NCTSAGA1-L8Transmitter

Page: 1/17 Wireless Remote Controls INSTALLATION & OPERATION MANUAL 6/14/2002 Page: 2/17 Safety Considerations This product and related documentation must be reviewed for familiarization with safety markings and instructions before operation. Safety Symbols The following symbols may be found on the remote control or throughout the remote control’s documentation. ----------------------------------------------------------------------------------------------------------------------- Refer to Manual When product is marked with this symbol refer to instruction manual for additional information. High Voltage Indicates presence of hazardous voltage. Unsafe practice could result in severe personal injury. Protective Earth Ground Indicates protective earth terminal. Warning Denotes a hazard. Included text gives proper procedures. Failure to follow instructions could result in severe personal injury and /or property damage. Caution Denotes a hazard. Included text gives proper procedures. Failure to follow instructions could result in minor personal injury and/or properly damage. Page: 3/17 Warranty Gain Electronic Co., Ltd. guarantees that this product meets its published specification at the time of shipment from the factory. Under proper installation it should work as expected. However, GAIN does not guarantee that operation in SAGA1 system is error free or without intermission. This equipment is warranted against defects in material and manufacturing for a period of one year from the date of shipment. During the warranty period, GAIN is responsible for necessary repairs as long as the product can be proved to be defective. For warranty service or repair this product must be returned to a service facility designated by GAIN. Buyer will pay shipping charges to GAIN while GAIN will pay return shipping charges. This warranty does not include consumptive parts such as batteries, fuses, buttons, relays. Also this warranty does not cover defects caused by improper installation, improper or insufficient maintenance, unauthorized modification, improper operation, ignorance of environmental specifications, or improper software or interfacing. No other warranty is expressed or implied, except for the above mentioned. The remedies provided herein are the buyer’s sole and exclusive remedies. GAIN shall not be liable for any direct, indirect, special, incidental or consequential damages. Page: 4/17 CONTENTS Safety Considerations.................. .............................................P.2 Warranty......................................... ..............................................P.3 1.0 Standard Accessories for SAGA1- L8..............................................P.5 2.0 Specification............................................................................. .P.6 3.0 Emergency Procedures.................. .............................................P.8 4.0 General Operation......................................................................P.9 5.0 Wire Diagram of SAGA1-L8..............................................................P.10 6.0 Transmitter PCB Layout....................................................................P.11 7.0 Receiver PCB Diagram...................................................................P.12 7-1 Relay Board for SAGA1-L8............................................................P.12 7-2 Independent COM Line...............................................................P.13 7-3 RX Board for SAGA1-L8................................................................P.14 8.0 Change of Fuse.............................................................................P.15 9.0 Batteries........................................................................................P.16 10.0 Troubleshooting............................................................................P.17 Page: 5/17 1.0 Standard Accessories for SAGA1-L8 Open the shipping carton and get a standard SAGA1-L8, it includes the following item: 1. Transmitter, one unit 2. Receiver, one unit 1 2 Page: 6/17 2.0 z SPECIFICATION 1) General: 1. Enclosure: IP65 2. Structure: Glass Fiber 3. Relay: 10A/250VAC 4. ID Code: 32bit 5. Hamming distance 4 6. Static >15KV 7. ID Code Registration 2) Transmitter: TRANSMITTER 1. L x W x H: 120 x 55 x 25mm 2. Weight: 155g (w/batteries) 3. 2 AA size alkaline batteries 4. Low power indicator (LED flash red) 5. Pushbutton jammed detector 6. Shock resistance 7. 8pushbuttons with 1-step (Start, Stop, Up, DW, East, West, South, North) 8. Normal power consumption: 10mA 9. Sleep mode consumption: less 1μA 10. Modulation: FM Page: 7/17 3) Receiver 1. L x W x H: 161 x 74 x 52 mm 2. Weight: 1100g (w/out cable) 3. Shock resistance 4. 4 independent COM Line U/D, E/W, S/N and R0 for SAGA1-L8 5. Input Voltage:110VAC(50/60Hz)10% Page: 8/17 3.0 EMERGENCY PROCEDURES In case of any emergency occurred, please: 1) Press STOP pushbutton 2) Switch off the main power of crane and then contact your local distributor for the service and find out the reason. Press STOP pushbutton Page: 9/17 4.0 GENERAL OPERATION 1) Turn-on the main power switch of the equipment (Crane) 2) Install two AA size Alkaline batteries in the transmitter 3) Press the Start/R0 pushbutton to turn on the main relay inside receiver 4) Operate normally according to the function setting have been done 5) Please proceed the following procedures after operation: a) Press STOP pushbutton b) Put the transmitter in place c) Switch Off the main power switch of the equipment (Crane) Press the Start/R0 pushbutton to turn on the main relay inside receiver Page: 10/17 5.0 z WIRE DIAGRAM OF SAGA1-L8: Remark: (1) The R0/START could be N.C. or N.O. (2) The com lines have been arranged prior to shipment, if an independent com line is required, please refer to page:12/18. SAGA1-L8 (1) (2) Page: 11/17 6.0 z TRANSMITTER PCB LAYOUT: Internal Antenna This terminal is only for auto testing by the manufacturer during production process. There are tw…

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FCC ID :NCTSAGA1-L8 FRONT SIDE OF EUT Number 1 FCC ID : NCTSAGA1-L8 REAR SIDE OF EUT Number 3

FCC ID Label Drawing FCC ID:NCTSAGA1-L8 The following statement will be placed in the User’s Manual. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

FCC ID : NCTSAGA1-L8 FCC ID LOCATION

FCC ID : NCTSAGA1-L8 Number 1 Mechanical Construction FCC ID : NCTSAGA1-L8 Number 2 Mechanical Construction FCC ID : NCTSAGA1-L8 Number 3 REAR SIDE OF Module board FCC ID : NCTSAGA1-L8 Number 4 Front SIDE OF Module board

FCC ID: NCTSAGA1-L8 Chapter 6 Basic Operational Principle of Remote Controller 1. General The basic operational principle of Radio Remote Controller utilizes a radio transmitter to transmit the control data, and a receiver to receive the control data from transmitter, decode the data, and generate control commands to control the motions of a crane (or other mechanical devices). 2. Operational principle of Transmitter unit Connect with PC/COPIER E 2 PROM Pushbuttons and switches Keypad circuit Encoding circuit Micro control unit (MCU) Reference frequency generator circuit Frequency comparator circuit Low pass filter v.c.o. RF amplifier Feedback signal Low pass filter LED indicator 6-Pin socket FSK DATA Antenna Fig.1 Transmitter’s function block diagram The micro control unit (MCU) is the heart of the transmitter. Except the MCU, the transmitter consists of four peripheral circuits containing keypad circuit, encoding circuit, electrically erasable programmable read only memory (E 2 PROM) and TX-RF oscillating circuit. When press buttons or turn switches on the transmitter, the keypad circuit senses and sends the correct data to the encoding circuit then to the MCU, and combine with “function setting”, “ID codes” and “Hamming codes” become “control data” which will be swapped to TXFSK DATA via the encoding method of Manchester and send to TX-RF oscillating circuit. To control reference frequency generator with TXFSK DATA and generate a modulation signal which will modulate voltage control oscillator (V.C.O.) and output a frequency modulation signal. This FM signal goes through TX-RF amplifier, low pass filter and then TX’s antenna to generate a transmission signal. In addition to TX-RF amplifier, at the same time, Voltage control oscillator (V.C.O.) will feedback to phase comparator circuit become “Phase Rocked Hoop”. If temperature factor influence with V.C.O. and cause frequency shifting, then “Phase Rocked Hoop” will detect and generate a voltage control signal to control V.C.O. and calibrate its frequency shifting, and keep V.C.O. with a stable frequency output always. The main function of E 2 PROM is to store function settings, ID codes etc. It can do function setting, or read the detail data from E 2 PROM via 6-pin socket connecting with PC or Copier. 3. Operational principle of Receiver unit Command Data Antenna Low pass filter Low noise RF amplifier IF filter FM demodulator Low pass filter Phase comparator E2PROM Relays driver relays Serial /parallel converter Micro control unit (MCU) RX FSK circuit Relays output Crystal oscillator LED indicator FSK DATA 6-Pin socket V.C.O Feedback signal mixer Fig.2 Receiver’s function block diagram The receiver unit consists of RF amplifier circuit, frequency mixing circuit, decoding circuit and relays driving circuit. RF signal (control data) from the transmitter are received by the receiver’s antenna and go through low pass filter to filter noise , to amplify RF signal via “low noise RF amplifier” with characters of temperature compensation and high receiving gain, then send to mixer combining with local oscillator to generate IF signal. In order to obtain a stable IF signal, this system adopts “Phase Lock Loop” (PLL) and “Voltage Control Oscillator” (V.C.O.) to be a combined circuit as a local oscillator circuit. After demodulating, the IF signal output a low frequency of FSK DATA to RXFSK circuit which is used for detecting and correcting error to ensure the data sent to MCU is complete and correct. The MCU has control data and proofread ID codes, Hamming codes etc., according to function setting in E 2 PROM to generate corresponding control data to relays driving circuit. The control data from MCU is a serial/parallel transmission, so it shall go through “serial/parallel converter” and swap to respective control data sent to “relays driver” in order to conduct relays and the corresponding LED light.

FCC TEST REPORT Report No. : F242604 SPORTON International Inc. TEL : 886-2-2696-2468 FAX : 886-2-2696-2255 FCC TEST REPORT for 47 CFR, Part 15, Subpart C Equipment : Industrial Radio Remote Controller Model No. : SAGA1-L8 FCC ID : NCTSAGA1-L8 Filing Type : Certification Applicant : GAIN ELECTRONIC CO., LTD. 4F-1, No. 288-5, Hsin Ya Rd., Chien Chen Zone, KaoHsiung, Taiwan, R.O.C. † The test result refers exclusively to the test presented test model / sample. † Without written approval of SPORTON International Inc., the test report shall not be reproduced except in full. † Certificate or Test Report must not be used by the applicant to claim the product in this test report endorsement by NVLAP or any agency of U.S. government. SPORTON International Inc. 6F, No.106, Sec. 1, Hsin Tai Wu Rd., Hsi Chih, Taipei Hsien, Taiwan, R.O.C. FCC TEST REPORT Report No. : F242604 SPORTON International Inc. FCC ID : NCTSAGA1-L8 TEL : 886-2-2696-2468 Page No. : i FAX : 886-2-2696-2255 Issued Date : Aug. 06, 2002 Table of Contents History of this test report.........................................................................................................ii CERTIFICATE OF COMPLIANCE..............................................................................................................1 1. General Description of Equipment under Test.....................................................................................2 1.1. Applicant.......................................................................................................................................................................................2 1.2. Manufacturer.................................................................................................................................................................................2 1.3. Basic Description of Equipment under Test...................................................................................................................................2 1.4. Feature of Equipment under Test..................................................................................................................................................2 2. Test Configuration of Equipment under Test.......................................................................................3 2.1. Test Manner..................................................................................................................................................................................3 2.2. Description of Test System...........................................................................................................................................................3 2.3. Connection Diagram of Test System.............................................................................................................................................4 2.4. A plot shows the EUT meet the requirement of 15.231(c).............................................................................................................5 3. Test Software.......................................................................................................................................6 4. General Information of Test.................................................................................................................7 4.1. Test Facility...................................................................................................................................................................................7 4.2. Standard for Methods of Measurement.........................................................................................................................................7 4.3. Test in Compliance with................................................................................................................................................................7 4.4. Frequency Range Investigated......................................................................................................................................................7 4.5. Test Distance................................................................................................................................................................................7 5. Test of Conducted Powerline...............................................................................................................8 6. Test of Radiated Emission...................................................................................................................9 6.1. Major Measuring Instruments........................................................................................................................................................9 6.2. Test Procedures..........................................................................................................................................................................10 6.3. Typical Test Setup Layout of Radiated Emission........................................................................................................................11 6.4. Test Result of Radiated Emission...............................................................................................................................................12 7. Antenna Factor & Cable Loss.............................................................................................................24 8. EMI Suppression Component List.......................................................................................................25 9. List of Measuring Equipments Used...................................................................................................26 10. Uncertainty of Test Site.....................................................................................................................27 FCC TEST REPORT Report No. : F242604 SPORTON International Inc. FCC ID : NCTSAGA1-L8 TEL : 886-2-2696-2…

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FCC TEST REPORT Report No. : F242604 SPORTON International Inc. FCC ID : TEL : 886-2-2696-2468 Page No. : 1 of 1 FAX : 886-2-2696-2255 Issued Date : Sep, 02, 2002 p, 13, 2002 1.1. Photographs of Radiated Emission Test Configuration ??The photographs show the configuration that generates the maximum emission. FRONT VIEW REAR VIEW