NCT081KSAGA1-K1/K2/K3/K4 Industrial Radio Remote Control

Installation & Operation Manual SAGA1-K Series Industrial Radio Remote Control Gain Electronic Co. Ltd. 1 Table Of Contents Safety Considerations ------------------------------------------------------------2 Part. 1 Operator’s Manual Chapter 1 Warranty -----------------------------------------------------3 Chapter 2 Precautions of Operation --------------------------------- 4 Chapter 3 Standard Accessories ---------------------------------------6 Chapter 4 Operation -----------------------------------------------------7 Chapter 5 Inspection and Fault Detection ---------------------------10 Chapter 6 FAQ ----------------------------------------------------------11 Part. 2 Technician’s Manual Chapter 1 General Characteristics -------------------------------------12 Chapter 2 System Configuration ---------------------------------------13 Chapter 3 Installation ----------------------------------------------------15 2 Safety Considerations This product and related documentation must be reviewed for familiarization with safety markings and instructions before operation. Safety Symbols The following symbols may be found on the remote control or throughout the remote control’s documentation. Refer to Manual When product is marked with this symbol refer to instruction manual for additional information. High Voltage Indicates presence of hazardous voltage. Unsafe practice could result in severe personal injury. Warning Denotes a hazard. Included text gives proper procedures. Failure to follow instructions could result in severe personal injury and/or property damage. Caution Denotes a hazard. Included text gives proper procedures. Failure to follow instructions could result in minor personal injury and/or properly damage. 3 Part 1. Operator’s Manual Chapter 1 Warranty 1-1 Warranty Gain Electronic Co., Ltd. guarantees that this product meets its published specifications at the time of shipment from the factory. Under proper installation it should work as expected. 1-2 Warranty Period This equipment is warranted against defects in material and manufacturing for a period of one year from the date of shipment. During the warranty period, Gain is responsible for necessary repairs as long as the product can be proved to be defective. For warranty service or repair this product must be returned to a service facility designated by Gain. Buyer will pay shipping charges to Gain while Gain will pay return shipping charges. 1-3 Excluded Items This warranty does not include consumptive parts such as batteries, fuses, buttons, and relays. Also this warranty does not cover defects caused by improper installation, improper or insufficient maintenance, unauthorized modification, improper operation, ignorance of environmental specifications, or improper software or interfacing. 1-4 Remarks No other warranty is expressed or implied, except for the above mentioned. The remedies provided herein are the buyer’s sole and exclusive remedies. Gain shall not be liable for any direct, indirect, special, incidental or consequential damages. 4 Chapter 2 Precautions of Operation 2-1 Attention Please carefully read the manual before installing and operating this device. Due to the complex nature of this equipment it is necessary to read the entire manual before installation. Never dismantle the equipment by any unauthorized personnel, or equipment may be damaged. This manual is for reference only. Pleases consult your distributor for further assistance. The equipment has been strictly tested for quality before delivery from our plant. However, this equipment must not be used in dangerous situations or where damage may result. After operation, shut off main power to the crane, power to receiver, and remove transmitter key. Transmitter should be placed in a safe area when not in use to avoid accidental pressing of buttons. The crane should be equipped with main power relay, limit switch and other safety devices. Don’t use equipment during lightening or high electrical interference conditions. Make sure that the batteries are in good condition and power for receiver is correct. Maintenance should only be done while the crane’s main power is off to prevent electrical shock. The contents of this manual may be amended by the manufacturer without notice. The manufacturer may introduce new functions to the equipment as necessary, therefore, the descriptions may change. 5 2-2 Precautions
Operating in an industrial facility is relatively dangerous; therefore, operator must have taken the adequate trainings in using SAGA1-K system.
Those who operate the machine should be healthy and have good judgment in regard to safety.
Although the SAGA1-K transmitter is so durable and resistant for the fluctuating temperature, care still need be taken to prevent it from the severe impact or pressure.
During operation, if the power supply of the transmitter’s batteries is insufficient, the transmitter will send out EMS signal first to de-energize all of motion relays inside the receiver to stop crane’s moving, and then the LED indicator on transmitter will flash in red constantly. At this moment, the batteries need to be replaced and all of four batteries should be replaced at the same time.
If the severe interference occurred the equipment should be stopped at once.
Please take the batteries out when the equipment will not be used for a long time.
Be sure to know the “Procedures of Emergency “ as follows. 2-3 Procedures of emergency In case of an Emergency, please follow the steps below and ask the distributor for service immediately. 1. Press "EMS" button. 2. Turn the key to "OFF" position and remove it. 3. Switch off the main power of crane. 4. Advise the distributor to find out the reason. 6 Chapter 3 SAGA1-K Standard Accessories When you acquire a standard and full set of SAGA1-K system, it includes the following items. (1)Transmitter, one unit. (2)Receiver, one unit. 7 Chapter 4 Operation 4-1 SAGA1-K Tr…

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Ans: noted. Ans: Please refer to the new authorize letter Ans: Please refer to these 2 Confidential Request Letters for FCC and IC separately. Ans: Please refer to revised report page 24 Ans: Please refer to the revised report page 19.22.27.32.40.45. Ans: Please refer to the revised report page 19.22.27.32.40.45. Ans: Please refer to the revised report at page XX. From the picture, the sweep time is 5 seconds. And the signal is around 1.5 second after the push button released according to this picture. ( Test Result = 1.5 sec < 5 sec. ) Ans: Please refer to the TX control unit. There are one Interlock button and On/OFF button. As we push the red interlock button or green ON/OFF switch, no signal will be transmitted continuously. Ans: Please refer to the user manual at page 4 Ans: Please refer to the new design of label.

Gain Electronic Co., Ltd 4F-1,288-5,Hsin-Ya Rd, Chien-Chen Zone Kaohsiung, Taiwan, R.O.C Telephone: 886-7-812-5730 Fax: 886-7-815-7253 Date: 02/12/08 Federal Communications Commission Authorization and Evaluation Division IC ID:2802A-081K Confidentiality Request Pursuant to Sections 0.457 and 0.459 of the Commission Rules, the Applicant hereby requests confidential treatment of information accompanying this application as outlined below: 1. Block diagram 2. Schematics 3. Operation Description The above materials contain trade secrets and proprietary information not customarily released to the public. The public disclosure of these matters might to harmful to the applicant and provide unjustified benefits to its competitors. The applicant understands that pursuant to Rule 0.457, disclosure of this application and all accompanying documentation will not be made before the date of the grant for this application. Sincerely, Russell Lee/ Oversea Trade Department Manager Gain Electronic Co., Ltd. 4F-1,288-5,Hsin-Ya Rd, Chien-Chen Zone Kaohsiung, Taiwan, R.O.C Tel: 886-7-812-5730 Fax: 886-7-815-7253 Federal Communications Commission 7435 Oakland Mills Road Columbia, MD,21046 Re: Certification for Gain Electronic Co., Ltd. Model(s): SAGA1-K1/K2/K3/K4 FCC ID: NCT081K IC: 2802A-081K REQUEST FOR CONFIDENTIALITY To whom it may concern, On behalf of Gain Electronic Co., Ltd, (pursuant to 47 CRF 0.459) I request that the following documents contained in this certification application be permanently withheld from public disclosure. 1. All schematic diagrams 2. All Block diagrams 3. Operation Description Disclosure of the above information to the public, including Gain Electronic Co., Ltd competitors, would result in a severe business hardship for Gain Electronic Co., Ltd and its partners and may impair their collective ability to bring this product to market Additionally, Gain Electronic Co., Ltd also certifies that no party to this application is subject to denial of benefits, including FCC benefits, pursuant to section 5301 of the anti-drug abuse act of 1988, 21 U.S.C 853(a) On Behalf of Gain Electronic Co., Ltd, sincerely Paul Chen ECMG Worldwide Certification Solutions (Taiwan)

February 12, 2008 To whom it may concern: We, the undersigned, hereby authorize Paul Chen of ECMG Taiwan, to act on our behalf, as our agent, in matters related to the FCC approval of our products: Report submittal Related correspondence The signing of all documents relating to the matter and any other lawful activity necessary to obtain such certification. Any act carried out by Paul Chen within the scope of this authorization shall have the same effects as our own. if you have any questions regarding the authorization, please don’t hesitate to contact us. Sincerely, Russell Lee/ Oversea Trade Department Manager Gain Electronic Co., Ltd. 4F-1,288-5,Hsin-Ya Rd, Chien-Chen Zone Kaohsiung, Taiwan, R.O.C Tel: 886-7-812-5730 Fax: 886-7-815-7253 E-mail: [email protected]

American Telecommunications Certification Body Inc. 6731 Whittier Ave, McLean, VA 22101 February 4, 2008 RE: Gain Electronic Co., Ltd FCC ID: NCT081K I have a few comments on this Application. Depending on your responses, kindly understand there may be additional comments. 1.) FYI: For the future, a better and clearer version of application forms would be much appreciated. The scanned copies you sent are very difficult to read. 2.) Please provide an agent authorization letter identifying ECMG as authorized to act on behalf of the Applicant for this filing. 3.) Please provide two separate Confidentiality Request letters on applicant’s letterhead requesting confidentiality as appropriate. 4.) Your Test Report, page 24, shows a limit below 1GHz of 46dBuV. To what does this limit refer? Please correct 5.) Your Test Report incorrectly refers to various FCC Rule Parts as ‘Test Standards’. FCC Rules are not standards: ANSI C63.4 is a ‘standard’. Please correct. 6.) Canada needs a proper cross-reference between various paragraphs in RSS-210 and any Part 15 test. Please provide a proper cross reference to RSS-210. 7.) Please provide objective evidence of compliance to 15.231(a)(1). I need some kind of evidence, such as test data or manufacturers description, that the five second requirement is met. 8.) Please confirm that no control can be locked into an “on” position and allow the device to transmit continuously. 9.) Please indicate where I may find the required 15.21 “Information to User” information. 10.) The label is very ‘grainy’ and it is difficult to read, especially the 15.19(a)(3) statement and IC ID. A clearer label would be appreciated. William H. Graff President mailto: [email protected] The items indicated above must be submitted before processing can continue on the above referenced application. Failure to provide the requested information may result in application termination. Correspondence should be considered part of the permanent submission and may be viewed from the Internet after a Grant of Equipment Authorization is issued. Please do not respond to this correspondence using the email reply button. In order for your response to be processed expeditiously, you must submit your documents through the AmericanTCB.com website. Also, please note that partial responses increase processing time and should not be submitted. Any questions about the content of this correspondence should be directed to the sender.

684 West Maude Avenue, Sunnyvale, CA 94085. Tel. (650) 988-0900 Fax (650) 988-6647 www.ecmg-global.com FCC CERTIFICATION RADIO MEASUREMENT TECHNICAL REPORT On Model Name:SAGA1-K Series Industrial Radio Remote Control Model Number : SAGA1-K1/K2/K3/K4 Trademark : FCC ID : NCT081K Prepared for Gain Electronic Co., Ltd. According to FCC Part 15 (2006), Subpart C According to IC RSS-210 Test Report #: KAO-0712-6704-FCC Prepared by: Cherry Chang Reviewed by: Harry Zhao QC Manager: Paul Chen Test Report Released by: 2008 January 9 ⎯⎯⎯⎯⎯⎯⎯⎯⎯ ⎯⎯⎯⎯⎯⎯ Paul Chen Date Test Location Tests performed at Training Research Co., Ltd. in a Certified ANSI Semi-Anechoic Chamber and Shielded Room performed testing. Test Site Location: Training Research Co., Ltd. No.255,Nanyang St., Shijr City, Taipei Hsien 221,Taiwan Tel: 886-2-2693-5155 Fax: 886-2-2693-4440 Registration Number: 93906 Accreditation Bodies Training Research Co., Ltd. is a fully accredited Test Laboratory for ITE, ISM, MIL-STD and Telecommunications Products. Accredited by the National Voluntary Laboratory Accreditation Program for the specific scope of accreditation under Lab Code # 200174-0. TRC is ECMG’s subcontract Lab. TRC conduct the related EMC/RF test. ECMG collect and generate the report. Table of Contents DISCLAIMER NOTICE _________________________________________ 1 REPRODUCTION CLAUSE_____________________________________ 1 OPINIONS AND INTERPRETATIONS ___________________________ 1 STATEMENT OF MEASUREMENT UNCERTAINTY ______________ 1 ADMINISTRATIVE DATA _____________________________________ 2 EUT DESCRIPTION ___________________________________________ 2 TEST SUMMARY _____________________________________________ 4 TEST MODE JUSTIFICATION _________________________________ 5 EUT EXERCISE SOFTWARE ___________________________________ 5 EQUIPMENT MODIFICATION _________________________________ 5 TEST SYSTEM DETAILS ______________________________________ 6 CONFIGURATION OF TESTED SYSTEM________________________ 7 EUT SAMPLE PHOTOS _______________________________________ 8 ATTACHMENT 1 – ANTENNA REQUIREMENT_________________ 19 ATTACHMENT 2 – RESTRICTED BAND OF OPERATION_______ 22 ATTACHMENT 3 – OPERATION MODE _______________________ 27 ATTACHMENT 4 –FIELD STRENGTH OF FUNDAMENTAL AND SPURIOUS EMISSIONS__________________________________________________ 32 ATTACHMENT 5 – 20dB BANDWIDTH TEST FOR FCC _______ 40 ATTACHMENT 6 – 99% BANDWIDTH TEST FOR IC _________ 45 EMC Test Report #: LEE-0801-6785-FCC Prepared for Gain Electronic Co., Ltd Prepared by EMC Compliance Management Group Page 1 of 37 Disclaimer Notice When government drawing, specification, or other data are used for any purpose other than in connection with a definitely related government procurement operation, the United States Government thereby incurs no responsibility nor any obligation whatsoever; and the fact that the Government may have formulated, furnished, or in any way supplied the said drawing, specifications, or other data, is not to be regarded by implication or otherwise in any manner licensing the holder or any other person or corporation, or conveying any rights or permission to manufacture, use, or sell patented invention that may in any way be related thereto. This report must not be used to claim product endorsement by NVLAP or any agency of the U.S. Government. Reproduction Clause Any reproduction of this document must be done in full. No single part of this document may be reproduced without permission from EMC Compliance Management Group, 684 West Maude Avenue, Sunnyvale, CA 94085. Opinions and Interpretations This test report relates to the abovementioned equipment under test (EUT). Without the permission of EMC Compliance Management Group Test Lab this test report is not permitted to be duplicated in extracts. This test report does not entitle to carry any test mark on this or similar products. The manufacturer has sole responsibility of continued compliance of the device. Statement of Measurement Uncertainty The data and results referenced in the document are true and accurate. The reader is cautioned that there may be errors within the calibration limits of the equipment and facilities that can account for a nominal measurement error. Furthermore, component and process variability of devices similar to that tested may result in additional deviation. EMC Test Report #: KAO-0712-6704-FCC Prepared for Gain Electronic Co., Ltd. Prepared by EMC Compliance Management Group Page 2 of 49 Administrative Data Test Sample : SAGA1-K Series Industrial Radio Remote Control Model Number : SAGA1-K1/K2/K3/K4 Trade Mark : Date Tested : 2008 January 8 Applicant : Gain Electronic Co., Ltd. 4F-1,288-5,Hsin-Ya Rd, Chien-Chen Zone Kaohsiung, Taiwan, R.O.C Telephone : 886-7-812-5730 Fax : 886-7-815-7253 Manufacturer : Gain Electronic Co., Ltd. 4F-1,288-5,Hsin-Ya Rd, Chien-Chen Zone Kaohsiung, Taiwan, R.O.C EUT Description Gain Electronic Co., Ltd. Model number SAGA1-K1/K2/K3/K4 (referred to as the EUT in this test report) is a Industrial Radio Remote Control. The SAGA1-K1/2/3/4 are having the same design structure and the main differences between K1,K2,K3 and K4 are just number of pushbuttons & relays. SAGA1-K1 8 Single Step Pushbuttons. SAGA1-K2 8 Double Step Pushbuttons. SAGA1-K3 12 Single Step Pushbuttons. SAGA1-K4 12 Double Step Pushbuttons. EMC Test Report #: KAO-0712-6704-FCC Prepared for Gain Electronic Co., Ltd. Prepared by EMC Compliance Management Group Page 3 of 49 EMC Test Report #: KAO-0712-6704-FCC Prepared for Gain Electronic Co., Ltd. Prepared by EMC Compliance Management Group Page 4 of 49 Test Summary The Electromagnetic Compatibility requirements on SAGA1-K2 TX for this test are stated below. All results listed in this report relate exclusively to this above-mentioned model as the Equipment Under Test. This report confers no approval or endorsement upon any other component, host or subsystem used in the test set-up. EMC Test Items Reference FCC Part 15 (2006), Subpar…

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