MTFTL9XCWireless Tank Monitor Model TL9X, Client

DRAFT COPY 90 Series Wireless Remote Tank Monitor HOST AND CLIENT CONFIGURATION Document Rev. - Document No. 910-00017 January 4, 2016 Page 2 Page 3 Table of Contents Contents FCC Statement ..................................................................................................................4 WARNING! – For Your Safety .......................................................................................5 1 Revision History ............................................................................................................6 2 Series 90 Introduction ...................................................................................................7 Overview ................................................................................................................7 For Your Safety .......................................................................................................7 3 Theory of Operation ......................................................................................................8 Transfer of Data ......................................................................................................9 Product Highlights ..................................................................................................9 4 Installation .....................................................................................................................9 Safety Precautions ...................................................................................................9 Initial Inspection ................................................................................................... 10 Installation Precautions ......................................................................................... 10 4.3.1 Installation of the 90 SERIES ...................................................................... 11 System Control Drawing for the Uplink Model Only ............................................. 12 5 Accessing the TankLink Website ................................................................................. 14 Tank Measurements – Website Tank Configuration .............................................. 14 Setting the Number of Callouts per Day ................................................................ 15 5.2.1 Scheduled Callouts ....................................................................................... 15 5.2.2 Call On % Change ........................................................................................ 16 5.2.3 Affectivity of Callout Setting Changes or Programming ............................... 16 Normal Operation.................................................................................................. 16 6 Series 90 Specifications .............................................................................................. 17 Cellular Specifications ................................................................................................. 17 7 Servicing and Troubleshooting .................................................................................... 18 Error Codes ........................................................................................................... 18 Battery Replacement ............................................................................................. 20 Troubleshooting .................................................................................................... 21 Obtaining Technical Support ................................................................................. 21 8 Replacement Parts ....................................................................................................... 22 9 Terms and Conditions of Service ................................................................................. 22 10 Product Warranty and Notices ..................................................................................... 24 Page 4 FCC Statement This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device must not be allowed to cause harmful interference (2) This device must accept any interference that may cause undesired operation. IC STATEMENT This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement Page 5 WARNING! – For Your Safety For Your Safety:  Read these installation and operation instructions carefully. Failure to follow these instructions may result in death or serious injury.  Caution: The battery pack used in this device may present a fire or chemical burn hazard if mistreated. Do not recharge, disassemble, heat above 100°C (212°F) or dispose of in fire. Replace battery pack with TankLink P/N 394-00023 only. Use of another battery pack may present a risk of fire or explosion.  Only qualified service personnel must install or repair this equipment.  Do not disassemble the housing unless the area is known to be non-hazardous. Remove the electronic enclosure from the hazardous area prior to changing the battery pack. Refer to section 3 for installation details.  Substitution of parts may impair the intrinsic safety of this equipment.  This equipment must be installed in accordance with local requirements and the National Electric Code. Copyright 2015 TankLink Inc. No part of this document may be copied, reproduced, or translated wit…

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Microprocessor STM32L151 Battery Power and Voltage regulators CC1200 Sub 1GHz Transceiver Probe power and interface Pressure probe in tank Antennas Cellular Radio Host Only HOST AND CLIENT BLOCK DIAGRAM FOR TL95

ABCDEFGHIJ 1 2 3 4 5 6 7 ABCDEFGHIJ 1 2 3 4 5 6 7 DATE: TITLE: APPROVED BY: DES. ENG. MFG. MECH. DESIG. DRAWN BY: DRAWING NUMBER: SHT. OF 06/16/15 LABEL, FCC/IC ID 700-00083 B.E.W. R. KANCIUS K.JANUS M. Herlich 200 South Wacker Dr. Suite 1800, Chicago, IL 60606 1 1 06/16/2015 REVDESCRIPTION BEW BYDATE APPROVED -RELEASED TO RECORDS NOTE: 1. MATERIAL: .25" X .75" TT403 GLOSSY WHITE, POLYIMIDE INDENTCO P/N TTL129-403-10 OR APPROVED EQUIVALENT. 2. BACKGROUND: WHITE 3. TEXT: BLACK, FONT IS ARIAL NARROW. 4. SEE ASSEMBLY DWG. FOR LABEL LOCATION. 5. PRINTING MUST NOT SMEAR WHEN RUBBED. 6. USED ON TL9X 1 / 4 " 3/4" FCC ID;MTF-TL9XC IC ID; 2175C-TL9XC ECO SN172

Subject: Client Functional Overview Date: 12/9/2015 From: B. Welman TankLink Inc. TankLink Inc. 200 South Wacker Drive Suite 1800 Chicago, IL 60606 1. RADIO SUMMARY The Telular On-Demand Protocol allows a host unit to communicate to several client units. The physical layer is a point to multipoint wireless radio communication scheme operating in the ISM band. The LAN used is a Texas Instruments CC1200 Wideband Transceiver. Each LAN has a built in antenna which is at the top of the Printed Wiring board. It is a Helix type with a gain of .8dB. The Transceiver has a Bandwidth greater than 500kHz operating under FCC Part 15.250. Modulation type is FSK. The crystal that operates the LAN is 40mHz and all other components are passive. The units operate on one of eight frequencies between 903 and 925mHz. Since the units are battery operated most of the time they remain asleep. They awaken at preprogrammed intervals, typically, once per day or three times per day. Upon wakeup the Host will send a wakeup packet to the Clients. After a short interval the Host will send a packet of data to one or more Clients. The Client will respond with the data requested which is about an 8ms packet. While the Clients sleep the receiver also sleeps. At programmed intervals the receiver is awakened to “sniff” for a wakeup signal from the Host.

LevelItemPart NumberQtyUOMRefdesFindRev 15720115011EAANT1- 110200072031C1A 115300127111C2C 120300106391C3J 130300127241C4C 140300215012C5,C8- 1503002380111C6-7,C9,C11-15,C17-19- 160300127301C10C 170300127202C16,C20C 180300107171C21C 190300105211C22C 11003001750110C23-24,C27,C29-31,C34-35,C37-38- 1110300075097C25,C32,C39-40,C267-269H 1120300127162C26,C28C 1130300178012C43,C60- 1140300090191C44B 1150300105372C46,C62C 1160300105291C48C 1170300090172C49-50B 1180300173021C51- 1190300228013C53-55- 1200300230011C56- 1310200137012FB1,FB3- 1350200072121L2A 1360400047061L5E 1460400012661R1F 1470400012611R2F 1480400047015R3,R21,R57,R292-293E 1490400063012R4,R8D 1510400063DG1R7D 1520400063Y46R9-11,R13-14,R17D 1530400063EL2R18,R24D 1695400047021EAR65E 1700400052W21R66G 1720450034011S1C 1740200160011U1- 1750650093011U2- 1810330044011Y1- 1820330045011Y2- 1830384-107001PCBB Description ANT, 902-928MHZ, HEXLIX, SMT, IN PLANE OF PCB [ROHS] IND,3.3NH5% 0402CS-3N3XJLW[E3/4] CAP,0402,4.3PF,.25PF,50V-COG[E3] CAP,0603 1500PF, 5%, 50V-COG[E3] CAP,0402, 33PF, 5%,50V-COG[E3] CAP,0402,0.010UF,10%,50V-X7R[ROHS] CAP,0402,47NF,10%,25V-X7R [ROHS] CAP,0402,100PF, 5%,50V-COG[E3] CAP,0402, 15PF, 5%,50V-COG[E3] CAP,0603 0.220UF,10%,16V-X7R[E3] CAP,0603 4700PF,10%,50V-X7R [E3] CAP,0402,0.10UF,10%,16V-X7R [ROHS] CAP,CHIP TANT(A) 10UF,20%10V[E3] CAP,0402,8.0PF, .5PF,50V-COG[E3] CAP,0805, 1UF,10%,50V-X5R[ROHS] CAP,1210,4.7UF,10%,50V-X7R [E3] CAP,0603 0.100UF,10%,50V-X7R[E3] CAP,0603 .022UF,10%,50V-X7R [E3] CAP,1210,2.2UF,10%,50V-X7R [E3] CAP,CHIP TANT(C) 10UF,20%35V[E3] CAP, 0603 CHIP, 10UF, 6.3V, 20% (ROHS) CAP, 1206 CHIP, 100UF, 20%, 6.3V, X5R (ROHS) BEAD,FERRITE,1206,120OHM,3000MA [ROHS] IND,10 NH5% 0402CS-10NXJLW[E3/4] RES,2010 CHIP ZERO OHM 2AMP [E3] RES,0805 CHIP 510, 5% [E3] RES,0805 CHIP 330, 5% [E3] RES,0402 CHIP ZERO OHM 0.5AMP [E3] RES,0402 CHIP 10.0, 1% [E3] RES,0402 CHIP 56.2K, 1% [E3] RES,0402 CHIP 10.0K, 1% [E3] RES,0402 CHIP 100K, 1% [E3] RES,0603 CHIP ZERO OHM 1AMP [E3] RES,0603 CHIP 7.68K, 1% [E3] SWITCH,RT ANGLE,SMT [ROHS] XFMR, BALUN CHIP, 900MGHZ 0900PC15J0013 [ROHS] MODULE, CC1200 RADIO TRANSCEIVER SUB- 1GHZ [ROHS] XTAL OSC 8PF,40.000 MHZ, 15PPM,(3.20MM X 2.50MM)[ROHS] XTAL OSC,32.768 KHZ,10PPM, 7PF, CERAMIC 3.2X1.5X0.9MM[ROHS] PCB, CLIENT, TL9X WLAN

5 5 4 4 3 3 2 2 1 1 DD CC BB AA START 4.18mm (0.165") Single Row Terminal, Right Angle, 4 Circuits POWER FOR SENSORS (VOUT) AND RS232 MAIN POWER INPUT FROM BATTERY PACK - INPUT VOLTAGE FROM 3.6 TO 10V OUTPUT VOLTAGE 5V TO 24V ISafe Barrier Board Interface SIDE A (TOP)SIDE B (BOTTOM) Ordinary Sensor Interface Reed switch input [inventory request / Call Activation] High level switch Battery Pack Connector NOTE: FW will enable internal pull-up resister when reading input. NOTE: FW will enable internal pull-up resister when reading input. NOTE: External pull-up resistor is not required. Internal pull-up in MCU. VIN_MON = VIN x 100K / (100K + 165K) VIN = 5 --> VIN_MON = 1.887V VIN = iLoop x (1/(1/147+1/(100K+100K))x100K/(100K+100K)) = iLoop x 73.45 iLoop = 25mA --> VIN = 1.836V iLoop = 20mA --> VIN = 1.470V iLoop = 4mA --> VIN = 0.294V Both mounted = Test load 128.5mA at 3.6V One mounted = Test load 64mA at 3.6V Isolation of v-divider resistor load when battery voltage not being measured. VBAT_MON =1.77V FOR CR123A BATTERY PACK =1.03V FOR Li-SOCL2 BATTERY PACK MOUNT FOR HAZ-LOC BATTERY VERSION (DNP FOR ORD-LOC DNP) MOUNT FOR ORD-LOC BATTERY VERSION (DNP FOR HAZ-LOC DNP) RELEASED NOTE: FOR HAZ-LOC, MOUNT IPBT-104-H1-T-S-RA (61031401) IN PIN LOCATIONS 1 THRU 4. FOR ORD-LOC, MOUNT IPBT-103-H1-T-S-RA (61028102) IN PIN LOCATION 3 THRU 5. need to change R25 to 226k. was L3 was L4 DNP for ORD Location DNP for ORD Location (place near U6) (place near U6) DNP for ORD Location MOUNT OPTION TO BY-PASS U8 SWITCHING REGULATOR CIRCUIT: WHEN U5 IS MOUNTED WITH 3.3V OR LOWER OUTPUT PART AND U8 (AND RELATED CIRCUIT) IS DNP, MOUNT R294. IN2_CL IN1_CL TPSPCTRL1 TPSCTRLBAS1 TCTC TPSCOMP TPSFBFLT TF TPSSW TPSSWCAP VOUTNC TPSFB VOFBCL IN5_V IN4_V IN3_V IN2_V IN1_V VOUTCL SVODIS1 IN1_CL IN2_CL IN1_CL IN2_VIN1_V IN2_MON_V IN2_CL IN1_MON_V VOUTIS IN3_V SVODIS2 TPSPCTRL2 TPSCTRLBAS2 VBATORD BTLOAD VBATGATED DCPRESTH DCENDCEN VBATFLT VBATSCAP EN_VBATLIM SVODIST TPSPCTRLT TPSCTRLBAST TPSPGATET TPSPGATE1 TPSPGATE2 VSCAP VOUT VOUT VOUT_S1 VBR VBR VBR VOUT VOUT_S1 VOUT_S2 VOUT_S2 VSENSE_SRC VOUT_TEMP VOUT_S1 VMCU VBATLIM VBAT VSCAPVBAT VBATLIM VBAT VOUT_S2 VOUTVOUT_TEMP VMCU NRSTpg2 VBAT_MONpg2 IN1_MON_CLpg2 IN2_MON_CLpg2 IN1_MON_Vpg2 IN2_MON_Vpg2 IN3_MON_Vpg2 IN4_MON_Vpg2 IN5_MON_Vpg2 SENSOR_EN_1pg2 SINGLEWIRE_PROGpg2 VOUT_MONpg2 SENSOR_EN_2pg2 SCAP_ENpg2 BAT_TESTpg2 SENSOR_EN_TEMPpg2 IO_DETpg2 ZONEREVDESCRIPTIONDATEBYECO LM XA06/20/14INITIAL -- EP0 ZONEREVDESCRIPTIONDATEBYECO LM XA06/20/14INITIAL -- EP0 ZONEREVDESCRIPTIONDATEBYECO LM XA06/20/14INITIAL -- EP0 DWG. NO. 900-10700 <Variant Name> DWG. NO. 900-10700 <Variant Name> DWG. NO. 900-10700 <Variant Name> TITLESIZEDRAWING NUMBER Date: SHEETOF DR'N BY: ELEC.ENG: DES.ENG: THIS DOCUMENT HAS BEEN ISSUED FOR ENGINEERING INFORMATIONAL PURPOSES ONLY. INCORPORATED INTO THE OF THIS DOCUMENT MUST BE ANY REVISIONS TO THE CONTENT ORIGINATING GRAPHICS FILE. C.A.D. GENERATED DRAWING TELULAR CORP. CHICAGO , ILLINOIS PRIOR WRITTEN CONSENT OF OR DISTRIBUTED WITHOUT THE SHALL NOT BE USED. REPRODUCED PROPRIETARY INFORMATION AND THIS DRAWING CONTAINS Date: Date: Date: Date: D APPD.BY: MFG.ENG: 200 SOUTH WACKER DRIVE SUITE 1800, CHICAGO, IL 60606 SCHEMATIC, TL9xWLAN S. PIPER CLIENT BOARD 900-10700 1 06/20/14 4 R. WAGGONER S. PIPER K.JANUS R. KANCIUS06/20/14 06/20/14 06/20/14 06/20/14 <Variant Name> TITLESIZEDRAWING NUMBER Date: SHEETOF DR'N BY: ELEC.ENG: DES.ENG: THIS DOCUMENT HAS BEEN ISSUED FOR ENGINEERING INFORMATIONAL PURPOSES ONLY. INCORPORATED INTO THE OF THIS DOCUMENT MUST BE ANY REVISIONS TO THE CONTENT ORIGINATING GRAPHICS FILE. C.A.D. GENERATED DRAWING TELULAR CORP. CHICAGO , ILLINOIS PRIOR WRITTEN CONSENT OF OR DISTRIBUTED WITHOUT THE SHALL NOT BE USED. REPRODUCED PROPRIETARY INFORMATION AND THIS DRAWING CONTAINS Date: Date: Date: Date: D APPD.BY: MFG.ENG: 200 SOUTH WACKER DRIVE SUITE 1800, CHICAGO, IL 60606 SCHEMATIC, TL9xWLAN S. PIPER CLIENT BOARD 900-10700 1 06/20/14 4 R. WAGGONER S. PIPER K.JANUS R. KANCIUS06/20/14 06/20/14 06/20/14 06/20/14 <Variant Name> TITLESIZEDRAWING NUMBER Date: SHEETOF DR'N BY: ELEC.ENG: DES.ENG: THIS DOCUMENT HAS BEEN ISSUED FOR ENGINEERING INFORMATIONAL PURPOSES ONLY. INCORPORATED INTO THE OF THIS DOCUMENT MUST BE ANY REVISIONS TO THE CONTENT ORIGINATING GRAPHICS FILE. C.A.D. GENERATED DRAWING TELULAR CORP. CHICAGO , ILLINOIS PRIOR WRITTEN CONSENT OF OR DISTRIBUTED WITHOUT THE SHALL NOT BE USED. REPRODUCED PROPRIETARY INFORMATION AND THIS DRAWING CONTAINS Date: Date: Date: Date: D APPD.BY: MFG.ENG: 200 SOUTH WACKER DRIVE SUITE 1800, CHICAGO, IL 60606 SCHEMATIC, TL9xWLAN S. PIPER CLIENT BOARD 900-10700 1 06/20/14 4 R. WAGGONER S. PIPER K.JANUS R. KANCIUS06/20/14 06/20/14 06/20/14 06/20/14 <Variant Name> See Change History Page XBxx/xx/xxLM See Change History Page XBxx/xx/xxLM See Change History Page XBxx/xx/xxLM See Change History Page - 09/17/14LM SN189 See Change History Page - 09/17/14LM SN189 See Change History Page - 09/17/14LM SN189 C45 DNP R291 100K R80 10 R32 1.0K R28 100K U10 VC060326A580 1 2 FB3 BLM31PG121SN1 12 Q16 2N7002L 3 1 2 D28 CMZ5335B (3.9V) 1 2 C61 DNP R42 4.99K R33 10.0K R60 100K R70 100K D17 V5.5MLA0603 1 2 R29 165K R75 147 1W Q8 SI2307BDS 1 32 Q14 BCW31 2 1 3 Q18 SI2307BDS 1 32 R71 1.0K R50 1.0K C50 2.2UF R48 147 1W D18 CMZ5360B (25V) 1 2 R68 100K R36 DNP R290 100K R62 100K R53 DNP R26 100K R72 20.0K J3 SEE NOTE 1 1 2 2 3 3 4 4 5 5 Q6 2N7002L 3 1 2 P2 EDGECON5minu2&4 1 3 5 D24 V5.5MLA0603 1 2 D22 V5.5MLA0603 1 2 R78 165K R64 100K Q19 BDP947 1 32 4 R46 56 3/4W 5% C42 DNP L7 0 R15 10.0K R44 590K R52 1.0K R35 1.0K C59 DNP R27 100K Q9 2N7002L 3 1 2 R289 100K Q3 BCW31 2 1 3 C43 1UF P4 EDGECON5 1 2 3 4 5 R76 DNP C57 DNP Q10 BDP947 1 32 4 D9 VCUG060075L1 12 R40 20.0K D13 V5.5MLA0603 1 2 Q17 SI2305DS 1 32 R77 100K U9 VC060326A580 1 2 R25 226K R45 56 3/4W 5% 22uH T1 4 31 2 R61 165K D25 CMZ5342B (6.8V) 1 2 R63 100K + C51 10UF 1 2 C47 DNP C46 0.1UF Q11 ZXM61N02F 3 1 2 R51 DNP FB2 BLM31PG121SN1 12 IC10789 U5 TPS70939DBVT IN 1 EN 3 GND 2 O…

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For Telular 200 W. Wacker Drive, Suite 1800 Chicago, IL 60606 P.O. Number TL1511 Date Tested May 19, 2015 through May 22, 2015 Test Personnel Mark Longinotti Specification FCC "Code of Federal Regulations" Title 47, Part 15, Subpart C, Sections 15.207 and 15.247 for Digital Modulation Intentional Radiators Operating within the bands 902-928MHz, FCC “Code of Federal Regulations” Title 47, Part15, Subpart 15B, Section 15.107 and 15.109 for Receivers Industry Canada RSS-210 Industry Canada RSS-GEN Test Report By: Mark Longinotti EMC Engineer Requested By: Blaine Welman Telular Approved By: Raymond J. Klouda Registered Professional Engineer of Illinois - 44894 Engineering Test Report No. 1500533-01 Measurement of RF Interference from an TL9X Wireless Tank Monitor Transceiver Engineering Test Report No. 1500533-01 THIS REPORT SHALL NOT BE REPRODUCED, EXCEPT IN FULL, WITHOUT THE WRITTEN APPROVAL OF ELITE ELECTRONIC ENGINEERING INCORPORATED. Page 2 of 75 TABLE OF CONTENTS PARAGRAPH DESCRIPTION OF CONTENTS PAGE NO. 1 INTRODUCTION ............................................................................................................................................... 5 1.1 Scope of Tests .......................................................................................................................................... 5 1.2 Purpose ..................................................................................................................................................... 5 1.3 Deviations, Additions and Exclusions ....................................................................................................... 5 1.4 EMC Laboratory Identification .................................................................................................................. 5 1.5 Laboratory Conditions ............................................................................................................................... 5 2 APPLICABLE DOCUMENTS ............................................................................................................................ 5 3 EUT SETUP AND OPERATION ....................................................................................................................... 6 3.1 General Description .................................................................................................................................. 6 3.1.1 Power Input .......................................................................................................................................... 6 3.1.2 Peripheral Equipment ........................................................................................................................... 6 3.1.3 Interconnect Cables ............................................................................................................................. 6 3.1.4 Grounding ............................................................................................................................................. 6 3.2 Operational Mode ..................................................................................................................................... 6 3.3 EUT Modifications ..................................................................................................................................... 6 4 TEST FACILITY AND TEST INSTRUMENTATION .......................................................................................... 6 4.1 Shielded Enclosure ................................................................................................................................... 6 4.2 Test Instrumentation ................................................................................................................................. 6 4.3 Calibration Traceability ............................................................................................................................. 7 4.4 Measurement Uncertainty ......................................................................................................................... 7 5 TEST PROCEDURES ....................................................................................................................................... 7 5.1 Receiver .................................................................................................................................................... 7 5.1.1 Powerline Conducted Emissions .......................................................................................................... 7 5.1.1.1 Requirements .............................................................................................................................. 7 5.1.2 Radiated Measurements ...................................................................................................................... 7 5.1.2.1 Requirements .............................................................................................................................. 7 5.1.2.2 Procedures .................................................................................................................................. 8 5.1.2.3 Results ......................................................................................................................................... 8 5.2 Transmitter ................................................................................................................................................ 9 5.2.1 Powerline Conducted Emissions .......................................................................................................... 9 5.2.1.1 Requirements .............................................................................................................................. 9 5.2.2 6dB Bandwidth ..................................................................................................................................... 9 5.2.2.1 Requirements ............................…

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Engineering Test Report No. 1500533-01 Page 18 of 75 Figure 2 Photograph of the EUT Engineering Test Report No. 1500533-01 Page 19 of 75 Figure 3 Test Setup for Radiated Emissions – 30MHz to 1GHz, Horizontal Polarization Test Setup for Radiated Emissions – 30MHz to 1GHz, Vertical Polarization Engineering Test Report No. 1500533-01 Page 20 of 75 Figure 4 Test Setup for Radiated Emissions – 1GHz to 10GHz, Horizontal Polarization Test Setup for Radiated Emissions – 1GHz to 10GHz, Vertical Polarization