K8C5402Radar Level Gauge

www.rosemount.com Reference Manual 00809-0100-4026, Rev AB August 2004 Rosemount 5400 Series Two-wire Radar Level Transmitter Reference Manual 00809-0100-4026, Rev AB August 2004 Rosemount 5400 Series www.rosemount.com Rosemount 5400 Series Rosemount 5400 Series Radar Transmitter may be protected by one or more U.S. Patents pending and foreign patents pending. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. HART is a registered trademark of the HART Communication Foundation. Teflon, VITON, and Kalrez are registered trademarks of E.I. du Pont de Nemours & Co. AMS Suite is a trademark of Emerson Process Management. Cover Photo: 5400_08 NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Within the United States, Rosemount Inc. has two toll-free assistance numbers. Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST) Technical support, quoting, and order-related questions. North American Response Center: Equipment service needs. 1-800-654-7768 (24 hours a day ñ Includes Canada) For equipment service or support needs outside the United States, contact your local Rosemount representative. NOTICE There are no health hazards from the Rosemount 5400 Series transmitter. The microwave power density in the tank is only a small fraction of the allowed power density according to international standards. The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative. This product is designed to meet FCC and R&TTE requirements. This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Reference Manual 00809-0100-4026, Rev AB August 2004 Rosemount 5400 Series www.rosemount.com Table of Contents SECTION 1 Introduction Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 SECTION 2 Transmitter Overview Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Dielectric constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Turbulence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Temperature/Pressure/ Density and Vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Tank Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Antenna Selection Guide/Measuring Range . . . . . . . . . . . . . . . . . . . . 2-5 SECTION 3 Installation Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Socket Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Free Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Recommended Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Beam Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Vessel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Disturbing objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Mounting a standard cone antenna . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Mounting in Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Recommendations for pipe installations . . . . . . . . . . . . . . . . . 3-10 Mounting in Bypass Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Antenna Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 External Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Maximum Loop Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Non-Intrinsically Safe Power Supply . . …

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Request for confidentiality Saab Tank Control respectfully requests that in accordance with §§ 0.457 (d), 0.459 confidentiality be provided for all detailed technical information, for the schematics, and for the block diagrams contained within this application. In support of this request, we show the following. Enclosed within our application is technical information, which we deem to be trade secrets and proprietary. If made public, the information might be used to our disadvantage in the marketplace. The equipment covered in this application is a Radar Level Gauge designed for measurement in closed metallic tanks under Part 15 as well as under open conditions under Part 90, in the later case with a site-license. Saab Tank Control is one of the world’s largest producers of level gauges and has sold and installed more than 30,000 gauges worldwide. Saab Tank Control requires that all installations of the above-captioned device be performed by Saab Tank Control’s personnel, who are the sole source of maintenance for the gauges. Additionally, Saab Tank Control maintains records on the sale and installation of all such gauges worldwide. To assist in assuring that we receive the full value of our license and protect our competitive posture, we respectfully request grant of confidentiality for all information mentioned above. We feel that a grant of confidentiality is only proper as our gauges only enters the stream of commerce under strict control of our employees. The gauge will consequently not be subject to the examination of our competitors. For the above stated reasons, Saab Tank Control hereby requests that our application be processed to grant in accord with the Commission’s Rules and the stated intention of the Bureau in creation of those same Rules. Gothenburg 2004-09-10 Dajana Prastalo, Approvals Engineer

All text except, FCC information, Model name, Rosemount logo and manufacturing country/city is example text. The label above is placed as in the “External Photos” document. GÖTEBORG, SWEDEN RADAR LEVEL TRANSMITTER 5402______________________ S/N_____________________ MFG_____________________ MAY BE PROTECTED BY US AND FOREIGN PATENTS AND PATENTS PENDING SUPPLY: 10,5 – 30VDC (I.S.) FCC ID: K8C5402 ENCL. TYPE 4X, IP66, IP67 IS CL I, II, III, DIV. 1, GP A,B,C,D,E,F & G CL I, ZONE 0, AEx ia IIC T4 WHEN INSTALLED PER CONTROL DWG 9150077-XXX NI CL I, DIV 2, GP A,B,C & D; SUITABLE FOR CL II, III DIV 2, GP F & G; NI MAX 42,5 V, 25mA AMBIENT TEMPERATURE LIMITS -40 o C to +70 o C WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR DIV 1 & WARNING: EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS I5/HART TAG_____________________

1. Assembly 1 2. Assembly 2 3. PMM Front 4. PMM Back 5. Assembly 3 See “Internal Photos 2” for more photos

1. MB Front 2. MB Back 3. Assembly 4 See “internal photos 3a” for more information

1. IBH Front 2. IBH Back See “internal photos 3” for more information

1. Display 2. Assembly 5 3. Assembly 6 4. EB Front 5. EB Back See “Internal Photos 4” for more photos

1. EB w plate front 2. EB w plate back 3. Assembly 7 19. Assembly 8

CETECOM ICT Services GmbH Radio Satellite Communication Untertürkheimer Straße 6–10, D-66117 Saarbrücken, Telephone +49 (0) 681 598 - 0 , Fax +49 (0) 681 598 – 9075 Test report No.: 2-3706-01-02/04This test report consists of 61 pagesPage 1 of 61 Recognized by the Federal Communications Commission and Industry Canada Anechoic chamber registration No.: 90462 (FCC) Anechoic chamber registration No.: 3463 (IC) TCB ID: DE0001 Accredited by the German Accreditation Council DAR–Registration Number TTI–P–G 081/94-D0 Independent ETSI compliance test house ETSI Test report No. 2-3706-01-02/04 Applicant: Saab Rosemount Tank Radar AB Type: Rosemount 5400 series K-band radar level transmitter Test standard : FCC Part 15 Member of RWTÜV Group CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 2 of 61 Table of contentsPage 1.General information............................................................................3 1.1Notes....................................................................................................3 1.2Testing laboratory.................................................................................4 1.3Details of applicant................................................................................4 1.4Application details.................................................................................4 1.5Equipment under test (EUT).................................................................5 1.6Technical data.......................................................................................5 1.7Test standards......................................................................................6 2.Technical tests....................................................................................7 2.1Summary of test results........................................................................7 2.2Test environment..................................................................................7 2.3Measurement and test set-up...............................................................7 2.4Test equipment utilised and test set-up.........................................8 - 10 2.5Test results..................................................................................11 - 14 3.Plots, graphs and data sheets..................................................15 - 37 4.Photographs...............................................................................38 - 56 CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 3 of 61 1 General information 1.1 Notes The test results of this test report relate exclusively to the test item specified in 1.5. CETECOM ICT Services GmbH does not assume responsibility for any conclusions and generalisations drawn from the test results with regard to other specimens or samples of the type of the equipment represented by the test item . The test report may only be reproduced or published in full. Reproduction or publication of extracts from the report requires the prior written approval of the CETECOM ICT Services GmbH. Tester : DateNameSignature 23.07.2004Manfred Paschwitz Technical responsibility for area of testing: DateNameSignature 23.07.2004Klaus Kammerinke CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 4 of 61 1.2 Testing laboratory CETECOM ICT Services GmbHCETECOM ICT Services GmbH Untertürkheimerstraße 6–10P.O. Box 10 04 45 D-66117 SaarbrückenD-66004 Saarbrücken GermanyGermany Telephone:+ 49 (0) 681 598–0 Fax:+ 49 (0) 681 598–9075 e-mail:[email protected] Internet:http://www.cetecom.de Accredited testing laboratory Accredited by:Regulierungsbehörde für Telekommunikation und Post (RegTP) Listed by:Federal Communications Commission (FCC) Industry Canada (IC) AuthorityIdentification/Registration No. RegTPTTI-P-G 081/94-D0 FCC90462 IC3463 Testing location, if different from CETECOM ICT Services GmbH: (Not applicable) 1.3 Details of applicant Name:Saab Rosemount Tank Radar AB Street:Gamlestadsvägen 18 B Town:SE-40251 Göteborg Country:Sweden Phone:+46 31 33 70 000 Fax:+46 31 25 30 22 Contact person Name:Mr. Carl Fjelkner Phone:+46 31 33 70 000 Fax:+46 31 25 30 22 E–Mail:[email protected] 1.4 Application details Date of receipt of application:19.07.2004 Date of receipt of test item:19.07.2004 Date of test:20.07..2004 - 21.07.2004 Person(s) who have been:Mr. Mikael Kleman present during the test CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 5 of 61 1.5 Equipment under test (EUT) Description :Short range device; Tank Radar Type designation :Rosemount 5400 series K-band radar level tranmitter Manufacturer Name:Saab Rosemount Tank Radar AB Street:Gamlestadsvägen 18 B Town:SE-40251 Göteborg Country:Sweden 1.6 Technical data Frequency range:23.003 GHz ... 28.008 GHz Operational frequency:25.278 GHz EIRP (operation for testing):110 nW [-39.5 dBm] (EUT without tanks) Field strength PEP:Radiation not traceable if EUT is operating inside tanks Type of modulation:5G00P0N Pulse frequency:1,8432 MHz Pulse width:0,8 ns Microwave modules:TX / RX – Module employing TDR principle Antenna:4" Cone Antenna, gain 25 dBi (see Photo) Normal power supply (U nom):24.0 V DC Extreme power supply (U min):11.0 V DC (U max):42.0 V DC 1.6.1 Operation conditions Operation::As soon as the equipment is powered up, TX and RX start operating Purpose of operation:In-tank level (distance) measuring equipment 1.6.2 Test item Rosemount 5400 series K-band radar level tranmitter with different available antennas AntennasGain 2" Cone21 dBi 3" Cone23 dBi 4" Cone25 dBi CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 6 of 61 1.7 Test standards Code of Federal Regulations (CFR 47) Federal Communications Commission (FCC) FCC Part 15Radio Frequency Devices (04/2004) SECTION 15.245 Operation within the band 24.075 GHz to 24.175 GHz SECTION 15.205 Restricted bands of operation. SECTION 15.209 Radiation emiss…

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CETECOM ICT Services GmbH Radio Satellite Communication Untertürkheimer Straße 6–10, D-66117 Saarbrücken, Telephone +49 (0) 681 598 - 0 , Fax +49 (0) 681 598 – 9075 Test report No.: 2-3706-01-02/04This test report consists of 61 pagesPage 1 of 61 Recognized by the Federal Communications Commission and Industry Canada Anechoic chamber registration No.: 90462 (FCC) Anechoic chamber registration No.: 3463 (IC) TCB ID: DE0001 Accredited by the German Accreditation Council DAR–Registration Number TTI–P–G 081/94-D0 Independent ETSI compliance test house ETSI Test report No. 2-3706-01-02/04 Applicant: Saab Rosemount Tank Radar AB Type: Rosemount 5400 series K-band radar level transmitter Test standard : FCC Part 15 Member of RWTÜV Group CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 2 of 61 Table of contentsPage 1.General information............................................................................3 1.1Notes....................................................................................................3 1.2Testing laboratory.................................................................................4 1.3Details of applicant................................................................................4 1.4Application details.................................................................................4 1.5Equipment under test (EUT).................................................................5 1.6Technical data.......................................................................................5 1.7Test standards......................................................................................6 2.Technical tests....................................................................................7 2.1Summary of test results........................................................................7 2.2Test environment..................................................................................7 2.3Measurement and test set-up...............................................................7 2.4Test equipment utilised and test set-up.........................................8 - 10 2.5Test results..................................................................................11 - 14 3.Plots, graphs and data sheets..................................................15 - 37 4.Photographs...............................................................................38 - 56 CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 3 of 61 1 General information 1.1 Notes The test results of this test report relate exclusively to the test item specified in 1.5. CETECOM ICT Services GmbH does not assume responsibility for any conclusions and generalisations drawn from the test results with regard to other specimens or samples of the type of the equipment represented by the test item . The test report may only be reproduced or published in full. Reproduction or publication of extracts from the report requires the prior written approval of the CETECOM ICT Services GmbH. Tester : DateNameSignature 23.07.2004Manfred Paschwitz Technical responsibility for area of testing: DateNameSignature 23.07.2004Klaus Kammerinke CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 4 of 61 1.2 Testing laboratory CETECOM ICT Services GmbHCETECOM ICT Services GmbH Untertürkheimerstraße 6–10P.O. Box 10 04 45 D-66117 SaarbrückenD-66004 Saarbrücken GermanyGermany Telephone:+ 49 (0) 681 598–0 Fax:+ 49 (0) 681 598–9075 e-mail:[email protected] Internet:http://www.cetecom.de Accredited testing laboratory Accredited by:Regulierungsbehörde für Telekommunikation und Post (RegTP) Listed by:Federal Communications Commission (FCC) Industry Canada (IC) AuthorityIdentification/Registration No. RegTPTTI-P-G 081/94-D0 FCC90462 IC3463 Testing location, if different from CETECOM ICT Services GmbH: (Not applicable) 1.3 Details of applicant Name:Saab Rosemount Tank Radar AB Street:Gamlestadsvägen 18 B Town:SE-40251 Göteborg Country:Sweden Phone:+46 31 33 70 000 Fax:+46 31 25 30 22 Contact person Name:Mr. Carl Fjelkner Phone:+46 31 33 70 000 Fax:+46 31 25 30 22 E–Mail:[email protected] 1.4 Application details Date of receipt of application:19.07.2004 Date of receipt of test item:19.07.2004 Date of test:20.07..2004 - 21.07.2004 Person(s) who have been:Mr. Mikael Kleman present during the test CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 5 of 61 1.5 Equipment under test (EUT) Description :Short range device; Tank Radar Type designation :Rosemount 5400 series K-band radar level tranmitter Manufacturer Name:Saab Rosemount Tank Radar AB Street:Gamlestadsvägen 18 B Town:SE-40251 Göteborg Country:Sweden 1.6 Technical data Frequency range:23.003 GHz ... 28.008 GHz Operational frequency:25.278 GHz EIRP (operation for testing):110 nW [-39.5 dBm] (EUT without tanks) Field strength PEP:Radiation not traceable if EUT is operating inside tanks Type of modulation:5G00P0N Pulse frequency:1,8432 MHz Pulse width:0,8 ns Microwave modules:TX / RX – Module employing TDR principle Antenna:4" Cone Antenna, gain 25 dBi (see Photo) Normal power supply (U nom):24.0 V DC Extreme power supply (U min):11.0 V DC (U max):42.0 V DC 1.6.1 Operation conditions Operation::As soon as the equipment is powered up, TX and RX start operating Purpose of operation:In-tank level (distance) measuring equipment 1.6.2 Test item Rosemount 5400 series K-band radar level tranmitter with different available antennas AntennasGain 2" Cone21 dBi 3" Cone23 dBi 4" Cone25 dBi CETECOM ICT Services GmbH Test report No.: 2-3706-01-02/04Date : 23.07.2004Page 6 of 61 1.7 Test standards Code of Federal Regulations (CFR 47) Federal Communications Commission (FCC) FCC Part 15Radio Frequency Devices (04/2004) SECTION 15.245 Operation within the band 24.075 GHz to 24.175 GHz SECTION 15.205 Restricted bands of operation. SECTION 15.209 Radiation emiss…

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