CASTMAB1EMobile Transceiver

TM9100 mobiles User’s Guide Version 0.1 July 2004 For your safety i For your safety For your safety Please read the following safety and compliance information before using your radio. Radio frequency exposure information For your own safety and to ensure you comply with the Federal Communication Commission’s (FCC) radio frequency (RF) exposure guidelines, please read the following information before using this radio. Using this radio You should use this radio only for work-related purposes (it is not authorized for any other use) and if you are fully aware of, and can exercise control over, your exposure to RF energy. To prevent exceeding FCC RF exposure limits, you must control the amount and duration of RF that you and other people are exposed to. It is also important that you:
Do not remove the RF Exposure label from the radio.
Ensure this RF exposure information accompanies the radio when it is transferred to other users.
Do not use the radio if you do not adhere to the guidelines on controlling your exposure to RF. Controlling your exposure to RF energy This radio emits radio frequency (RF) energy or radio waves primarily when calls are made. RF is a form of electromagnetic energy (as is sunlight), and there are recommended levels of maximum RF exposure. To control your exposure to RF and comply with the maximum exposure limits for occupational/controlled environments, follow these guidelines:
Do not talk (transmit) on the radio more than the rated transmit duty cycle. This is important because ii For your safety For your safety the radio radiates more energy when it is transmit- ting than when it is receiving.
While you are transmitting (talking or sending data) on the radio, you must ensure that there is always a distance of 0.9 m (35 inches) between people and the antenna. This is the minimum safe distance.
Use the radio only with Tait-approved antennas and attachments, and make only authorized modifica- tions to the antenna otherwise you could damage the radio and violate FCC regulations. For more information on what RF energy is and how to control your exposure to it, visit the FCC website at http://www.fcc.gov/oet/rfsafety/rf-faqs.html. Compliance with RF energy exposure standards This two-way radio complies with these RF energy exposure standards and guidelines:
United States Federal Communications Commis- sion, Code of Federal Regulations; 47 CFR §§ 1.1307, 1.1310, and 2.1091.
American National Standards Institute (ANSI) / Insti- tute of Electrical and Electronic Engineers (IEEE) C95.1-1992
Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition. This radio complies with the IEEE (FCC) and ICNIRP exposure limits for occupational/controlled RF exposure environments at operating duty factors of up to 50% talk to 50% listen. Radio frequency emissions limits in the USA Part 15 of the FCC Rules imposes RF emission limits on electronic equipment to prevent interference to reception of broadcast services. For your safety iii For your safety This radio complies with Part 15 of the FCC Rules. Operation is subject to the condition that this device does not cause harmful interference. Unapproved modifications or changes to radio The radio is designed to satisfy the applicable compliance regulations. Do not make modifications or changes to the radio that are not expressly approved by Tait Electronics Ltd. Failure to do so could invalidate compliance requirements and void the user’s authority to operate the radio. Interference to radio communications This radio complies with Part 15 of the FCC Rules which specifies the limits for a Class B digital device. This radio generates, uses, and can radiate RF energy. This energy may cause harmful interference to radio communications if the radio is not installed and used according to the instructions in the user guide. If this radio does cause harmful interference, you should contact your radio provider for assistance. Frequency band reserved for distress beacons Frequency band 406 to 406.1 MHz is reserved for use by distress beacons. Transmissions should not be made within this frequency band. Safe radio operation Switch off the radio:
at petrol filling stations or near flammable liquids or gases
in the vicinity of explosive devices and blasting zones iv For your safety For your safety Using a handheld microphone or a radio while driving a vehicle may violate the laws and legislation that apply in your country or state. Please check the vehicle regulations in your area. Interference with electronic devices Some electronic devices may be prone to malfunction due to the lack of protection from RF energy that is present when your radio is transmitting. Examples of electronic devices that may be affected by RF energy are:
vehicular electronic systems such as fuel injection, anti-skid brakes, and cruise control
medical devices such as hearing aids and pacemak- ers
medical equipment in hospitals or health care facili- ties. Consult the manufacturer (or its representative) of the equipment to determine whether these electronic circuits will perform normally when the radio is transmitting. High temperatures The bottom surface of the radio and the heatsink fins can become hot during prolonged operation. Do not touch these parts of the radio. Radio protection Always remove the fuses from the radio power cable before charging the vehicle battery, connecting a second battery or using power from another vehicle (e.g. when “jump-starting” the vehicle). Contents v Contents Contents For your safety ................................................................ i Radio frequency exposure information ......................... i Using this radio........................................................ i Controlling your exposure to RF energy ................... i Compliance with RF energy exposure standards ...... ii Radio frequency emissions limits in the USA................ ii Unapproved modifications or changes to radio .....…

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TELTEST Laboratories Tait Electronics Ltd PO Box 1645 558 Wairakei Road Christchurch New Zealand Phone: 64 – 3 – 358 1026 Fax: 64 – 3 – 358 3903 22 nd September 2004 To Whom It May Concern: TMAB1E Mobile Transceiver This equipment meets the requirements of FCC Rules Part 90.203(e) and (g) as applicable. Programming of this product’s transmit frequencies can be performed ONLY by the manufacturer or by service or maintenance personnel. The operator cannot program transmit frequencies using the equipment’s external operation controls. Yours faithfully, Garry Pringle (Compliance Laboratory Technician)

FCC ID: [CASTMAB1E] Request for Confidentiality In accordance with 47 C.F.R. Section 0.459, we, (Tait Electronics Limited), hereby request confidentiality for the [Block diagrams, Schematics, Parts Lists, Tune up and Operational Description] presented for certification. In support of the Request for Confidentiality, the following is stated: Enclosed within this application is technical information which we deem to be trade secrets and proprietary. If made public, the information might be used to our disadvantage. To assist in assuring that we receive the full value of our product and protect its competitive posture, we respectfully request this grant of confidentiality. [Steve Crompton] [Tait Electronics Limited]

Tun eup Issue 1 August 2004 TM9100 mobiles Tuneup info for compliance Tuneup 2 © Tait Electronics Ltd August 2004 Contents 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Calibration basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.1 Calibrating the radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.2 Using the calibration application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Sliders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Option buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Instruction boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Radio Model toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2.3 Specifications form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2.4 Viewing calibration test results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.5 Viewing calibration files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3 Calibration tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3.1 AD6521 Volt Ref . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3.2 TCXO/VCO Mod Dev . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3.3 Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.4 Mute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.5 Final Gate Bias and Tx Driver Bias Limit . . . . . . . . . . . . . . . . . . . . . . . . . 24 Final Gate Bias 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Final Gate Bias 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Tx Driver Bias Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Tx Power Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3.6 Tx Power Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4 Deviation and squelch thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.1 Deviation Settings tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.2 Squelch and Signalling Thresholds tab . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.3 Advanced tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5 Raw data reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.1 Volt Ref/TCXO/VCO/VCXO tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.2 VCO Auto Cal Check tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.3 Receiver tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.4 Mute tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 5.5 Tx Gate Biasing tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 5.6 Power tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.7 Test Freqs tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3 Tuneup © Tait Electronics Ltd August 2004 6 TOPA-SV-024 Test Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 6.1 Test Equipment Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 6.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 TOP / TM9000 switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 TOP Mod Audio / Off / Mic Audio switch . . . . . . . . . . . . . . . . . . . . 36 Hook On / Hook Off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Rx / Tx/PTT switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Speaker / Radio / Load switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 6.3 PCB Information (PCB IPN 220-01418-02A) . . . . . . . . . . . . . . . . . . . . . 38 Parts List (Rev. 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 PCB Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Tuneup General Information4 August 2004© Tait Electronics Ltd 1General Information Figure 1.1Test equipment for servicing radios RADIO BODY BLANK CONTROL HEAD POWER CONNECTOR TEST PC SERIAL PORT DB9 SOCKET RJ12 PLUG COMPUTER CONNECTOR RADIO CONNECTOR DB15 SOCKET RJ45 PLUG MICROPHONE CONNECTOR IN-LINE CONNECTOR AUXILIARY CONNECTOR BANANA PLUGS BNC PLUGTEST UNIT OSCILLOSCOPE RX AUDIO/SINAD CONNECTOR AUDIO IN HI RF COMMUNI- CATIONS TEST SET AUDIO OUT TX AUDIO CONNECTOR RADIO BODY CONTROL HEAD RF CONNECTOR BNC PLUG BNC PLUG BNC PLUG AUDIO MONITOR OUTPUT RF IN/OUT N-TYPE CONNECTOR DC POWER SUPPLY PROGRAMMING CONNECTOR RJ45 PLUG DB9 SOCKET ADAPTOR (SEE INSET FOR CONNECTION TO BLANK CONTROL HEAD) AC INPUT 5General Information Tuneup August 2004© Tait Electronics Ltd Introduction This subsection covers the setting up of the test equipment for servicing the radios, as well as related aspects: ■setting up of test equipment, including test unit ■use of test unit ■installing programming and calibration applications ■basic programming and calibration tasks ■invoking CCTM (computer-controlled test mode) ■summary tables of CCTM commands and 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FCC ID: CASTMAB1EPage 1 of 9 REPORT NUMBER 2079MPEFCC ID: CASTMAB1E TELTEST Laboratories Tait Electronics Limited PO Box 1645 558 Wairakei Road Christchurch New Zealand Phone : (64) (3) 3583399 Fax: (64) (3) 3580432 TEST: FCC 47 CFR 1.1310 Maximum Permissible Exposure ENVIRONMENTAL ASSESSMENT On the TMAB32-B100 Mobile Transceiver S/N: 19018424 In accordance with ANSI/IEEE Std C95.1, 1999 OET Bulletin 65 97-01 and Supplement C (Edition 01-01) DATE:August 2004 PREPARED BY:Hamish Newton__________________ Test Technician CHECKED & APPROVED BY:SA Crompton __________________ Laboratory Manager This document must not be reproduced except in full, without the written permission of the Compliance Laboratory Manager. FCC ID: CASTMAB1EPage 2 of 9 TABLE OF CONTENTS Page SUMMARY OF RESULTS ................................................................................................................... 3 OPERATING CONDITIONS AND EXPOSURE CONDITIONS .................................................... 4 LIMITS ................................................................................................................................................... 4 RECOMMENDED ANTENNAS .......................................................................................................... 4 MEASUREMENT GUIDANCE ...........................................................................................................4 TEST RESULTS, TRANSMITTER POWER ..................................................................................... 5 TEST RESULTS, MPE.......................................................................................................................... 5 TEST EQUIPMENT LIST .................................................................................................................... 7 INFORMATION TO BE PLACED IN MANUAL.............................................................................. 8 APPENDIX 1 TEST POSITIONS DIAGRAM.................................................................................... 9 FCC ID: CASTMAB1EPage 3 of 9 Summary of Results: Antenna GainAntenna PositionMeasurement PositionResult 2.15 dBi RoofExternal: Side COMPLIES 2.15 dBi TrunkExternal: Rear Side COMPLIES 2.15 dBi TrunkExternal: Rear Corner COMPLIES 2.15 dBi TrunkExternal: Centre rear COMPLIES 5.15 dBi RoofExternal: Side COMPLIES 5.15 dBi TrunkExternal: Rear Side COMPLIES 5.15 dBi TrunkExternal: Rear Corner COMPLIES 5.15 dBi TrunkExternal: Centre rear COMPLIES 2.15 dBi RoofInternal: Front Seat COMPLIES 2.15 dBi RoofInternal: Back Seat COMPLIES 2.15 dBi TrunkInternal: Front Seat COMPLIES 2.15 dBi TrunkInternal: Back Seat COMPLIES 5.15 dBi RoofInternal: Front Seat COMPLIES 5.15 dBi RoofInternal: Back Seat COMPLIES 5.15 dBi TrunkInternal: Front Seat COMPLIES 5.15 dBi TrunkInternal: Back Seat COMPLIES See Appendix A for details of the measurement positions. FCC ID: CASTMAB1EPage 4 of 9 Operating and Exposure conditions: Operating Conditions:Mobile transmitter using vehicle mounted antennas only Exposure conditions:Occupational/Controlled Exposure (operator). General Population/Uncontrolled (passengers and bystanders) Safe Distance: Recommended Minimum lateral safe distance from the antenna:90 cm Limit: Occupational/Controlled Exposure: 30 - 300 MHz: 1.0 mW/cm 2 General population/Uncontrolled Exposure: 30 - 300 MHz: 0.2 mW/cm 2 Recommended Antennas: Antenna Type:Monopole (λ/4 antenna) Antenna Gain:2.15 dBi Antenna Type:Monopole (5λ/8 antenna) Antenna Gain:5.15 dBi Measurement Guidance: 2) Mobile PTT – Parts 80, 90 a) §2.1033(c)(3) requires device operating and installation instructions to be submitted during equipment certification; instructions should include the minimum separation distance and other constraints required for the device and its antenna(s) to meet MPE limits b) Per definition of a mobile device a minimum separation distance of 20 cm is required i) Antenna installation conditions should maintain the estimated minimum MPE separation distance FCC ID: CASTMAB1EPage 5 of 9 ii) A separation distance based on MPE evaluation (measurement or computer modeling) that is smaller than the estimated MPE distance may be used if it is applicable for the antenna installation conditions c) Basic RF exposure instructions are requested for devices that meet general population exposure requirements, as part of the §2.1033(c)(3) required operating instructions; RF exposure training instructions and labeling info are requested for devices that satisfy occupational exposure requirements Federal Communications Commission OET Laboratory Division March 18, 2004 Test Results: NAME OF TEST:TRANSMITTER OUTPUT POWER (CONDUCTED) TEST CONDITIONS:Ambient Temperature22.5 o C Relative Humidity45 % SPECIFICATION:FCC 47 CFR 2.1046 GUIDE:TIA/EIA-603 2.2.1 MEASUREMENT PROCEDURE: 1. The Equipment Under Test (EUT) was connected to an RF Power meter using a coaxial attenuator with an impedance of 50 Ohms. 2. The unmodulated output power was measured. MEASUREMENT RESULTS: Transmit Frequency:157.65MHz Manufacturer’s Rated Output Power26Watts Supply Voltage, motor idling, transmitting.14.00Volts Measured Output Power25.11Watts Measurement Uncertainty (dB) ± 0.5 dB Maximum Transmit Power is set in the factory to 26 watts +2 / -1 watt. This setting is not adjustable by the user. The MPE results are scaled to simulate results from a 28 watt carrier with a 50% duty cycle. NAME OF TEST:ENVIRONMENTAL ASSESSMENT SPECIFICATION:FCC 47 CFR 1.1310 Measurement Method: Field strength measurements were performed for two antenna positions on a representative vehicle (Honda Accord 2001 LXI four door sedan, dimensions 185.5 long, 71.5 wide and 57.1 inches high ). See Appendix A for details. FCC ID: CASTMAB1EPage 6 of 9 External Field strength readings were recorded at four positions 20 cms from the car body, to represent the closest position for a bystander. Measurements were taken at 20 cm intervals vertically over a height of 2 metres. I…

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TELTEST Laboratories Tait Electronics Limited Report Number 2079 FCC ID: CASTMAB1E Page 1 of 47 REPORT NUMBER 2079SEPTEMBER 2004 RADIO PERFORMANCE MEASUREMENTS On the TMAB32-B100 Mobile Transceiver FCC ID: CASTMAB1E SN: 19018423 In accordance with FCC 47 CFR Parts 22 and 90 PREPARED BY:Garry Pringle___________________ Test Technician CHECKED & APPROVED BY:Hamish Newton___________________ Senior Technician TELTEST Laboratories Tait Electronics Limited PO Box 1645 558 Wairakei Road Christchurch New Zealand Phone : (64) (3) 3583399 Fax: (64) (3) 3580432 TELTEST Laboratories Tait Electronics Limited Report Number 2079 FCC ID: CASTMAB1E Page 2 of 47 REPORT ON : Type Approval Testing of the TMAB32-B100 (Serial No 19018423) in accordance with: FCC CFR 47 Parts 22 & 90 FCC ID: CASTMAB1E PREPARED FOR : Tait Electronics Ltd PO Box 1645 558 Wairakei Rd Christchurch New Zealand DISTRIBUTION : TELTest LaboratoryMr S CromptonCopy No 1 Tait Electronics LtdMr. Des Fox Copy No 2 Tait Electronics LtdMr. Trevor Michel-SmithCopy No 3 APPROVED : Hamish Newton Senior Technician Date : All tests reported herein have been performed in accordance with the laboratory's scope of accreditation This document must not be reproduced except in full, without the written permission of the Compliance Laboratory Manager. Copy No: TELTEST Laboratories Tait Electronics Limited Report Number 2079 FCC ID: CASTMAB1E Page 3 of 47 TABLE OF CONTENTS DECLARATION OF CONFORMITY................................................................................................. 4 TEST CONDITIONS ............................................................................................................................. 5 NECESSARY BANDWIDTH AND EMISSION DESIGNATORS ................................................... 5 TEST RESULTS..................................................................................................................................... 9 TRANSMITTER OUTPUT POWER (CONDUCTED) ...................................................................... 9 TRANSMITTER AUDIO FREQUENCY RESPONSE - PRE-EMPHASIS ..................................... 10 TRANSMITTER MODULATION LIMITING ................................................................................. 12 OCCUPIED BANDWIDTH ..............................................................................................................14 ANALOGUE VOICE ...................................................................................................................... 15 FFSK .............................................................................................................................................. 19 THSD .............................................................................................................................................. 23 DIGITAL - 4 Level FSK................................................................................................................. 27 SPURIOUS EMISSIONS (CONDUCTED)....................................................................................... 31 SPURIOUS EMISSIONS (RADIATED)........................................................................................... 34 TRANSMITTER FREQUENCY STABILITY (TEMPERATURE) ................................................. 37 TRANSMITTER FREQUENCY STABILITY (VOLTAGE) ........................................................... 39 TRANSIENT FREQUENCY BEHAVIOR ....................................................................................... 40 TEST EQUIPMENT USED................................................................................................................. 45 APPENDIX A ....................................................................................................................................... 46 TEST SETUP DETAILS.................................................................................................................... 46 TELTEST Laboratories Tait Electronics Limited Report Number 2079 FCC ID: CASTMAB1E Page 4 of 47 DECLARATION OF CONFORMITY We, TELTEST LABORATORIES of 558 Wairakei Road, Christchurch New Zealand, declare under our sole responsibility that the product: Equipment:Mobile Transceiver Type:TMAB1E Product code:TMAB32-B100 Serial Numbers:19018423 Quantity:1 To which this declaration relates is in conformity with the following standards: FCC CFR 47 Parts 22 & 90 Signature:__________________________ S. A. Crompton Compliance Laboratory Manager. Date:__________ TELTEST Laboratories Tait Electronics Limited Report Number 2079 FCC ID: CASTMAB1E Page 5 of 47 Test Conditions All testing was performed at the following conditions. Ambient Temperature15 o C to 30 o C Relative Humidity20% to 75% Standard Test Voltage13.8 Vdc Necessary Bandwidth and Emission Designators SPECIFICATION:FCC 47 CFR 2.202 The Necessary Bandwidth is the minimum value of the occupied bandwidth sufficient to ensure the transmission of information at the rate and with the quality required for the system employed. This is calculated using the following formula. Bn = 2M + 2DKWhere: Bn = Necessary Bandwidth M = Maximum modulation frequency For Data transmission M = B/2 Where: B = Modulation rate in Baud D = Peak deviation K = Constant For Analogue transmission this is 1 For Data transmission this is typically 1.2 1. Analogue Voice 12.5kHz Bandwidth Necessary bandwidthEmission Designator M = 3kHz11k0F3E D = 2.5kHz F3E represents a FM voice transmission Bn = 6 + 5 x 1 =11kHz 2. Analogue Voice 25kHz Bandwidth Necessary bandwidthEmission Designator M = 3kHz16k0F3E D = 5kHz F3E represents a FM voice transmission Bn = 6 + 10 x 1 =16kHz 3. Fast Frequency Shift Keying (FFSK) 12.5kHz Bandwidth Necessary bandwidthEmission Designator M = 0.6 (Baud rate = 1200)4k80F2D D = 1.5kHz (60% of peak deviation) F2D represents a FM data transmission with the use of a modulating sub carrier Bn = 1.2 + 3 x 1.2 = 4.8 kHz TELTEST Laboratories Tait Electronics Limited Rep…

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