LS3-45-1125XF-II Wireless

©Copyright 2003 - 2006 Hunter Engineering Company OPERATION INSTRUCTIONS Form 4925T, 02-06 Supersedes Form 4925T, 09-03 DSP500 Series Wheel Alignment Sensors DSP500 Series Wheel Alignment Sensors Contents • i Contents 1. Getting Started ..................................................................................................... 1 1.1 About This Manual............................................................................................................... 1 1.2 For Your Safety ................................................................................................................... 1 Hazard Definitions ........................................................................................................ 1 1.3 Care and Cleaning of the Sensors ...................................................................................... 2 1.4 XF Pod (DSP506XF and DSP508XF Sensors Only) .......................................................... 3 Precautions for Systems Equipped with XF Cordless Sensors ................................... 3 1.5 Charging Sensor Batteries (XF Sensors Only) ................................................................... 4 1.6 Vehicle Preparation ............................................................................................................. 7 1.7 Equipment Components and Controls ................................................................................ 7 2. Mounting Sensors ................................................................................................ 9 2.1 Mounting Sensors Onto Wheel Adaptors............................................................................ 9 Wheel Adaptor 175-285-1 .......................................................................................... 10 Wheel Adaptor 175-321-1 with Ratchet Adaptor Locking Lever ................................ 11 2.2 Mounting Wheel Adaptors Onto Wheels........................................................................... 13 Wheels With No Rim Lip (Attaching To Outer Rim Lip) ............................................. 13 Wheels With Rim Lip (Attaching To Inner Rim Lip).................................................... 14 2.3 Connecting Sensor Cables................................................................................................ 15 Connecting Sensor Cables With Optional Rack Wiring Kit ........................................ 15 Connecting Sensor Cables Without Optional Rack Wiring Kit ................................... 15 3. Compensating Sensors ..................................................................................... 17 3.1 General Compensation ..................................................................................................... 17 3.2 3-Point Compensation .......................................................................................................17 3.3 2-Point Compensation .......................................................................................................19 3.4 Rolling Compensation .......................................................................................................20 3-Point Procedure...................................................................................................... 20 2-Point Procedure...................................................................................................... 21 Procedure Limitations................................................................................................. 22 3.5 Compensation Recall Mode .............................................................................................. 22 4. Operation Information ....................................................................................... 23 4.1 Adjusting Wheel Adaptor 175-285-1 Lock Lever.............................................................. 23 4.2 Sensor Level Check Procedure ........................................................................................ 24 4.3 Ride Height Measurement (Optional)................................................................................ 25 5. Maintenance....................................................................................................... 27 5.1 DSP506XF and DSP508XF Battery Replacement Instructions ........................................ 27 5.2 DSP506XF and DSP508XF Hot Swap Battery Replacement Instructions ....................... 28 ii • Contents DSP500 Series Wheel Alignment Sensors DSP500 Series Wheel Alignment Sensors 1. Getting Started • 1 1. GETTING STARTED 1.1 About This Manual This manual contains important operation, maintenance, and safety information for the DSP506, DSP506XF, DSP508, and DSP508XF sensors. It is supplemented by the alignment system console operation manual. Read and become familiar with the contents of these publications. A calibrated set of DSP506, or DSP508, Series Sensors can be used with any Hunter aligner using WinAlign® software version 7.1 or higher. A calibrated set of DSP506XF, or DSP508XF Series Sensors can be used with any Hunter aligner equipped with a USB Electronic Assembly using WinAlign® software version 7.1 or higher. A calibrated set of DSP506, or DSP508, Series Sensors can be used with 511 Aligners that have version 2.3 (or above) software. NOTE: DSP506XF and DSP508XF Series Sensors can not be used with the 511 Aligners. 1.2 For Your Safety Hazard Definitions Watch for these symbols: CAUTION: Hazards or unsafe practices that could result in minor personal injury or product or property damage. WARNING: Hazards or unsafe practices that could result in severe personal injury or death. DANGER: Immediate hazards that will result in severe personal injury or death. These symbols identify situations that could be detrimental to your safety and/or cause equipment damage. IMPORTANT SAFETY INSTRUCTIONS Read all instructions. Do not operate equipment with a damaged cord or if the equipment has been …

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Buffer 74LVT245 MCU MC9S08GT60 Radio MC13193 235 3214 871 J1 J2 J5 10 Txd Rxd 3.3VDC Voltage Regulator LM3940-3.3 5Vdc+/-10% Hunter 45-1125 Block Diagram 10 Integral Single Bend Dipole Antenna (PCB Artwork) Transmit Receive 16MHz CrystalKDS DSX321G-16 Ground Power +5Vdc +/-10% Ground * Serial UART 125KBaud, 1 Start Bit, 1 Stop Bit TTL levels Transmit (Out)* Receive (In)* 3.3VDC 3.3VDC 3.3VDC 3.3VDC

TEL (314) 731-3020 FAX (314) 731-9932 11250 Hunter Drive Bridgeton, Missouri 63044-2391 U.S.A. Subject: Addendum to FCC Request for Modular Approval of Hunter Radio 45-1125. In addition to the initial request for modular approval the following information applies: The Hunter Radio 45-1125 will be used only in Hunter Engineering Company products (The Grantee). When the radio is mounted inside a product enclosure the enclosure will contain an external label stating the following: “This product contains transmitter module FCC ID LS3-45-1125”. In accordance with public notice DA00-1407 item 6. This is in addition to any other required FCC labeling. Jim McClenahan R&D Manager – Electronics (314) 731-0000 ext 260 [email protected]

Operational Description of Hunter Radio 45-1125 General Description The Hunter radio 45-1125 consists of 6 major components: 1. A microcontroller (MCU) that is used to prepare and validate data for radio transmission and reception. 2. Radio IC MC13193 that is a short range, low power 2.4GHz ISM band transceiver. 3. A 3.3 voltage regulator that supplies regulated voltage to all components. 4. A single 16MHz crystal that is used to develop a time base for all components and RF frequencies. 5. A digital signal buffer to isolate the MCU from input signal connector 6. On-board transmit and receive antennae. Data Transmission A packet of data to be transmitted is sent to the Serial UART of the Microcontroller (MCU). The serial data packet is transmitted at a data rate of 125k baud, 1 Start bit, 1 Stop bit and is at standard TTL voltage levels. The data packet and related control signals pass through a non- inverting buffer to maintain isolation between the input connector and the MCU. When a data packet is received by the MCU the data is encapsulated in a packet structure that allows for reliable radio transmission. The altered packet is sent to the radio (MC13193) for RF transmission. (Figure 1.1) The MC13193 radio is a short range, low power 2.4GHz ISM band transceiver. It is compliant with IEEE standard 802.15.4. RF data is transmitted via an onboard antenna. The antenna is etched in the copper of the radio printed circuit board as described in Figure 2. Figure 2 Data Reception A data packet received by the radio is sent to the MCU. The MCU validates and removes the encapsulating radio packet structure. The received data is then sent to the host via the serial UART. Buffer 74LVT245 MCU MC9S08GT60 Radio MC13193 235 3214 871 J1 J2 J5 10 Txd Rxd 3.3VDC Voltage Regulator LM3940-3.3 5Vdc+/-10% Hunter 45-1125 Block Diagram 10 Integral Single Bend Dipole Antenna (PCB Artwork) Transmit Receive 16MHz CrystalKDS DSX321G-16 Ground Power +5Vdc +/-10% Ground * Serial UART 125KBaud, 1 Start Bit, 1 Stop Bit TTL levels Transmit (Out)* Receive (In)* 3.3VDC 3.3VDC 3.3VDC 3.3VDC

Report Number: 30562151.001 Page 1 of 23 EUT: Zigbee Radio Model: 45-1125 33_EME/I 01/29/2001 FCCID: LS3-45-1125 Emissions Test Report EUT Name: Zigbee Radio EUT Model: 45-1125 FCC Title 47, Part 15, Subpart C Section 15.249 Prepared for: Jim McClenahan Hunter Engineering 11250 Hunter Dr. Bridgeton MO 63044 Tel: 314-731-0000 Fax: 314-746-3028 Prepared by: TUV Rheinland of North America 762 Park Avenue Youngsville, NC 27596 Tel: (919) 554-3668 Fax: (919) 554-3542 http://www.tuv.com/ Report/Issue Date: 21 December 2005 Report Number: 30562151.001 Statement of Compliance Report Number: 30562151.001 Page 2 of 23 EUT: Zigbee Radio Model: 45-1125 33_EME/I 01/29/2001 FCCID: LS3-45-1125 Manufacturer: Hunter Engineering 11250 Hunter Dr. Bridgeton MO 63044 314-731-0000 Requester / Applicant: Jim McClenahan Name of Equipment: Model No. Zigbee Radio 45-1125 Type of Equipment: Information Technology Equipment (ITE) Application of Regulations: FCC Title 47, Part 15, Subpart C Section 15.249 Test Dates: 12 September 2005 to 20 December 2005 Guidance Documents: Emissions: FCC 47 CFR Part 15 Test Methods: Emissions: ANSI C63.4:2003 The electromagnetic compatibility test and documented data described in this report has been performed and recorded by TUV Rheinland of North America, in accordance with the standards and procedures listed herein. As the responsible authorized agent of the EMC laboratory, I hereby declare that a sample of one, of the equipment described above, has been shown to be compliant with the EMC requirements of the stated regulations and standards based on these results. If any special accessories and/or modifications were required for compliance, they are listed in the Executive Summary of this report. This report must not be used to claim product endorsement by NVLAP or any agency of the U.S. Government. This report contains data that are not covered by NVLAP accreditation. This report shall not be reproduced except in full, without the written authorization of the laboratory. 21 December 2005 Date NVLAP Signatory Table of Contents Report Number: 30562151.001 Page 3 of 23 EUT: Zigbee Radio Model: 45-1125 33_EME/I 01/29/2001 FCCID: LS3-45-1125 1 EXECUTIVE SUMMARY................................................................................................................. 3 1.1 SCOPE............................................................................................................................................ 3 1.2 PURPOSE........................................................................................................................................ 3 1.3 SUMMARY OF TEST RESULTS........................................................................................................ 3 1.4 SPECIAL ACCESSORIES.................................................................................................................. 3 1.5 EQUIPMENT MODIFICATIONS........................................................................................................ 3 2 LABORATORY INFORMATION ................................................................................................... 3 2.1 ACCREDITATIONS & ENDORSEMENTS.......................................................................................... 3 2.2 TEST FACILITIES............................................................................................................................ 3 2.3 MEASUREMENT UNCERTAINTY..................................................................................................... 3 2.4 CALIBRATION TRACEABILITY....................................................................................................... 3 3 PRODUCT INFORMATION ............................................................................................................3 3.1 PRODUCT DESCRIPTION................................................................................................................ 3 3.2 UNIQUE ANTENNA CONNECTOR................................................................................................... 3 4 EMISSIONS ........................................................................................................................................ 3 4.1 RADIATED EMISSIONS (FUNDAMENTAL AND SPURIOUS PER 15.249)........................................... 3 4.2 CONDUCTED EMISSIONS (PER 15.207).......................................................................................... 3 4.3 VARIATIONS IN VOLTAGE VS. FREQUENCY STABILITY (PER 15.31 (E)) ....................................... 3 4.4 BAND EDGE COMPLIANCE (PER 15.215 (C)) ................................................................................. 3 5 TEST EQUIPMENT USE LIST ........................................................................................................3 TUV Rheinland of North America Scope 762 Park Ave., Youngsville, NC 27596 Tel: (919) 554-3668, Fax: (919) 554-3542 Report Number: 30562151.001 Page 4 of 23 EUT: Zigbee Radio Model: 45-1125 33_EME/I 01/29/2001 FCCID: LS3-45-1125 1 Executive Summary 1.1 Scope This report is intended to document the status of conformance with the requirements of the FCC Title 47, Part 15, Subpart C Section 15.249 based on the results of testing performed on 12 September 2005 through 20 December 2005 on the Zigbee Radio Model No. 45-1125 manufactured by Hunter Engineering. This report only applies to the specific samples tested under the stated test conditions. It is the responsibility of the manufacturer to assure that additional production units of this model are manufactured with identical or EMI equivalent electrical and mechanical components. This report is further intended to document changes and modifications to the EUT throughout its life cycle. All documentation will be included as a supplement. 1.2 Purpose Testing was performed to evaluate the EMC performance of the EUT in accordance with the applicable requirements, procedures, and criteria defin…

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TUV Rheinland of North America Radiated Emissions (Fundamental and Spurious per 15.249) 762 Park Ave., Youngsville, NC 27596 Tel: (919) 554-3668, Fax: (919) 554-3542 Report Number: Addendum 1 to Report # 30562151.001 Page 8 of 23 EUT: Zigbee Radio Model: 45-1125 33_EME/I 01/29/2001 FCCID: LS3-45-1125 4 Emissions 4.1 Radiated Emissions (Fundamental and Spurious per 15.249) Testing was performed in accordance with 47 CFR Part 15, ANSI C63.4:2003, and RSS 210 Issue 5. These test methods are listed under the laboratory’s NVLAP Scope of Accreditation. This test measures the levels emanating from the EUT, thus evaluating the potential for the EUT to cause radio frequency interference to other electronic devices. 4.1.1 Test Methodology 4.1.1.1 Preliminary Test A test program that controls instrumentation and data logging was used to automate the preliminary RF emission test procedure. The frequency range of interest was divided into sub-ranges to yield a frequency resolution of approximately 300 kHz and provide a reading at each frequency for no more than 12° of turntable rotation. For each frequency sub-range the turntable was rotated 360° while peak emission data was recorded and plotted over the frequency range of interest in horizontal and vertical antenna polarization’s. Preliminary emission profile testing was performed inside the anechoic chamber. The EUT was placed on a 1.0m x 1.5m non-conductive table 80cm above the floor. The EUT was positioned as shown in the setup photographs. The receiving antenna was placed at a distance of 3m at a fixed height of 1m. Measurement equipment was located outside of the chamber. A video camera was placed inside the chamber to view the EUT. 4.1.1.2 Final Test For each frequency measured, the peak emission was maximized by manipulating the receiving antenna from 1 to 4 meters above the ground plane and placing it at the position that produced the maximum signal strength reading. The turntable was then rotated through 360° while observing the peak signal and placing the EUT at the position that produced maximum radiation. The six highest emissions relative to the limit were measured unless such emissions were more than 20 dB below the limit. If less than six emissions are within 20 dB of the limit, than the noise level of the receiver is measured at frequencies where emissions are expected. Multiples of all oscillator and microprocessor frequencies were also checked. Final testing was performed on an NSA compliant test site. The EUT was placed on a 1.0m x 1.5m non- conductive table 80cm above the ground plane. The placement of EUT and cables were the same as for preliminary testing and is shown in the setup photographs. The spurious radiated emissions were evaluated to 25GHz. The six highest (worst case) emissions were selected for inclusion into this report. 4.1.1.3 Deviations There were no deviations from this test methodology. TUV Rheinland of North America Radiated Emissions (Fundamental and Spurious per 15.249) 762 Park Ave., Youngsville, NC 27596 Tel: (919) 554-3668, Fax: (919) 554-3542 Report Number: Addendum 1 to Report # 30562151.001 Page 9 of 23 EUT: Zigbee Radio Model: 45-1125 33_EME/I 01/29/2001 FCCID: LS3-45-1125 4.1.2 Test Results Section 4.1.3 contains preliminary test data as well as any engineering data used to determine any modifications or special accessories. Section 4.1.2.1 lists the final measurement data under the worst case operating modes, configurations, and/or cable positions. It also reflects the results including any modifications and/or special accessories listed in Sections 1.4 and 1.5. As originally tested, the EUT was found to be compliant to the requirements of the test standard(s). 4.1.2.1 Final Data The data recorded in this section contains the final results under the worst-case conditions and with any modifications or special accessories implemented as the manufacturer intends. SOP 1 Radiated Emissions Tracking # 30562151.001 Page 1 of 7 EUT Name Zigbee Radio Date 12 September 2005 EUT Model 45-1125 Temp / Hum in 70°F / 44%rh EUT Serial Not Serialized Temp / Hum out N/A Standard FCC 47 CFR Part 15 Line AC / Freq 120 VAC / 60 Hz Deg/sweep N/a RBW / VBW 1MHz / 3MHz Dist/Ant Used 3m / 3115_5770 Performed by Eugene Moses Emission ANT ANT Table FIM Amp Cable ANT E-Field 20dB BelowSpec Freq Polar Pos Pos Value Gain Loss Factor Value Fundamental Margin (MHz) (H/V) (m) (deg) (dBuV) (dB) (dB) (dB/m) (dBuV/m) (dBuV/m) (dB) Fundamental CH 0: PCB on end, on table. 10% duty cycle (wake-up mode) 2405.00 H 1.19 5 56.490.005.4628.23 90.18 94.00 -3.82 2405.00 V 1 264 59.920.005.4628.22 93.60 94.00 -0.4 Fundamental CH 8: PCB on end, on table. Cont. TX with modulation. 2445.00 H 1 8 50.760.005.6828.31 84.75 94.00 -9.25 2445.00 V 1 346 59.980.005.5228.30 93.80 94.00 -0.2 Fundamental CH 15: PCB on end, on table. Cont. TX with modulation. 2474.00 H 2.71 160 51.430.005.5428.37 85.33 94.00 -8.67 2474.00 V 1 263 59.340.005.5428.36 93.23 94.00 -0.77 Spec Margin = E-Field Value - Limit, E-Field Value = FIM Value - Amp Gain + Cable Loss + ANT Factor ± Uncertainty Combined Standard Uncertainty u c (y) = ± 1.6dB Expanded Uncertainty U = ku c (y) k = 2 for 95% confidence Notes: Peak Measurements. The fundamental of the EUT was tested in all three planes and the Z plane was worst case. TUV Rheinland of North America Band Edge Compliance (Per 15.215 (c)) 762 Park Ave., Youngsville, NC 27596 Tel: (919) 554-3668, Fax: (919) 554-3542 Report Number: Addendum 1 to Report # 30562151.001 Page 21 of 23 EUT: Zigbee Radio Model: 45-1125 33_EME/I 01/29/2001 FCCID: LS3-45-1125 may be employed as well as the frequency stability of the transmitter over expected variations in temperature and supply voltage. If the frequency stability is not specified in the regulations, it is recommended that the fundamental emission be kept within at least the central 80% of the permitted band in order to minimize the possibility of out-of-band operation. 4.4.1 Results Figure 1 –…

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Figure 1 - Radiated Emissions, Band Edge Compliance, and Voltage Variations vs. Frequency Stability Test Setup (Chamber - Front) Figure 2 - Radiated Emissions, Band Edge Compliance, and Voltage Variations vs. Frequency Stability Test Setup Test Setup (Chamber - Back) Figure 3 - Conducted Emissions Test Setup