K8C5900Rosemount 5900S Radar Level Gauge

www.rosemount-tg.com Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Radar Level Gauge Preliminary Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 www.rosemount-tg.com Rosemount 5900 Radar Level Gauge Cover Photo: 5900_coverphoto.tif NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For equipment service or support needs, contact your local Emerson Process Management/Rosemount Tank Gauging representative. Spare Parts Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc, may also jeopardize safety and is under no circumstances allowed. Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by non-recognized spare parts or any repair which is not made by Rosemount Tank Radar AB. Specific FCC Requirements (USA only) Rosemount 5900 generates and uses radio frequency energy. If it is not installed and used properly, that is, in strict accordance with the manufacturer ́s instructions, it may violate FCC regulations on radio frequency emission. Rosemount TankRadar 5900 has been FCC certified under test conditions which assume a metallic tank. Installation on a non-metallic tank is not certified, and is not allowed. The FCC certificate for Rosemount 5900 requires that the tank is closed as far as emitted radio energy is concerned. Tanks with open manholes, external-floating-roof tanks without still pipes etc. are not covered by the certificate. Preliminary Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series www.rosemount-tg.com Table of Contents SECTION 1 Introduction 1.1Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.3Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.4Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1.5Product Recycling/ Disposal1-5 1.6Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.6.1Reuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.6.2Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.6.3Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 SECTION 2 Overview 2.1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.2Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2.3System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.4Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2.5Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 SECTION 3 Installation 3.1Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.2Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3.2.1Horn Antenna Requirements . . . . . . . . . . . . . . . . . . . 3-4 3.2.2Parabolic Antenna Requirements . . . . . . . . . . . . . . . 3-6 3.2.3Still Pipe Antenna Requirements . . . . . . . . . . . . . . . 3-10 3.2.4LPG/LNG Antenna Requirements . . . . . . . . . . . . . . 3-13 3.3Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 3.3.1Horn Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 3.3.2Parabolic Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 3.3.3Array Antenna - Fixed version . . . . . . . . . . . . . . . . . 3-29 3.3.4Array Antenna - Hinged Hatch . . . . . . . . . . . . . . . . . 3-32 3.3.5LPG/LNG Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 3.4Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 3.4.1Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . 3-39 3.4.2Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 3.4.3Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40 3.4.4Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40 3.4.5Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . 3-40 3.4.6Power Budget. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40 3.4.7The Raptor Tankbus . . . . . . . . . . . . . . . . . . . . . . . . 3-41 3.4.8Typical installations . . . . . . . . . . . . . . . . . . . . . . . . . 3-42 3.4.9Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43 3.4.10Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44 3.4.11Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47 Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series TOC-2 Table of Contents SECTION 4 Configuration 4.1Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.2Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4.2.1Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.2.2Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.2.3Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.3Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.3.1Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.3.2Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4.3.3Tank Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4.4Configurat…

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Reference Manual 300520EN, Rev AA November 2009 6-9 Rosemount 5900 Series Section 6. Service and Troubleshooting 7. Click the Browse button to locate the flash program file. File extension *.cry are used for these files. 8. Click the Start Programming button. Now the Start Device Programming window appears. 9. Click the Start Programming button to activate device programming. If a 2160 Field Communication Unit (FCU) is used, a maximum of 25 devices can be programmed. If there are more devices the programming must be divided in two steps. 10. Update the TankMaster installation by adding the new *.ini files for the 5900 gauge to the TankMaster installation folder. For the 5900 two *.ini files are used, RLG.ini and RLG0xx.ini, where xx is the identification code of the 5900 gauge application software. The RLG.ini file is copied to the C:\Program Files\Rosemount\Server folder. The RLG0xx.ini file is copied to the C:\Program Files\Rosemount\Shared folder. Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 6-10 Section 6. Service and Troubleshooting 6.2.6Write ProtectionA Rosemount 5900 can be write protected to avoid unintentional configuration changes. 1. Start the TankMaster WinSetup program. 2. In the WinSetup workspace select the Logical View tab. 3. Click the right mouse button on the 5900 icon. 4. Choose the Write Protect option to open the Write Protect window. 5. Ensure that New State is set to Protected. 6. Click the OK button to save the new state and close the Write Protect window. Preliminary Reference Manual 300520EN, Rev AA November 2009 6-11 Rosemount 5900 Series Section 6. Service and Troubleshooting 6.2.7Write Protection Switch A switch can be used to prevent unauthorized changes in the Rosemount 5900 database. To write protect the 5900 do the following: 1. Check if there is any screw that is sealed. Contact Emerson Process Management/Rosemount Tank Gauging before breaking the seal if warranty is still valid. Completely remove the seal so that it does not damage the threads. 2. Loosen the screws and remove the cover. 3. Locate the write protection switch. 4. To write protect the 5900 move the left-hand switch to the ON position. 5. Check that contact surfaces on the transmitter housing and cover are clean. Replace the cover and tighten the screws. Write protection switch OFF ON Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 6-12 Section 6. Service and Troubleshooting 6.2.8Logging Measurement Data The Rosemount 5900 supports logging of diagnostic registers. This function is useful for verifying that the gauge works properly. The logging function can be accessed by using the TankMaster WinSetup program. To start logging do the following: 1. Start the TankMaster WinSetup program. 2. Select the 5900 gauge icon in the WinSetup workspace. 3. Click the right mouse button and choose Logging. 4. The Manual mode lets you start logging at any time. In Automatic mode you have to specify a Start and Stop time. 5. The resulting log file will not exceed the size specified by the Max File Size parameter. In automatic mode logging will proceed until the stop date and time is reached. In manual mode logging will proceed until it is stopped by clicking the Stop button. Logging will stop automatically when the number of log files is equal to the number given by the Max Log Files parameter. 6. The log file is stored as a plain text file and can be viewed in any word processing program. The log file is stored in the following folder: C:\Rosemount\Tankmaster\Setup\Log, where C is the disk drive where the TankMaster software is installed. The log file contains the same input registers as the View Diagnostic Registers window, see “Diagnostics” on page 6-7. You can can change which input registers to be included in the log file by configuring the View Diagnostic Registers window, see the Raptor System Configuration Manual (Document No. 300510EN) for more information. Preliminary Reference Manual 300520EN, Rev AA November 2009 6-13 Rosemount 5900 Series Section 6. Service and Troubleshooting 6.2.9Exchanging Gauge Electronics Jämför SIL; krav på att redogöra för reparation och underhåll av vissa delar, t.ex. Electronic Deposit Box (EDB). Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 6-14 Section 6. Service and Troubleshooting 6.2.10 Calibration Using the WinSetup Calibrate function The Calibrate function is a tool that lets you adjust a Rosemount 5900 level gauge in order to minimize the offset between actual (hand dipped) product levels and the values measured by the level gauge. By using the Calibrate function you can optimize measurement performance over the whole measurement range from the top to the bottom of the tank. The Calibration function calculates a new Calibration Distance based on fitting a straight line to the deviations between hand dipped levels and levels measured by the transmitter. For the Rosemount 5900 still pipe gauge the calibration function is specially suitable since a minor adjustment of the Scale Factor is often necessary. The radar propagation velocity is dependent on the inner diameter of the still pipe, and the Scale Factor parameter is used to adjust the transmitter to take this effect into account. Since the average diameter is often difficult to determine accurately a calibration is often needed. Procedure The adjustment process includes the following steps: 1. Recording the hand dipped ullage values and the corresponding level gauge values. 2. Entering the hand dipped levels and the level gauge values into WinSetup. 3. Inspect the resulting calibration graph and, if necessary, exclude measurement points which should not be used in the adjustment calculation. Required information Make sure that the following information is available when you intend to use the RTG Adjustment function in TankMaster WinSetup: • A list of hand dipped ullage values. • A list of RTG level val…

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1 Prastalo, Dajana [PROCESS/RMT/GOTE]From: [email protected] Sent: den 7 december 2009 13:17 To: Prastalo, Dajana [PROCESS/RMT/GOTE] Subject: Pay.Gov Payment Confirmation THIS IS AN AUTOMATED MESSAGE. PLEASE DO NOT REPLY. Your transaction has been successfully completed. Payment Summary Application Name: Remittance Advice Form 159 Pay. gov Tracking ID: 2503I5BG Agency Tracking ID: 1702196 Account Holder Name: Linda Karlsson Transaction Type: Sale Billing Address: Box 13045 City: GOTHENBURG Zip/Postal Code: 40251 Country: SWE Card Type: Master Card Card Number: ************9236 Payment Amount: $1,395.00 Transaction Date: Dec 7, 2009 7:17:26 AM

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CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.:1-1490-01-03/09 Date: 2009-11-02 Page 1 of 63 Recognized by the Federal Communications Commission Anechoic chamber registration no.: 90462 (FCC) Anechoic chamber registration no.: IC 3463A-1 TCB ID: DE 0001 Accredited by the German Accreditation Council DAR–Registration Number DAT-P-176/94-D1 Accredited Bluetooth ® Test Facility (BQTF) Test report no. : 1-1490-01-03/09 Applicant : Rosemount Tank Radar AB Type : Rosemount 5900S Radar Level Gauge Test Standard : FCC Part 15.209 RSS210 Issue 7 FCC ID : K8C5900 Certification No. IC : 2827A-5900 CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 2 of 63 Table of contents 1 GENERAL INFORMATION ................................................................................................................................... 3 1.1. ADMINISTRATIVE DATA OF THE TEST FACILITY..................................................................................................... 3 1.1.1 Identification of the testing laboratory ......................................................................................................... 3 1.2. NOTES................................................................................................................................................................... 3 1.3 DETAILS OF APPLICANT......................................................................................................................................... 4 1.4 APPLICATION DETAILS.......................................................................................................................................... 4 1.5 TEST ITEM............................................................................................................................................................. 5 1.6 TEST SETUP........................................................................................................................................................... 6 1.7 TEST SPECIFICATIONS............................................................................................................................................ 6 2 STATEMENT OF COMPLIANCE .......................................................................................................................... 7 2.1 SUMMARY OF MEASUREMENT RESULTS................................................................................................................ 7 2.1.1 CFR 47 Part 15 Radio frequency devices / RSS 210 .................................................................................... 7 3 MEASUREMENTS AND RESULTS ....................................................................................................................... 8 3.1 EMISSSION BANDWIDTH 3.2 CONDUCTED OUTPUT POWER 3.3 FIELD STRENGTH OF THE FUNDAMENTAL 3.4 RADIATED SPURIOUS EMISSIONS 3.5 CONDUCTED EMISSIONS 3.6 FREQUENCY STABILITY 4 USED TESTEQUIPMENT ...................................................................................................................................... 47 5 ANNEX A: PHOTOGRAPHS OF TEST SITE ..................................................................................................... 49 6 ANNEX B: EXTERNAL PHOTOGRAPHS OF THE EQUIPMENT................................................................. 51 7 ANNEX C: INTERNAL PHOTOGRAPHS OF THE EQUIPMENT.................................................................. 63 CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 3 of 63 1 General information 1.1. Administrative data of the test facility 1.1.1 Identification of the testing laboratory Company name: Cetecom ICT Services GmbH Address: Untertürkheimerstr. 6-10 D-66117 Saarbruecken Germany Laboratory accreditation: DAR-Registration No. DAT-P-176/94-D1 Bluetooth Qualification Test Facility (BQTF) Federal Communications Commission (FCC) Identification/Registration No : 90462 Responsible for testing laboratory: Nicolas Stamber Phone: +49 681 598 0 Fax: +49 681 598 9075 email: [email protected] 1.2. Notes The test results of this test report relate exclusively to the test item specified in 1.5. The CETECOM ICT Services GmbH does not assume responsibility for any conclusions and generalizations drawn from the test results with regard to other specimens or samples of the type of the equipment represented by the test item. The test report may only be reproduced or published in full. Reproduction or publication of extracts from the report requires the prior written approval of the CETECOM ICT Services GmbH. ............................................................................................................... Responsible for testing laboratory (Karsten Geraldy) ................................................................................................................ Responsible for test report ( Nicolas Stamber) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 4 of 63 1.3 Details of Applicant Name : Rosemount Tank Radar AB Street : Gamlestadsvägen 18 B Town : SE-40251 Göteborg Country : Sweden Phone : +46 31 33 70 000 Fax : +46 31 25 30 22 Contact person Name : Mr. Mikael Kleman Phone : +46 13 23 60 05 Fax : +46 13 23 60 60 E–Mail : [email protected] 1.4 Application Details Date of test : 05.–07.10.2009, 19.–20.10.2009 Person(s) who have been : Mr. Mikael Kleman present during the test CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2…

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CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 50 of 63 Photo 2 (Radiated Emissions) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 51 of 63 Photo 3 (Radiated Emissions) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 52 of 63 Photo 4 (Radiated Emissions) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 53 of 63 Photo 5 (Radiated Emissions) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 54 of 63 Photo 6 (Radiated Emissions) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 55 of 63 Photo 7 (Radiated Emissions) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 56 of 63 6 Annex B: External Photographs of the Equipment Photo 8 (EUT) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 57 of 63 Photo 9 (EUT waveguide) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 58 of 63 Photo 10 (EUT with horn antenna mounted) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 59 of 63 Photo 11 (EUT with horn antenna mounted) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 60 of 63 Photo 12 (EUT with parabolic antenna mounted) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 61 of 63 Photo 13 (EUT with parabolic antenna mounted) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 62 of 63 Photo 13 (test tank) CETECOM ICT Services GmbH Untertürkheimer Str. 6-10, 66117 Saarbruecken Phone: +49 (0) 681 598-0 Fax: -9075 RSC-Laboratory Test report no.: 1-1490-01-03/09 Date: 2009-11-02 Page 63 of 63 7 Annex C: INTERNAL PHOTOGRAPHS OF THE EQUIPMENT - see attachment