2ADAT-T40S2TOS6T40-S2TOS6 Torquemeter

Mounting Instructions | Montageanleitung EnglishDeutsch T40B Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 D-64239 Darmstadt Tel. +49 6151 803-0 Fax +49 6151 803-9100 Email: [email protected] Internet: www.hbm.com Mat.: 7-2002.3452 DVS: A3452-10.0 11.2014 E Hottinger Baldwin Messtechnik GmbH. Subject to modifications. All product descriptions are for general information only. They are not to be understood as a guarantee of quality or durability. Änderungen vorbehalten. Alle Angaben beschreiben unsere Produkte in allgemeiner Form. Sie stellen keine Beschaffenheits- oder Haltbarkeits­ garantie im Sinne des §443 BGB dar. Mounting Instructions | Montageanleitung EnglishDeutsch T40B 2A3452-10.0T40B English 1Safety instructions4........................................ 2Markings used12............................................ 2.1Symbols on the transducer12.................................. 2.2The markings used in this document12.......................... 3Application14............................................... 4Structure and mode of operation15........................... 5Mechanical installation21.................................... 5.1Important precautions during installation21...................... 5.2Conditions on site22.......................................... 5.3Installation orientation23...................................... 5.4Installation options23......................................... 5.4.1Installation without dismantling the antenna ring, Option 7, Code U with antenna shielding cover24..................................... 5.4.2Installation with subsequent stator mounting, Option 7, Code S25... 5.5Installing the rotor26.......................................... 5.6Installing the stator29......................................... 5.7Rotational speed measuring system, reference signal (optional)37.. 6Electrical connection39...................................... 6.1General information39........................................ 6.2EMC protection39............................................ 6.3Connector pin assignment41................................... 6.4Supply voltage47............................................. 7Shunt signal49.............................................. 8Functionality testing50...................................... 8.1Rotor status, LED A (upper LED)51............................. 8.2Stator status, LED B (lower LED)52............................ T40BA3452-10.03 9Load‐carrying capacity53.................................... 10Maintenance54.............................................. 11Waste disposal and environmental protection55.............. 12Ordering numbers, accessories56............................ 13Specifications58............................................ 13.1Nominal (rated) torque 50N·m to 500N·m58.................... 13.2Nominal (rated) torque 1kN·m to 10kN·m66..................... 14Supplementary technical information76...................... Safety instructions 4A3452-10.0T40B 1Safety instructions FCC Compliance & Advisory Statement for Option 7, Code U Important Any changes or modification not expressly approved in writing by by the party responsible for compliance could void the user’s authority to operate the device. Where specified additional components or accessories else­ where defined to be used with the installation of the prod­ uct, they must be used in order to ensure compliance with FCC regulations. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, includ­ ing interference that may cause undesired operation. The FCC identifier or the unique identifier, as appropri­ ate, must be displayed on the device. ModelMeasuring rangeFCC IDIC T40S2TOS6 50 Nm, 100 Nm, 200 Nm 2ADAT−T40S2TOS612438A−T40S2TOS6 500 Nm, 1 kNm 2 kNm, 3 kNm 5 kNm 10 kNm Safety instructions T40BA3452-10.05 Label example with FCC ID and IC number. Model: T40S2TOS6 FCC ID: 2ADAT-T40S2TOS6 IC: 12438A­T40S2TOS6 This device complies with part 15 of the FCC Rules. Opera­ tion is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Label Fig. 1.1Location of the label on the stator of the device Model: T40S2TOS6 FCC ID: 2ADAT-T40S2TOS6 IC: 12438A­T40S2TOS6 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Fig. 1.2Example of the label Safety instructions 6A3452-10.0T40B Industry Canada for Option 7, Code U Darmstadt, 2014-11-13 This product has not yet received IC (Industry Canada) approval. The certification process for this product is still under way. HBM currently expects that IC approval will be granted by the end of December 2014. Your local HBM contact looks forward to answer any questions you may have regarding IC approval. Darmstadt, le 13 novembre 2014 Ce produit n'a pas encore obtenu l'approbation IC (Indus­ trie Canada). Le produit est encore en processus de certification. Actuellement, HBM suppose que l'appro­ bation IC sera accordée jusqu'à fin décembre 2014. Si vous avez des questions au sujet de l'approbation IC, veuillez vous adresser à votre représentation HBM sur place. This device complies with Industry Canada standard RSS210. This device complies with Industry Canada license−exempt RSS standard(s).Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause unde­ sired operation of the device. Cet appareil est conforme aux norme RSS210 d’Industrie Canada. Cet appareil est conforme aux norme…

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Variants FCC-Certification FCC ID: 2ADAT-T40S2TOS6 IC: 12438A-T40S2TOS6 HBM: public 1 15.10.2014 © HBM Type Approval Electrical Parts Variations of mechanical parts of rotor (variations have same RF Characteristic) T40 - Family 2 15.10.2014 HBM: public customized 50Nm 100Nm 200Nm customized 500Nm 1kNm customized 2kNm 3kNm customized 5kNm customized 10kNm S2 Neue Bilder mit Blechen einfügen S3 S4 S5 S6 ØD=136mm ØD=170mm ØD=199mm ØD=114mm ØD ØD ØD ØD ØD ØD=246mm © HBM One type will be EMC tested Description of mechanical rotor variations of one size (e.g. S4) 3 HBM: public 15.10.2014 ØD Basis elements (stator and all electrical parts on the rotor) - for each size (e.g. S4) these parts are always the same) Same RF Characteristics: •All types of one size have the same stator, same primary coil, same rotor PCB, same secondary coil on the rotor and have complete metallic housing of rotor and stator. Each size has a special matching circuit for the primary / secondary coil. Possible mechanical modifications (no influence RF characteristic): •Variations of the thickness of the strain detection zone to realize different torque ranges (e.g. 2kNm, 3kNm,...) •Variations of flanges (e.g. diameter of PCD, length, ...) to realize different mechanical interface (mountable to customers counter flange) Optional: •Magnetic speed module with a magnetic ring on the rotor and a speed sensor (with electronics) on the stator. •This part is part of the digital device and has no influence to the RF characteristic. Strain detection zone Mechanical variations (examples) Rotor PCB Stator (including primary coil, (for each size defined diameter) Secondary coil on rotor (for each size defined diameter) Flange

EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex B Page 1 of 19 1 Annex B – EUT pictures 1.1 List of Pictures Picture 1: EUT left side ...................................................................................................... 3 Picture 2: EUT right side .................................................................................................... 3 Picture 3: PCB rotor front side ........................................................................................... 4 Picture 4: PCB rotor rear side ............................................................................................ 4 Picture 5: PCB stator front side ......................................................................................... 5 Picture 6: PCB stator rear side .......................................................................................... 5 Picture 7: Label .................................................................................................................. 5 Picture 8: EUT left side ...................................................................................................... 6 Picture 9: EUT right side .................................................................................................... 6 Picture 10: PCB rotor front side ......................................................................................... 7 Picture 11: PCB rotor rear side .......................................................................................... 7 Picture 12: PCB stator front side ....................................................................................... 8 Picture 13: PCB stator rear side ........................................................................................ 8 Picture 14: Label ................................................................................................................ 8 Picture 15: EUT left side .................................................................................................... 9 Picture 16: EUT right side .................................................................................................. 9 Picture 17: PCB rotor front side ......................................................................................... 10 Picture 18: PCB rotor rear side .......................................................................................... 10 Picture 19: PCB stator front side ....................................................................................... 11 Picture 20: PCB stator rear side ........................................................................................ 11 Picture 21: Label ................................................................................................................ 11 Picture 22: EUT left side .................................................................................................... 12 Picture 23: EUT right side .................................................................................................. 12 Picture 24: PCB rotor front side ......................................................................................... 13 Picture 25: PCB rotor rear side .......................................................................................... 13 Picture 26: PCB stator front side ....................................................................................... 14 Picture 27: PCB stator rear side ........................................................................................ 14 Picture 28: Label ................................................................................................................ 14 Picture 29: EUT left side .................................................................................................... 15 EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex B Page 2 of 19 Picture 30: EUT right side .................................................................................................. 15 Picture 31: PCB rotor front side ......................................................................................... 16 Picture 32: PCB rotor rear side .......................................................................................... 16 Picture 33: PCB stator front side ....................................................................................... 17 Picture 34: PCB stator rear side ........................................................................................ 17 Picture 35: Label ................................................................................................................ 17 Picture 36: Data cable termination box - front.................................................................... 18 Picture 37: Data cable termination box - right side ............................................................ 18 Picture 38: Data cable termination box - left side .............................................................. 19 Picture 39: DC power supply ............................................................................................. 19 EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex B Page 3 of 19 1.2 EUT pictures - BG2 (S2) Picture 1: EUT left side Picture 2: EUT right side EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex B Page 4 of 19 Picture 3: PCB rotor front side Picture 4: PCB rotor rear side EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Mes…

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Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public LABEL T40S2TOS6 Position Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public Schriftgröße/n - Font size/s FCC ID bzw. CI Code min. 8 Punkte [*pt] = ~2,8 mm Stellungnahme - Statement Text min. 5 Punkte [*pt] = ~1,8 mm *DTO-Punkte / 1 pt = 0,35 27 mm Abmessungen – Dimension [mm] B = 50,0 +2 H = 21,0 +2 R = 1,0 ±0,2 Material: self-adhesive polyester security film, 60 μm Color: silver, matt coated Adhesive: Permanent adhesive Temperature range: -40 ° C to +150 ° C Characteristics: weather resistant, sea water, resistant to many solvents, weak acids and alkalis

Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 D-64293 Darmstadt Tel. +49 6151 803-0 Fax +49 6151 803-9100 www.hbm.com Internal Photos T40 Rotor Front Rear S2 S3 Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public Rotor Front Rear S4 S5 S6 Managing Director: Andreas Hüllhorst – Chairman of the Board: Eoghan O’Lionaird Registered at Darmstadt HRB 1147 HBM: public Stator Front S2-S6 Rear S2-S6

The test result refers exclusively to the tested model. This test report may not be copied or published in a part without the written authorization of the accreditation agency and/or EMV TESTHAUS GmbH Revision: 1.0 Customer: Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 64293 Darmstadt Tel.: +49 6151-803-8030 Fax: +49 6151-803-9100 RF test report 140206-AU01+W02  Hottinger Baldwin Messtechnik GmbH Torque meter T40B BG2 (S2) - 100Nm/200Nm BG3 (S3) - 500Nm/1kNm BG4 (S4) - 2kNm/3kNm BG5 (S5) - 5kNm BG6 (S6) - 10kNm EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.0 Hottinger Baldwin Messtechnik GmbH Torque meter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Page 2 of 104 EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Tel.: +49 9421 56868-0 Fax: +49 9421 56868-100 Email: [email protected] Accreditation: FCC facility registration number: 221458 Test Firm Type “2.948 listed”: Valid until 2017-04-22 Test Firm Type “accredited”: Valid until 2015-06-11 MRA US-EU, FCC designation number: DE0010 BnetzA-CAB-02/21-02/04 Valid until 2018-11-27 Industry Canada test site number: 3472A-1 Registration expiry date: 2015-10-02 Test Laboratory: EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany The technical accuracy is guaranteed through the quality management of the EMV TESTHAUS GmbH EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.0 Hottinger Baldwin Messtechnik GmbH Torque meter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Page 3 of 104 Table of contents 1 Test regulations ................................................................................................................... 8 1.1 Summary of test results ................................................................................................ 8 2 Equipment under Test (EUT) ............................................................................................... 9 2.1 Photo documentation ................................................................................................. 10 2.2 Short description of the EUT ...................................................................................... 10 2.3 Operation mode ......................................................................................................... 10 2.4 Configuration .............................................................................................................. 11 2.5 Used cables ............................................................................................................... 11 3 AC power line conducted emissions .................................................................................. 12 3.1 Test location ............................................................................................................... 12 3.2 Test instruments ......................................................................................................... 12 3.3 Limits ......................................................................................................................... 12 3.4 Test procedure ........................................................................................................... 13 3.5 Test setup .................................................................................................................. 13 3.6 Test results - BG2 (S2) ............................................................................................... 14 3.7 Test results - BG3 (S3) ............................................................................................... 17 3.8 Test results - BG4 (S4) ............................................................................................... 20 3.9 Test results - BG5 (S5) ............................................................................................... 23 3.10 Test results - BG6 (S6) ............................................................................................... 26 4 Radiated emission measurement (<1 GHz) ....................................................................... 29 4.1 Test Location.............................................................................................................. 29 4.2 Test instruments ......................................................................................................... 29 4.3 Limits ......................................................................................................................... 30 4.4 Test procedure ........................................................................................................... 31 4.5 Test setup .................................................................................................................. 32 4.6 Test deviation ............................................................................................................. 32 4.7 Test results - BG2 (S2) ............................................................................................... 33 4.8 Test results - BG3 (S3) ............................................................................................... 42 4.9 Test results - BG4 (S4) ............................................................................................... 51 4.10 Test results - BG5 (S5) ............................................................................................... 60 4.11 Test results - BG6 (S6) ............................................................................................... 69 5 Radiated emission measurement (>1 GHz) ....................................................................... 78 6 Bandwidths ........................................................................................................................ 79 6.1 Test Location.............................................................................................................. 79 EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revi…

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EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex A Page 1 of 25 1 Annex A – Test setup 1.1 List of Pictures Picture 1: BG2 test setup radiated emission test 9kHz - 30MHz (front view) ..................... 3 Picture 2: BG2 test setup radiated emission test 9kHz - 30MHz (rear view)...................... 3 Picture 3: BG2 test setup radiated emission test 30MHz - 1GHz, CDC ............................. 4 Picture 4: BG2 test setup radiated emission test 30MHz - 1GHz, OATS (front view) ........ 4 Picture 5: BG2 test setup radiated emission test 30MHz - 1GHz, OATS (rear view) ......... 5 Picture 6: BG2 test setup with magnetic field probe .......................................................... 5 Picture 7: BG2 test setup conducted emission test (front view) ......................................... 6 Picture 8: BG2 test setup conducted emission test (rear view).......................................... 6 Picture 9: BG3 test setup radiated emission test 9kHz - 30MHz (front view) ..................... 7 Picture 10: BG3 test setup radiated emission test 9kHz - 30MHz (rear view).................... 7 Picture 11: BG3 test setup radiated emission test 30MHz - 1GHz, CDC ........................... 8 Picture 12: BG3 test setup radiated emission test 30MHz - 1GHz, OATS (front view) ...... 8 Picture 13: BG3 test setup radiated emission test 30MHz - 1GHz, OATS (rear view) ....... 9 Picture 14: BG3 test setup with magnetic field probe ........................................................ 9 Picture 15: BG3 test setup conducted emission test (front view) ....................................... 10 Picture 16: BG3 test setup conducted emission test (rear view) ........................................ 10 Picture 17: BG4 test setup radiated emission test 9kHz - 30MHz (front view) ................... 11 Picture 18: BG4 test setup radiated emission test 9kHz - 30MHz (rear view).................... 11 Picture 19: BG4 test setup radiated emission test 30MHz - 1GHz, CDC ........................... 12 Picture 20: BG4 test setup radiated emission test 30MHz - 1GHz, OATS (front view) ...... 12 Picture 21: BG4 test setup radiated emission test 30MHz - 1GHz, OATS (rear view) ....... 13 Picture 22: BG4 test setup with magnetic field probe ........................................................ 13 Picture 23: BG4 test setup conducted emission test (front view) ....................................... 14 Picture 24: BG4 test setup conducted emission test (rear view) ........................................ 15 Picture 25: BG5 test setup radiated emission test 9kHz - 30MHz (front view) ................... 16 Picture 26: BG5 test setup radiated emission test 9kHz - 30MHz (rear view).................... 16 Picture 27: BG5 test setup radiated emission test 30MHz - 1GHz, CDC ........................... 17 Picture 28: BG5 test setup radiated emission test 30MHz - 1GHz, OATS (front view) ...... 17 Picture 29: BG5 test setup radiated emission test 30MHz - 1GHz, OATS (rear view) ....... 18 EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex A Page 2 of 25 Picture 30: BG5 test setup with magnetic field probe ........................................................ 18 Picture 31: BG5 test setup conducted emission test (front view) ....................................... 19 Picture 32: BG5 test setup conducted emission test (rear view) ........................................ 20 Picture 33: BG6 test setup radiated emission test 9kHz - 30MHz (front view) ................... 21 Picture 34: BG6 test setup radiated emission test 9kHz - 30MHz (rear view).................... 21 Picture 35: BG6 test setup radiated emission test 30MHz - 1GHz, CDC ........................... 22 Picture 36: BG6 test setup radiated emission test 30MHz - 1GHz, OATS (front view) ...... 22 Picture 37: BG6 test setup radiated emission test 30MHz - 1GHz, OATS (rear view) ....... 23 Picture 38: BG6 test setup with magnetic field probe ........................................................ 23 Picture 39: BG6 test setup conducted emission test (front view) ....................................... 24 Picture 40: BG6 test setup conducted emission test (rear view) ........................................ 25 EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex A Page 3 of 25 1.2 Test setup BG2 (S2) Picture 1: BG2 test setup radiated emission test 9kHz - 30MHz (front view) Picture 2: BG2 test setup radiated emission test 9kHz - 30MHz (rear view) EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex A Page 4 of 25 Picture 3: BG2 test setup radiated emission test 30MHz - 1GHz, CDC Picture 4: BG2 test setup radiated emission test 30MHz - 1GHz, OATS (front view) EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex A Page 5 of 25 Picture 5: BG2 test setup radiated emission test 30MHz - 1GHz, OATS (rear view) Picture 6: BG2 test setup with magnetic field probe EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex A Page 6 of 25 Picture 7: BG2 test setup conducted emission test (front view) Picture 8: BG2 test setup conducted emission test (rear view) EMV TESTHAUS GmbH Gustav-Hertz-Straße 35 94315 Straubing Germany Revision: 1.7 Hottinger Baldwin Messtechnik GmbH Torquemeter T40B BG2, BG3, BG4, BG5, BG6 140671-AU01+W02 Annex A Page 7 of 25 1.3 T…

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