1051 Spurious emissions at antenna terminals Complies 2.1053 Field strength of spurious radiation Complies 2.1055 Frequency stability Complies 2.1057 Frequency spectrum to be investigated Noted 90.217 Exemption from technical standards Complies EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 6 of 33 4. TEST SAMPLE DESCRIPTION The sample tested has the following specifications: Rated Transmitter Output Power Maximum output power: 20 mW (+13.0 d…

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EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 29 of 33 Radiated emissions test set up – Dummy load on output EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 30 of 33 EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 31 of 33 Radiated emissions test set up – Whip antenna on output EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 32 of 33 EMC Technologies (NZ) Ltd Test Report No 100526.1 Report date: 10 June 2010 EMC Technologies (NZ) Ltd Telephone: +64 9 360 0862 Fax: +64 9 360 0861 STREET ADDRESS - 47 MacKelvie Street, Grey Lynn, Auckland, New Zealand E-mail: [email protected] POSTAL ADDRESS - PO Box 68 307, Newton, Auckland, New Zealand Web Site: www.emctech.com.au This report may not be reproduced except in full Page 33 of 33