2ADAT-T40S0TOS1T40 Torquemeter

Mounting Instructions English T40HS 3 V1 T40HS Table of content Safety instructions ............................................................................................ 1 1 Markings used .............................................................................................. 7 1.1 Symbols on the transducer ................................................................................................................... 7 1.2 The markings used in this document .................................................................................................... 7 2 Application .................................................................................................. 8 3 Structure and mode of operation .................................................................. 9 4 Mechanical installation ............................................................................. 10 4.1 Important precautions during installation.......................................................................................... 10 4.2 Conditions on site ................................................................................................................................ 11 4.3 Mounting position ............................................................................................................................... 11 4.4 Installation options ................................................................................................................................ 11 4.4.1 Installation with subsequent stator mounting ........................................................................... 12 4.5 Mounting the rotor................................................................................................................................ 13 4.6 Mounting the stator ............................................................................................................................. 14 5 Electrical connection ............................................................................... 17 5.1 General instructions ............................................................................................................................ 17 5.2 EMC protection .................................................................................................................................... 17 5.3 Connector pin assignment ..................................................................................................................... 19 5.4 Supply voltage ....................................................................................................................................... 21 6 Shunt signal ............................................................................................. 22 7 Functionality testing ................................................................................... 23 7.1 Rotor status, LED A (upper LED) ............................................................................................................ 23 7.2 Stator status, LED B (lower LED) ............................................................................................................ 24 8 Loading capacity ...................................................................................... 25 9 M aintenance ............................................................................................. 26 10 Waste disposal and environmental protection ....................................... 26 11 Dimensions............................................................................................... 27 11.1 Dimensions Rotor 500N·m – 1kN·m ..................................................................................................... 27 11.2 Dimensions Rotor 2 – 3kN·m ................................................................................................................. 28 11.3 Dimensions Stator: 500N·m – 1kN·m .................................................................................................... 29 11.4 Dimensions Stator: 2– 3kN·m ................................................................................................................ 30 12 Order numbers, accessories .................................................................... 31 13 Specifications ............................................................................................ 32 14 Supplementary technical information ......................................................... 35 1 Safety instructions FCC Compliance & Advisory Statement Important Any changes or modification not expressly approved in writing by the party responsible for compliance could void the user’s authority to operate the device. Where specified additional components or accessories elsewhere defined to be used with the installation of the product, they must be used in order to ensure compliance with FCC regulations. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. The FCC identifier or the unique identifier, as appropriate, must be displayed on the device. Model Measuring range FCC ID IC T40HS-S0 100N·m – <2kN·m 2ADAT-T40S0TOS1 12438A-T40S0TOS1 T40HS-S1 >1 - 3 kN·m 2ADAT-T40S0TOS1 12438A-T40S0TOS1 T40HS-S0-MPZ1402023 >100N·m – <2kN·m 2ADAT-T40S0TOS1 12438A-T40S0TOS1 2 Label example with FCC ID and IC number Label Fig. 1.1 Location of the label on the stator of the device Fig. 1.2 Example of the label 3 Industry Canada This device complies with Industry Canada standard RSS210. This device complies with Industry Canada license−exempt RSS standard(s).Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired opera…

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Variants FCC -Certification FCC ID: 2ADAT-T40S0TOS1 IC: 12438A-T40S0TOS1 HBM: public 1 15.10.2014 © HBM Type Approval Electrical Parts Variations of mechanical parts of rotor (variations have same RF Characteristics) T40HS - Family 2 15.10.2014 HBM: public Customized 100 N · m ... < 2000 N · m Customized > 1 kN · m ... 3 kN · m S0 S1 ØD=69mmØD=87mm ØD ØD Customized 100 N · m ... < 2000 N · m S0-MPZ1402023 ØD=69mm ØD © HBM One type will be EMC tested Description of mechanical rotor variations of one s ize 3 HBM: public 15.10.2014 ØD Basis elements (stator and all electrical parts on the rot or) - for each size (e.g. S4) these parts are always the same) Same RF Characteristics:• All types of one size have the same stator, same primar y coil, same rotor PCB, same secondary coil on the rotor and have complete metallic housing of rotor and stator. Each size has a special matching circuit for the primary / secondary coil. Possible mechanical modifications (no influence on RF characteristic): • Variations of the thickness of the strain detection zone to realize different torque ranges (e.g. 2kNm, 3kNm ,...) • Variations of flanges (e.g. diameter of PCD, length, ...) to realize different mechanical interface (mountabl e to customers counter flange) Optional:• Magnetic speed module with a magnetic ring on the rot or and a speed sensor (with electronics) on the stator. • This part is part of the digital device and has no inf luence to the RF characteristic. Strain detection zone (examples) Mechanical variations (examples) Rotor PCB Stator (including primary coil, (for each size defined diameter) Secondary coil on rotor (for each size defined diameter) Flange

A n n e x 2 t o Test Report # EMCC-040197BPA Issue Date: 2015-11-27 Test of HBM type T40HS-S0, T40HS-S1, T40HS-S0-MPZ1402023 to 47 CFR 15.207, 15.209 Telephone: +49 9194 9016 Telefax: +49 9194 8125 Mail: [email protected] Web: http://www.emcc.de EMCCons DR. RAŠEK GmbH & Co. KG Moggast, Boelwiese 8 91320 Ebermannstadt Germany FCC Registration # 878769 Industry Canada Listing # 3464C 040197BPA Page 1 of 2 ANNEX 2 TO TEST REPORT # EMCC-040197BPA, 2015-11-27 PHOTOGRAPHS OF EQUIPMENT UNDER TEST (EUT) EQUIPMENT UNDER TEST: Trade Name: T40HS Torquemeter Type Designation(s): T40HS-S0, T40HS-S1, T40HS-S0-MPZ1402023 Serial Number: Type: T40HS-S0: 192940010 Type: T40HS-S1: 191130008 Type: T40HS-S0-MPZ1402023: 192540009 Equipment Class: Low Power Transceiver Manufacturer: Hottinger Baldwin Messtechnik GmbH Address: Im Tiefen See 45 64293 Darmstadt Germany Phone: +49 6151 803 0 Fax: +49 6151 803 9 100 RELEVANT STANDARD(S): 47 CFR 15.209 MEASUREMENT PROCEDURE: ANSI C63.10-2013 Other CONTENTS Page 1 Photos of EUT ....................................................................................................................................................................................... 2 A n n e x 2 t o Test Report # EMCC-040197BPA Page 2 of 2 Issue Date: 2015-11-27 Test of HBM type T40HS-S0, T40HS-S1, T40HS-S0-MPZ1402023 to 47 CFR 15.207, 15.209 © EMCCons DR. RAŠEK GmbH & Co. KG 2015 040197BPA 1 PHOTOS OF EUT T40HS-S0 side 1* T40HS-S0 side 2* T40HS-S1 side 1* T40HS-S1 side 2* T40HS-S0-MPZ1402023 side 1*, stator bonded together with copper foil T40HS-S0-MPZ1402023 side 2* stator bonded together with copper foil Note *: Photo shows EUT as tested. The naming of the EUTs was modified after the test, see chapter 2.1 of the report.

Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 64293 Darmstadt Germany Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 D-64293 Darmstadt Tel. +49 6151 803-0 Fax +49 6151 803-9100 www.hbm.com 2015/11/19 External Photos T40S0TOS1 External Photos T40HS-S0 Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public External Photos T40HS-S1

Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public LABEL FCC ID: 2ADAT-T40S0TOS1 IC ID: 12438A-T40S0TOS1 Position: - on the Stator unit of the System Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public Schriftgröße/n - Font size/s FCC ID bzw. CI Code min. 8 Punkte [*pt] = ~2,8 mm Stellungnahme - Statement Text min. 5 Punkte [*pt] = ~1,8 mm *DTO-Punkte / 1 pt = 0,35 27 mm Abmessungen – Dimension [mm] B = 46.0 +2 H = 21.0 +2 R = 1.0 ±0,2 Material: self-adhesive polyester security film, 60 μm Color: silver, matt coated Adhesive: Permanent adhesive Temperature range: -40 ° C to +150 ° C Characteristics: weather resistant, sea water, resistant to many solvents, weak acids and alkalis 8 5

Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 D-64293 Darmstadt Tel. +49 6151 803-0 Fax +49 6151 803-9100 www.hbm.com Internal Photos T40S0TOS1 Rotor Front Rear S0 TO S1 Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public Stator Front S0 TO S1 Rear S0 TO S1

Page 1 of40 TEST REPORT # EMCC-0401978PA, 2015-11-27 EQUIPMENT UNDER TEST: Trade Name: Type Designation(s): Serial Number: T40HS Torquemeter T4OHS-SO, T4OHS-S 1, T4OHS-SO -MPZ1 402023 Type: T40HS-S0: I 9294001 0 Type: T40HS-S1: 191 130008 Type: T40HS-S0-MPZ1 402023: 1 92540009 Low Power Transceiver Hottinger Baldwin Messtechnik GmbH lm Tiefen See 45 64293 Darmstadt Germany +49 6151 803 0 +49 6151 803 I 100 47 CFR 15.207, 15.209, RSS-210 lssue I Equipment Class: Manufacturer: Address: Phone: Fax: RELEVANT STANDARD(S}: MEASUREMENT PROGEDURE: X nrusl c63.10-2013 X Rss-cen tssue 4 E otner TEST REPORT PREPARED BY: Ludwig Kraft EMCCons DR. RASEK GmbH & Co. KG Mogggst, Boelwiese B 91320 Ebermannstadt Germany Phone: +499194 9016 Fax: +49 9194 8125 E-Mail: [email protected] TEST PERSONNEL: HEAD OF COMMERCIAL EMC AND RADIO DEPT.: Manuel Ze Ludwig Kraft EMCCons OR. NRSTT GmbH & Co. KG Moggast, Boelwiese 8 91320 Ebermannstadt Germany FCC Registration # 878769 lndustry Canada Listing # 3464C 0401978P4 El¡C, Rå4o, S¿le¡/ ¡rd Enrirmnentll Telling DAKKS Telephone: Telefax: Mail: Web: +49 9í94 9016 +49 9194 8125 [email protected] http://www emcc de DeutsEhe Akkreditierungsrtelle D. P1.12067"O1'O0 Test Report # EMCC-040197BPA Page 2 of 40 Issue Date: 2015-11-27 Test of HBM type T40HS-S0, T40HS-S1, T40HS-S0-MPZ1402023 to 47 CFR 15.207, 15.209 © EMCCons DR. RAŠEK GmbH & Co. KG 2015 040197BPA CONTENTS Page 1 GENERAL INFORMATION ................................................................................................................................................................... 3 1.1 Purpose .................................................................................................................................................................................. 3 1.2 Limits and Reservations ...................................................................................................................................................... 3 1.3 Test Location ......................................................................................................................................................................... 3 1.4 Manufacturer ......................................................................................................................................................................... 4 1.5 Dates and Test Location ...................................................................................................................................................... 4 1.6 Ordering Information ............................................................................................................................................................ 4 1.7 Climatic Conditions .............................................................................................................................................................. 4 2 Product Description ............................................................................................................................................................................. 5 2.1 Equipment Under Test (EUT) ............................................................................................................................................... 5 2.2 Intended Use ......................................................................................................................................................................... 5 2.3 EUT Peripherals/Simulators ................................................................................................................................................ 6 2.4 Mode of Operation during Testing and Test Set-up .......................................................................................................... 7 2.5 Modifications Required for Compliance ............................................................................................................................. 7 3 Test Results Summary ........................................................................................................................................................................ 8 4 Antenna Requirement .......................................................................................................................................................................... 9 4.1 Regulation ............................................................................................................................................................................. 9 4.2 Result ..................................................................................................................................................................................... 9 5 Power line Conducted Emissions Test ............................................................................................................................................ 10 5.1 Regulation ........................................................................................................................................................................... 10 5.2 Test Equipment ................................................................................................................................................................... 11 5.3 Test Procedures .................................................................................................................................................................. 11 5.4 Test Result Type T40HS-S0 ............................................................................................................................................... 12 5.5 Measurement Plots Type T40HS-S0 ................................................................................................................................. 12 5.6 Test Result Type T40HS-S1 ......................................................................................................................................…

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A n n e x 1 t o Test Report # EMCC-040197BPA Page Issue Date: 2015-11-27 Test of HBM type T40HS-S0, T 4 0 H S-S 1 , T 4 0 H S-S0-M P Z 1 4 0 2 0 2 3 to 47 CFR 15.207, 1 5 . 2 0 9 Telephone: +49 9194 9016 Telefax: +49 9194 8125 Mail: [email protected] Web: http://www.emcc.de EMCCons DR. RAŠEK GmbH & Co. KG Moggast, Boelwiese 8 91320 Ebermannstadt Germany FCC Registration # 878769 Industry Canada Listing # 3464C 040197BPA Page 1 of 2 ANNEX 1 TO TEST REPORT # EMCC-040197BPA, 2015-11-27 PHOTOGRAPHS OF TEST SET-UP EQUIPMENT UNDER TEST: Trade Name: T40HS Torquemeter Type Designation(s): T40HS-S0, T40HS-S1, T40HS-S0-MPZ1402023 Serial Number: Type: T40HS-S0: 192940010 Type: T40HS-S1: 191130008 Type: T40HS-S0-MPZ1402023: 192540009 Equipment Class: Low Power Transceiver Manufacturer: Hottinger Baldwin Messtechnik GmbH Address: Im Tiefen See 45 64293 Darmstadt Germany Phone: +49 6151 803 0 Fax: +49 6151 803 9 100 RELEVANT STANDARD(S): 47 CFR 15.209 MEASUREMENT PROCEDURE: ANSI C63.10-2013 Other CONTENTS Page 1 Radiated and conducted Emissions test ........................................................................................................................................... 2 A n n e x 1 t o Test Report # EMCC-040197BPA Page 2 of 2 Issue Date: 2015-11-27 Test of HBM type T40HS-S0, T40HS-S1, T40HS-S0-MPZ1402023 to 47 CFR 15.207, 15.209 © EMCCons DR. RAŠEK GmbH & Co. KG 2015 040197BPA 1 RADIATED AND CONDUCTED EMISSIONS TEST Radiated emissions measurement at 3 m distance 9 kHz – 30 MHz Radiated emissions measurement at 3 m distance, 30 MHz – 300 MHz Radiated emissions measurement at 3 m distance, 300 MHz – 1000 MHz Conducted emissions measurement 150 kHz – 30 MHz