NJA-LR460SITRANS LR 460 TANK LEVEL PROBING RADAR

Instruction Manual February 2006 LR460 sitrans Draft Manual 02/13/2006 © Siemens Milltronics Process Instruments Inc. 2006 Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment. These warning notices are accompanied by a clarification of the level of caution to be observed. Qualified Personnel: This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards. Unit Repair and Excluded Liability: • The user is responsible for all changes and repairs made to the device by the user or the user’s agent. • All new components are to be provided by Siemens Milltronics Process Instruments Inc. • Restrict repair to faulty components only. • Do not reuse faulty components. Warning: This product can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and maintained. Note: Always use product in accordance with specifications. Copyright Siemens Milltronics Process Instruments Inc. 2006. All Rights Reserved Disclaimer of Liability This document is available in bound version and in electronic version. We encourage users to purchase authorized bound manuals, or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Inc. Siemens Milltronics Process Instruments Inc. will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions. While we have verified the contents of this manual for agreement with the instrumentation described, variations remain possible. Thus we cannot guarantee full agreement. The contents of this manual are regularly reviewed and corrections are included in subsequent editions. We welcome all suggestions for improvement. Technical data subject to change. MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc. Contact SMPI Technical Publications at the following address: Technical Publications Siemens Milltronics Process Instruments Inc. 1954 Technology Drive, P.O. Box 4225 Peterborough, Ontario, Canada, K9J 7B1 Email: [email protected] • For a selection of Siemens Milltronics level measurement manuals, go to: www. siemens.com/processautomation. Under Process Instrumentation, select Level Measurement and then go to the manual archive listed under the product family. • For a selection of Siemens Milltronics weighing manuals, go to: www. siemens.com/processautomation. Under Weighing Technology, select Continuous Weighing Systems and then go to the manual archive listed under the product family. i mmmmm Table of Contents Ta b l e o f C o n t e n t s Table of Contents ................................................................................................................. i Safety Notes .............................................................................................................................................1 Safety marking symbols ..............................................................................................................1 The Manual ...............................................................................................................................................2 Application Examples ...................................................................................................................3 Abbreviations and Identifications .............................................................................................3 Programming ............................................................................................................................................4 Approvals and Certificates .........................................................................................................4 Part I: SITRANS LR 460 (all versions) .................................. 1 SITRANS LR 460 ................................................................................................................... 2 System Implementation .........................................................................................................................3 Typical PLC/mA configuration with HART............................................................................. 3 Typical PLC/mA configuration with PROFIBUS PA............................................................. 3 ............................................................................................................................................................3 Specifications ...................................................................................................................... 5 SITRANS LR 460 .............................................................................................................................5 Power ............................................................................................................................................. 5 Performance................................................................................................................................. 5 Interface ........................................................................................................................................ 6 Programmer (infrared keypad) ................................................................................................ 6 Mechanical ................................................................................................................................... 7 Environmental .............................................................................................................................. 8 Process .......................................................................................................................................... 8 Commun…

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Annex 2 – External Photographs of Siemens Milltron ics SITRANS LR 460, Model No..: 7ML5426 Photo # 1 FCC ID: NJA-LR460 1 SITRANS LR 460, Model No.: 7ML5426 with 2” Flange Antenna Annex 2 – External Photographs of Siemens Milltron ics SITRANS LR 460, Model No..: 7ML5426 Photo # 2 FCC ID: NJA-LR460 2 SITRANS LR 460, Model No.: 7ML5426 with 2” Flange Antenna and Dust Cover Annex 2 – External Photographs of Siemens Milltron ics SITRANS LR 460, Model No..: 7ML5426 Photo # 3 FCC ID: NJA-LR460 3 SITRANS LR 460, Model No.: 7ML5426 with 3” Flange Antenna Annex 2 – External Photographs of Siemens Milltron ics SITRANS LR 460, Model No..: 7ML5426 Photo # 4 FCC ID: NJA-LR460 4 SITRANS LR 460, Model No.: 7ML5426 with 3” Flange Antenna and Dust Cover Annex 2 – External Photographs of Siemens Milltron ics SITRANS LR 460, Model No..: 7ML5426 Photo # 5 FCC ID: NJA-LR460 5 SITRANS LR 460, Model No.: 7ML5426 with 4” Flange Antenna Annex 2 – External Photographs of Siemens Milltron ics SITRANS LR 460, Model No..: 7ML5426 Photo # 6 FCC ID: NJA-LR460 6 SITRANS LR 460, Model No.: 7ML5426 with 4” Flange Antenna and Dust Cover

Product Group FOR INTERNAL USE ONLY 2425152101 E. DeSIMONE PETERBOROUGH 17 / JAN / 2006 RADAR FOR CONSTRUCTION ADD TO BASE LAYOUT PER ECN 2006-0063 0 1 T. LITTLE R. CLYSDALE 1 : 1 1 1 NTS B 24251521 1 RPC RPC EDS EDS BOX NUMBER APPROVAL AGENCY APPROVAL LOGO SIZE BOX 6 BOX 7 BOX 9 ATEX FM CSA CSA NON-HAZ 7 mm 7 mm 7 mm 7 mm RRR FCC ID: NJA-LR460 NOTES: 1. NAMEPLATE INFORMATION TO BE LASER ETCHED ON STAINLESS STEEL BLANK 24251135. 2. FONT SIEMENS SANS, 2.4mm HIGH UNLESS OTHERWISE NOTED. 3. BOX 1 - UNIT SERIAL NUMBER, FONT SIEMENS SANS 2.4 mm HIGH. 5. BOX 8 - HAZARDOUS APPROVAL IC: 267P-LR460 4. PRODUCT CONFIGURATION NUMBER SHOWN FOR EXAMPLE ONLY. RRR Siemens Milltronics Process Instruments Inc., Peterborough Made in Canada SITRANS LR 460 Radar Level Meter Serial # Amb. Temp.: Enclosure: Output: 13 17 21.5 34 38 42 51 30 25.5 60.5 6 84 87.5 55 18 67 75 21 27 58 BOX 6 BOX 5 BOX 9 BOX 8 BOX 1 BOX 2 BOX 7 BOX 4 BOX 3 Power Rating: 100 - 230 V , ±15%, 50/60 Hz, 6 W – 40°C to 65°C TYPE/NEMA 4X, 6 / IP67 BOX 3 7ML5426 7ML5426-0AB00-1BC-2 BOX 5 B C D II 1D, 1/2 D, 2D TX Box 4 Box 2 0 1 4 - 20 mA HART PROFIBUS PA APPROVALS LOGOS CSA-NON HAZARDOUS ATEX CSA, FM, HAZARDOUS B C E F 100 - 230 V , ±15%, 50/60 Hz, 6 W 24 V +25 / -20%, 6 W 24 V +25 / -20%, 6 W – 40°C to 65°C – 40°C to 65°C CLASS II, DIV 1, GR. E,F, G CLASS III This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference,and (2) This device must accept any interference received, including interference that may cause undesired operation JAN 17/2006 MAR 02/2006 SITRANS LR 460 NAMEPLATE DRAWING 0891 0518

FCC ID/IC ID label Location

Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 1 FCC ID: NJA-LR460 and IC: 267P-LR460 Display Board (front) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 2 FCC ID: NJA-LR460 and IC: 267P-LR460 Display Board (back) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 3 FCC ID: NJA-LR460 and IC: 267P-LR460 Board Stack placed into enclosure Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 4 FCC ID: NJA-LR460 and IC: 267P-LR460 Board Stack (left) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 5 FCC ID: NJA-LR460 and IC: 267P-LR460 Board Stack (right) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 6 FCC ID: NJA-LR460 and IC: 267P-LR460 Board Stack Front View Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 7 FCC ID: NJA-LR460 and IC: 267P-LR460 AC Power Supply Board (Top) - Optional Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 8 FCC ID: NJA-LR460 and IC: 267P-LR460 AC Power Supply Board (Bottom) - Optional Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 9 FCC ID: NJA-LR460 and IC: 267P-LR460 DC Power Supply Boar d (Top) – Optional Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 10 FCC ID: NJA-LR460 and IC: 267P-LR460 DC Power Supply Board (Bottom) - Optional Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 11 FCC ID: NJA-LR460 and IC: 267P-LR460 Digital Board Hart (Top) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 12 FCC ID: NJA-LR460 and IC: 267P-LR460 Digital Board Hart (Bottom) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 13 FCC ID: NJA-LR460 and IC: 267P-LR460 Digital Board Profibus (Top) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 14 FCC ID: NJA-LR460 and IC: 267P-LR460 Digital Board Profibus (Bottom) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 15 FCC ID: NJA-LR460 and IC: 267P-LR460 HART Board (Top) - Optional Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 16 FCC ID: NJA-LR460 and IC: 267P-LR460 HART Board (Bottom) - Optional Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 17 FCC ID: NJA-LR460 and IC: 267P-LR460 Profibus Board (Top) - Optional Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 18 FCC ID: NJA-LR460 and IC: 267P-LR460 Profibus Board (Bottom) - Optional Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 19 FCC ID: NJA-LR460 and IC: 267P-LR460 Measurement Board (T op with Shield Can) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 20 FCC ID: NJA-LR460 and IC: 267P-LR460 Measurement Board (Top w ith the shield can removed) Printed with FinePrint - purchase at www.fineprint.com Annex 3 – Internal Photographs of Siemens Milltroni cs SITRANS LR 460, Model No.: 7ML5426 Photo # 21 FCC ID: NJA-LR460 and IC: 267P-LR460 Measurement Board (Bottom) Printed with FinePrint - purchase at www.fineprint.com

Feb. 17, 2006 TIMCO ENGINEERING INC. P.O. Box 370 849 N.W. State Road 45 Newberry, Florida USA 32669 Subject: FCC Certification Authorization Application under FCC PART 15, Subpart C, Sec. 15.209 - Low Power Transmitters operating in the frequency band 24.2 - 25.2 GHz. Product: SITRANS LR 460 Model No.: 7ML5426 FCC ID: NJA-LR460 Dear Sir/Madam As appointed agent for Siemens Milltronics Process Instruments Inc., we would like to submit the application for certification of the above product. Please review all required documents uploaded to your E-Filing web site. If you have any queries, please do not hesitate to contact us. Yours truly, Tri Minh Luu, P. Eng., V.P., Engineering Encl UltraTech Group of Labs 31040/SIT C-1376 46390-2049 200093-0 2 00-034 SL2-IN-E-1119R 3000 Bristol Circle, Oakville, Ontario, Canada L6H 6G4 Tel.: (905) 829-1570 Fax.: (905) 829-8050 Website: www.ultratech-labs.com Email: [email protected] Feb. 17, 2006 Siemens Milltronics Process Instruments Inc. 1954 Technology Drive, P.O. Box 4225 Peterborough, Ontario Canada, K9L 7B1 Attn.: Mr. Enzo De Simone Subject: FCC Certification Application Testing under FCC PART 15, Subpart C, Sec. 15.209 – Low Power Transmitters operating in the frequency band 24.2 - 25.2 GHz. Product: SITRANS LR 460 Model No.: 7ML5426 FCC ID: NJA-LR460 Dear Mr. De Simone, The product sample, as provided by you, has been tested and found to comply with FCC PART 15, Subpart C, Sec. 15.209 - Low Power Transmitters operating in the frequency band 24.2 - 25.2 GHz. Enclosed you will find copies of the engineering report. If you have any queries, please do not hesitate to contact us. Yours truly, Tri Minh Luu, P. Eng., V.P., Engineering Encl UltraTech Group of Labs 31040/SIT C-1376 46390-2049 200093-0 2 00-034 SL2-IN-E-1119R 3000 Bristol Circle, Oakville, Ontario, Canada L6H 6G4 Tel.: (905) 829-1570 Fax.: (905) 829-8050 Website: www.ultratech-labs.com Email: [email protected] SITRANS LR 460 Model No.: 7ML5426 FCC ID: NJA-LR460 Applicant: Siemens Milltronics Process Instruments Inc. 1954 Technology Drive, P.O. Box 4225 Peterborough, Ontario Canada, K9L 7B1 In Accordance With FEDERAL COMMUNICATIONS COMMISSION (FCC) PART 15, SUBPART C, SEC. 15.209 Low Power Transmitters Operating in the frequency band 24.2 - 25.2 GHz UltraTech's File No.: MIL-345FCC15C-FEB1706 This Test report is Issued under the Authority of Tri M. Luu, Professional Engineer, Vice President of Engineering UltraTech Group of Labs Date: Feb. 17, 2006 Report Prepared by: Tri Luu Tested by: Hung Trinh Issued Date: Feb. 17, 2006 Test Dates: Oct. 18 - Nov. 02, 2005 ƒ The results in this Test Report apply only to the sample(s) tested, and the sample tested is randomly selected. ƒ This report must not be used by the client to claim product endorsement by NVLAP or any agency of the US Government. UltraTech 3000 Bristol Circle, Oakville, Ontario, Canada, L6H 6G4 Tel.: (905) 829-1570 Fax.: (905) 829-8050 Website: www.ultratech-labs.com Email: [email protected], Email: [email protected] 2 31040/SIT C-1376 46390-2049 200093-0 SL2-IN-E-1119R 00-034 FCC PART 15, SUBPART C, SEC. 15.209 - LOW POWER TRANSMITTERS Page 2 SITRANS LR 460, Model 7ML5426 FCC ID: NJA-LR460 ULTRATECH GROUP OF LABS File #: MIL-345FCC15C-FEB1706 3000 Bristol Circle, Oakville, Ontario, Canada L6H 6G4 Feb. 17, 2006 Tel. #: 905-829-1570, Fax. #: 905-829-8050, Email: [email protected] , Website: http://www.ultratech-labs.com • All test results contained in this engineering test report are traceable to National Institute of Standards and Technology (NIST) TABLE OF CONTENTS EXHIBIT 1. INTRODUCTION .................................................................................................................................. 3 1.1. SCOPE ................................................................................................................................................................. 3 1.2. RELATED SUBMITAL(S)/GRANT(S).......................................................................................................................... 3 1.3. NORMATIVE REFERENCES ............................................................................................................................ 3 EXHIBIT 1. PERFORMANCE ASSESSMENT ....................................................................................................... 4 1.1. CLIENT INFORMATION ...................................................................................................................................... 4 1.2. EQUIPMENT UNDER TEST (EUT) INFORMATION............................................................................................... 4 1.3. EUT’S TECHNICAL SPECIFICATIONS........................................................................................................... 5 1.4. LIST OF EUT’S PORTS........................................................................................................................................... 5 1.5. ANCILLARY EQUIPMENT........................................................................................................................................ 5 EXHIBIT 2. EUT OPERATING CONDITIONS AND CONFIGURATIONS DURING TESTS ........................ 6 2.1. CLIMATE TEST CONDITIONS................................................................................................................................... 6 2.2. OPERATIONAL TEST CONDITIONS & ARRANGEMENT FOR TESTS ............................................................................ 6 EXHIBIT 3. SUMMARY OF TEST RESULTS ........................................................................................................7 3.1. LOCATION OF TESTS ....................................................................................................................................... 7 3.2. APPLICABILITY & SUMMARY OF EMC EMISSION TEST RESULTS.................................................................... 7 3.3. MOD…

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ANNEX 1: PHOTOGRAPH S OF TEST SETUP Photo # 1 SITRANS LR 460, Model 7ML5426 FCC ID: NJA-LR46 Powerline Conducted Emissions @ AC or DC Supply Inputs ANNEX 1: PHOTOGRAPH S OF TEST SETUP Photo # 2 SITRANS LR 460, Model 7ML5426 FCC ID: NJA-LR46 Powerline Conducted Emissions @ AC or DC Supply Inputs ANNEX 1: PHOTOGRAPH S OF TEST SETUP Photo # 3 SITRANS LR 460, Model 7ML5426 FCC ID: NJA-LR46 Radiated Emissions @3m from 30-1000 MHz in TDK Semi-Anechoic Chamber ANNEX 1: PHOTOGRAPH S OF TEST SETUP Photo # 4 SITRANS LR 460, Model 7ML5426 FCC ID: NJA-LR46 Radiated Emissions @3m from 1 GHz to 100 GHz in TDK Semi-Anechoic Chamber ANNEX 1: PHOTOGRAPH S OF TEST SETUP Photo # 5 SITRANS LR 460, Model 7ML5426 FCC ID: NJA-LR46 Radiated Emissions at 0.5 mete r distance at St Mary’s Cement Plant in Ontario, Canada