K8C05402Two-Wire Radar Level Transmitter

Reference Manual 00809-0100-4026, Rev HA November 2014 Rosemount 5400 Series Superior Performance Two-Wire Non-Contacting Radar Level Transmitter iii Reference Manual 00809-0100-4026, Rev HA November 2014 Rosemount 5400 Series Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Within the United States, Emerson Process Management has two toll-free assistance numbers. Customer Central: Technical support, quoting, and order-related questions. United States - 1-800-999-9307 (7:00 am to 7:00 pm CST) Asia Pacific- 65 777 8211 Europe / Middle East / Africa - 49 (8153) 9390 North American Response Center: Equipment service needs. 1-800-654-7768 (24 hours a day — includes Canada) For equipment service or support needs outside the United States, contact your local Emerson Process Management representative. There are no health hazards from the Rosemount 5400 Series transmitter. The microwave power density in the tank is only a small fraction of the allowed power density according to international standards. The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Emerson Process Management Sales Representative. This product is designed to meet FCC and R&TTE requirements. This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. iv Reference Manual 00809-0100-4026, Rev HA November 2014 v Reference Manual 00809-0100-4026, Rev HA Contents November 2014 Contents 1Section 1: Introduction 1.1Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1.3Product recycling/ disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2Section 2: Transmitter Overview 2.1Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.2Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3System architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 2.4Process characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 2.5Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 2.6Antenna selection guide/measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 3Section 3: Mechanical Installation 3.1Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 3.2Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 3.3Mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 3.3.1Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 3.3.2Special considerations in solids applications . . . . . . . . . . . . . . . . . . . . . . . . .24 3.3.3Mounting in pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 3.3.4Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 3.3.5Nozzle considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 3.3.6Nozzle recommendations and requirements . . . . . . . . . . . . . . . . . . . . . . . .30 3.3.7Service space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 3.3.8Beamwidth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 3.3.9Vessel characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 3.3.10Disturbing objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 3.3.11Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 3.4Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 3.4.1Cone antenna flange connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 3.4.2Process seal antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 3.4.3Rod antenna threaded connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 3.4.4Rod antenna flanged connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 3.4.5Tri-Clamp™ tank connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Contents vi Reference Manual 00809-0100-4026, Rev HA Contents November 2014 Contents 3.4.6Bracket mounting on wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 3.4.7Bracket mounting on pipe. . . . . . . . . . . . . . . . . . . . . . . . .…

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CONFIDENTIALITY REQUEST for Certification Service in USA Federal Communication Commission Equipment Authorization Division, Application Processing Branch 7435 Oakland Mills Road Columbia, MD 21048 Oct 1:st, 2014 TO WHOM IT MAY CONCERN Pursuant to Paragraphs §0.457 and 0.459 of the Commission's Rules (47 C.F.R.) and Section §552(b)(4) of the Freedom of Information Act, we requests confidentiality for the following products: FCC Model name K8C05402 Frequency Radar Level Transmitter For the product stated above, we request permanent confidentiality for exhibits which contain Operational Description, Block Diagram, Schematics, Parts Lists or Tune Up Information. The above exhibits contain our trade secrets and proprietary information that could be of benefit to our competitors. If you have any questions, please feel free to contact me at the address shown below. Björn Hallberg Rosemount Tank Radar AB Box 13045 SE-402 51 Göteborg Sweden Phone: +46 31 3370765 Fax: +46 31 253022 Email: Sincerely,

Test report no.: 1-8152/14-01-02-A_AnnexA 2014-10-07 Page 1 of 5 Annex A Test report annex authorised: Meheza Walla Specialist Test report no.: 1-8152/14-01-02-A_AnnexA 2014-10-07 Page 2 of 5 External photos of the EUT Photo 1: Photo 2: Test report no.: 1-8152/14-01-02-A_AnnexA 2014-10-07 Page 3 of 5 Photo 3: Photo 4: Test report no.: 1-8152/14-01-02-A_AnnexA 2014-10-07 Page 4 of 5 Photo 5: Photo 6: Test report no.: 1-8152/14-01-02-A_AnnexA 2014-10-07 Page 5 of 5 Document history Version Applied changes Date of release 1.0 Initial release 2014-09-08 -A Test report amended to version A 2014-10-07

SUPPLY: 9-30VDC 21mA )281'$7,21Š)LHOGEXV 54______________________ ______________________________ TAG:_____________________ S/N: XXXXXXX MFG: YYYY-MM-DD 848 S/N: XXXXXXXX SW XXXX ENCL. TYPE 4X, IP66, IP67 GAUGE SW-VERSION FCC ID: K8C05402 *g7(%25*6:('(1 RADAR LEVEL TRANSMITTER Š 153280 INTRINSICALLY SAFE Exia CL I, DIV. 1, GP A, B, C & D TEMP. CODE T4 INSTALLATION DWG 9150079-906 $0%7(03/,0,76ƒ&72ƒ& WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY IC: 2827A-5401 / IC: 2827A-5402 DUAL SEAL - SEE INST. DWG FOR P/T RANGE IS CL I, II, III, DIV. 1, GP A, B, C, D, E, F & G CL I, ZONE 0, AEx ia IIC T4 WHEN INSTALLED PER CONTROL DWG 9150079-905 (INCLUDES ADDITIONAL WARNINGS) NI CL I, DIV 2, GP A, B, C & D SUITABLE FOR CL II, III DIV 2, GP F & G; MAX OPERATION 32 V, 25mA WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR DIV 1 & 2 WARNING: EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS 7(03&2'(7$0%7(03/,0,76ƒ&72ƒ& II 1/2G Ex ia IIC T4 Ga/Gb ,,'([WD,,,&7ƒ& ƒ&”7D”ƒ& Nemko 04ATEX1073X Ui: 30V Ii: 300mA Pi: 1.5W Li: 0H Ci: 4.95nF 0682 0575 !

Test report no.: 1-8152/14-01-02-A_AnnexB 2014-10-07 Page 1 of 5 Annex B Meheza Walla Specialist Test report no.: 1-8152/14-01-02-A_AnnexB 2014-10-07 Page 2 of 5 Internal photos of the EUT Photo 1: Photo 2: Test report no.: 1-8152/14-01-02-A_AnnexB 2014-10-07 Page 3 of 5 Photo 3: Photo 4: Test report no.: 1-8152/14-01-02-A_AnnexB 2014-10-07 Page 4 of 5 Photo 5: Test report no.: 1-8152/14-01-02-A_AnnexB 2014-10-07 Page 5 of 5 Document history Version Applied changes Date of release 1.0 Initial release 2014-09-08 -A Test report amended to version A 2014-10-07

2014-11-07 Page 1 of 32 TEST REPORT Test report no.: 1-8152/14-01-02-B Testing laboratory Applicant CETECOM ICT Services GmbH Untertuerkheimer Strasse 6 – 10 66117 Saarbruecken / Germany Phone: + 49 681 5 98 - 0 Fax: + 49 681 5 98 - 9075 Internet: http://www.cetecom.com e-mail: [email protected] Accredited Testing Laboratory: The testing laboratory (area of testing) is accredited according to DIN EN ISO/IEC 17025 (2005) by the Deutsche Akkreditierungsstelle GmbH (DAkkS) The accreditation is valid for the scope of testing procedures as stated in the accreditation certificate with the registration number: D-PL-12076-01-01 Area of Testing: Radio/Satellite Communications Emerson Process Management Rosemount Tank Radar AB Box 13045 402 14 Göteborg / Sweden Phone: + 46 31 3370000 Fax: + 46 31 253022 Contact: Dajana Prastalo e-mail: [email protected] Phone: + 46 31 3370000 Manufacturer Same as Applicant Test standard/s 47 CFR Part 15 Title 47 of the Code of Federal Regulations; Chapter I; Part 15 - Radio frequency devices RSS-211 DRAFT Issue 1 Level Probing Radar equipment For further applied test standards please refer to section 3 of this test report. Test Item Kind of test item: Radar Level Gauge Model name: Rosemount 5400 FCC ID: K8C5402 IC: 2827A-5402 Frequency: 26 GHz Antenna: Integrated metallic horn antenna Power Supply: 16 - 36 V DC by external DC Temperature Range: -40 °C to +85 °C Test report authorised: Test performed: Karsten Geraldy Meheza Walla Professional Specialist Test report no.: 1-8152/14-01-02-B 2014-11-07 Page 2 of 32 1 Table of contents 1 Table of contents ............................................................................................................................................ 2 2 General information ....................................................................................................................................... 3 2.1 Notes and disclaimer ......................................................................................................................... 3 2.2 Application details ............................................................................................................................. 3 3 Test standard/s ............................................................................................................................................... 3 4 Test environment ............................................................................................................................................ 4 5 Test item .......................................................................................................................................................... 4 5.1 Technical parameters ........................................................................................................................ 4 5.2 Additional information ...................................................................................................................... 4 6 Test laboratories sub-contracted ................................................................................................................. 4 7 Summary of measurement results ............................................................................................................... 5 8 RF measurement testing ............................................................................................................................... 6 8.1 Radiated measurements chamber F ................................................................................................ 6 8.2 Radiated measurements chamber C ............................................................................................... 7 8.3 Radiated measurements 12 GHz to 50 GHz .................................................................................... 8 8.4 Radiated measurements above 50 GHz .......................................................................................... 9 8.5 Conducted measurements ................................................................................................................ 9 8.6 The fundamental emission bandwidth .......................................................................................... 10 8.7 EIRP - fundamental emission ......................................................................................................... 13 8.8 Unwanted emissions ....................................................................................................................... 18 8.9 AC Conducted .................................................................................................................................. 24 8.10 Frequency Stability .......................................................................................................................... 26 8.11 Antenna beamwidth and antenna side lobe gain ......................................................................... 27 Annex A Test equipment and ancillaries used for tests ............................................................................. 29 Annex B Observations .................................................................................................................................... 30 Annex C Document history ............................................................................................................................ 31 Annex D Further information ......................................................................................................................... 31 Annex E Accreditation Certificate ................................................................................................................. 32 Test report no.: 1-8152/14-01-02-B 2014-11-07 Page 3 of 32 2 General information 2.1 Notes and disclaimer The test results of this test report relate exclusively to the test item specified in this test report. CETECOM ICT Services GmbH does not assume responsibility for an…

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Test report no.: 1-8152/14-01-02-A_AnnexD 2014-10-07 Page 1 of 6 Annex D Test report annex authorised: Meheza Walla Specialist Test report no.: 1-8152/14-01-02-A_AnnexD 2014-10-07 Page 2 of 6 EUT Test setup photos Photo 1: Photo 2: Test report no.: 1-8152/14-01-02-A_AnnexD 2014-10-07 Page 3 of 6 Photo 3: Photo 4: Test report no.: 1-8152/14-01-02-A_AnnexD 2014-10-07 Page 4 of 6 Photo 5: Photo 6: Test report no.: 1-8152/14-01-02-A_AnnexD 2014-10-07 Page 5 of 6 Photo 7: Test report no.: 1-8152/14-01-02-A_AnnexD 2014-10-07 Page 6 of 6 Document history Version Applied changes Date of release 1.0 Initial release 2014-09-08 -A Test report amended to version A 2014-10-07