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Quick Start Guide 00825-0100-7062, Rev AA June 2022 Rosemount ™ 1208A Level and Flow Transmitter Non-Contacting Radar Contents About this guide...........................................................................................................................3 Installing on a tank.......................................................................................................................5 Prepare the electrical connections................................................................................................8 Power up transmitter.................................................................................................................10 Connect the transmitter to the IO-Link.......................................................................................11 Get started with your preferred configuration tool.....................................................................12 Perform the basic setup..............................................................................................................14 Quick Start GuideJune 2022 2Rosemount 1208A Level and Flow Transmitter 1 About this guide This Quick Start Guide provides basic guidelines for the Rosemount 1208A Level and Flow Transmitter. Refer to the 1208A Reference Manual for more instructions. 1.1 Safety messages WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury. Ensure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Use the equipment only as specified in this Quick Start Guide and the Reference Manual. Failure to do so may impair the protection provided by the equipment. Repair, e.g. substitution of components, etc. may jeopardize safety and is under no circumstances allowed. WARNING Process leaks could result in death or serious injury. Handle the transmitter carefully. Install and tighten process connectors before applying pressure. Do not attempt to loosen or remove process connectors while the transmitter is in service. WARNING Physical access Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against. Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility. June 2022Quick Start Guide Quick Start Guide3 CAUTION Hot surfaces The transmitter and process seal may be hot at high process temperatures. Allow to cool before servicing. 1.2 Bracket mounting See the documentation supplied with the bracket kit. Quick Start GuideJune 2022 4Rosemount 1208A Level and Flow Transmitter 2 Installing on a tank 2.1 Mount the flange Procedure 1. Place a suitable gasket on the tank flange. 2. Place the flange over the gasket. 3. Tighten the bolts and nuts with sufficient torque for the flange and gasket choice. 4. Apply appropriate thread sealant to the transmitter threads. Note Only for NPT threaded tank connection. June 2022Quick Start Guide Quick Start Guide5 5. Install and hand tighten the transmitter. Note The gasket is necessary for the G threaded version only. 2.2 Mount the NPT threaded adapter Procedure 1. Apply appropriate thread sealant to the outer threads. 2. Mount the threaded adapter on the tank. 60 mm Quick Start GuideJune 2022 6Rosemount 1208A Level and Flow Transmitter 3. Apply appropriate thread sealant to the transmitter threads. 4. Install and hand tighten the transmitter. June 2022Quick Start Guide Quick Start Guide7 3 Prepare the electrical connections 3.1 Connector type M12 (A-coded) 3.2 Power supply The transmitter operates on 18-30 Vdc at the transmitter terminals. 3.3 Outputs The transmitter provides two configurable outputs: Output 1 Digital output / IO-Link mode Output 2 Digital output or active 4-20 mA analog output 3.4 Internal power consumption < 2 W (normal operation at 24 Vdc, no outputs) < 3.6 W (normal operation at 24 Vdc, digital and analog outputs active) 3.5 Wiring diagram Figure 3-1: Connection 4 1 3 2 BN W H BK BU 1 4 2 3 OUT2 L+ L OUT1/IO-Link Table 3-1: Pin Assignment Pin Wire color (1) Signal 1 BN BrownL+24 V 2 WH WhiteOUT2Digital output or active 4-20 mA analog output 3 BU BlueL-0 V 4 BK BlackOUT1/IO-Link Digital output or IO-Link mode (1) According to IEC 60947-5-2. Quick Start GuideJune 2022 8Rosemount 1208A Level and Flow Transmitter Figure 3-2: Example Circuits 2: OUT2 4: OUT1 4 1 3 2 BN WH BK BU L+ L A 2: O UT2 4: OUT1 4 1 3 2 BN W H BK BU L+ L C 2: O UT2 4: OUT1 4 1 3 2 BN WH BK BU L+ L D 4 1 3 2 BN WH BK BU L+ L 2: OUT2 4: OUT1 B A. 2 x Digital output PnP B. 2 x Digital output NpN C. 1 x Digital output PnP / 1 x Analog output D. 1 x Digital output NpN / 1 x Analog output June 2022Quick Start Guide Quick Start Guide9 4 Power up transmitter Procedure 1. Verify the power supply is disconnected. 2. Insert the M12 connector and screw tight. See the manufacturer’s instruction manual for recommended torque. 3. Connect the power supply. Quick Start GuideJune 2022 10Rosemount 1208A Level and Flow Transmitter 5 Connect the transmitter to the IO-Link IO-Link devices can be set using an IO-Link USB Communicator, through the IO-Link master, or via the PLC. Procedure Start the configuration software and connect the transmitter. Figure 5-1: Connection via the IO-Link USB Communicator Figure 5-2: Connection via the IO-Link Master Figure 5-3: Connection via the PLC June 2022Quick Start Guide Quick Start Guide11 6 Get started with your preferred configuration tool 6.1 IO-Link configuration tools Examples: • Rosemount IO-Link Assistant (available as accessory) • FDT ® frame applications, e.g. PACTware 6.2 Rosemount IO-Link Assistant 6.2.1 Get the latest IODD files The Rosemount IO-Link Assistant software checks and lets you download the latest IODD…
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Reference Manual 00809-0100-7062, Rev AA June 2022 Rosemount ™ 1208A Level and Flow Transmitter Non-Contacting Radar Safety messages NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, ensure you thoroughly understand the contents before installing, using, or maintaining this product. For technical assistance, contacts are listed below: Customer Central Technical support, quoting, and order-related questions. • United States - 1-800-999-9307 (7:00 am to 7:00 pm CST) • Asia Pacific- 65 777 8211 North American Response Center Equipment service needs. • 1-800-654-7768 (24 hours a day — includes Canada) • Outside of these areas, contact your local Emerson representative. WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury. Ensure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Inspection and maintenance of this equipment shall be carried out by suitably trained personnel, in accordance with the applicable standards and code of practice. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Repair, e.g. substitution of components, etc. may jeopardize safety and is under no circumstances allowed. WARNING Process leaks could result in death or serious injury. Handle the transmitter carefully. Install and tighten process connectors before applying pressure. Do not attempt to loosen or remove process connectors while the transmitter is in service. WARNING Physical access Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against. Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility. CAUTION Hot surfaces The transmitter and process seal may be hot at high process temperatures. Allow to cool before servicing. 2 Contents Chapter 1Introduction.............................................................................................................. 5 1.1 Using this manual........................................................................................................................ 5 1.2 Product certifications...................................................................................................................5 1.3 Open source licenses................................................................................................................... 5 1.4 Product recycling/disposal...........................................................................................................5 Chapter 2Transmitter overview.................................................................................................7 2.1 Measurement principle................................................................................................................7 2.2 Process characteristics.................................................................................................................7 2.3 Vessel characteristics...................................................................................................................8 2.4 Non-contacting radar technology................................................................................................8 2.5 Components of the transmitter.................................................................................................10 2.6 Easy integration with IO-Link..................................................................................................... 10 Chapter 3Mechanical installation............................................................................................ 13 3.1 Safety messages........................................................................................................................13 3.2 Installation considerations.........................................................................................................13 3.3 Bracket mounting......................................................................................................................18 3.4 Installing on a tank.....................................................................................................................25 Chapter 4Electrical installation................................................................................................29 4.1 Safety messages........................................................................................................................29 4.2 Prepare the electrical connections.............................................................................................29 4.3 Power up transmitter.................................................................................................................32 Chapter 5Configuration...........................................................................................................33 5.1 Safety messages........................................................................................................................33 5.2 Overview................................................................................................................................... 33 5.3 Connect the transmitter to the IO-Link...................................................................................... 33 5.4 Get started with your preferred configuration tool.....................................................................34 5.5 Perform the basic setup.............................................................................................................36 Chapter 6Operation and maintenance...................................…
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