OG4-CU96Remote Control Transceiver

INSTALLATION INSTRUCTION REMOTUS 96XX 92 3161-000 Ver. C0 Page 1(3) 020320 S-780 45 BJÖRBO, PHONE +46 241 – 250 00, FAX. +46 241 - 232 90 The following guide shall be used when installing Åkerströms Remotus CU9600 system, in order to obtain a completely reliable operation. The installation shall be done by a competent person. 1. MOUNTING The permanent installation of the building must submit fuses which protect the equipment and wiring from over-current and short-circuit. In detail the regular power supply of the equipment and all relay-contacts must be fused. All that fuses are used as separation devices. They must be easily accessible, must submit a contact-gap of at least 3,0 mm and has to be placed in the line pole (L). After the installation of the equipment, the installed cables must be bound together (e.g. by using a cable binder) very close to the terminal blocks. 1.1 AERIAL PLACEMENT The antenna for the receiver shall be placed as open as possible. Further information can be found in drawing 90 8473-000. Connector for MC 1 Connector for Voltage supply 12-24VDC Connector for Profibus DP. Aerial connector Ground screw for shield connection. Connector for MC 2 INSTALLATION INSTRUCTION REMOTUS 96XX 92 3161-000 Ver. C0 Page 2(3) 020320 S-780 45 BJÖRBO, PHONE +46 241 – 250 00, FAX. +46 241 - 232 90 1.2 CONNECTION CABLE Connection cable for power supply and main contactor (MC): The cable shall have a CONCENTRIC SHIELD e.g. ÖLFLEX or similar and with a cable area of 0,75-1mm². We recommend grounding the cable the same way as the cable for Profibus (according to the figure below). Voltage supply: 24 VDC (11-35 VDC) Power consumption: Max 9W Connection cable for Profibus: We recommend the following cable type (Type A). Type A is in particular suitable for high data rate (>500kbit/s). Technical specification: Impedance: 35 up to 165 Ohm at frequencies from 3 to 20MHz Cable capacitance: <30pF by each meter Cable area: >0,34mm², similar to AWG 22 Cable type: Twisted pair. 1x2 or 2x2 or 2x4 wires Resistance: <110 Ohm by each km. Signal attenuation: Max. 9dB over entire length Shield: Double shield i.e. shield cover and shield foil Max Bus length: 200 m at 1500 kbit/s, up to 1,2 km at 93,75 kbit/s Place the cable for PROFIBUS separated from the cable for power supply. It is recommended to connect the shield on both sides low inductively with the protective ground. Preferably the connection between shield and protective ground is made via the metal cases. It should be noticed that this is not the optimal solution. In such a case it is better to bare the cable shield at an appropriate point and to ground with a cable as short as possible to the metallic structure of the cabinet. This could be achieved with a ground screw in front of the CU96XX receiver. If the machine parts NOT have the same ground potential, a equalization cable with great area (e.g. 16mm²) most be connected between the parts and to the central protective ground. Master Follower Follower Equipotientiaial rail Equipotientiaial rail Equipotientiaial rail Equipotientiaial cable Data cable Data cable INSTALLATION INSTRUCTION REMOTUS 96XX 92 3161-000 Ver. C0 Page 3(3) 020320 S-780 45 BJÖRBO, PHONE +46 241 – 250 00, FAX. +46 241 - 232 90 1.3 CONNECTION EXAMPLE FOR THE MAIN CONTACTOR The maximum switching capacity of the relay contacts is 8A/250VAC at cosφ=1. Current loops that contains the relay contacts shall have a protection fuse rated 6 A. 1.3.1 Principal connection of the main contactor PROFIBUS DP The receiver functions as a Profibus DP slave and have the identity 0x0765. This is fixed and corresponds to the unit function as a Profibus DP slave. • 16 byte consistent data in. The last byte is a checksum total for the 15 preceding bytes. • 16 byte consistent data out. On the Profibus board there are two rotary switches on which you can adjust the Profibus DB slave address. The default address is 55. A diskette with TYPE- and GSD-files are included with each delivery. Main contactor control from receiver MC1 MC2 Possible ON- function from PLC Main contactor Receiver Switch PRODUCT DESCRIPTION REMOTUS CU9600 92 3159-980 Rev. F Page 1(16) Datum: 02.10.24 780 45 BJÖRBO, TEL. + 46 241 25 000, TELEFAX. +46 241 232 90 Written by: Bengt Edström, Henrik Hedlund Approved by: Tomas Bustad Date: 02.10.24 R A D I O L I N K S Y S T E M R E M O T U S C U 9 6 0 0 R E C E I V E R for serial communication and fieldbuses PRODUCT DESCRIPTION REMOTUS CU9600 92 3159-980 Rev. F Page 2(16) Datum: 02.10.24 780 45 BJÖRBO, TEL. + 46 241 25 000, TELEFAX. +46 241 232 90 CONTENTS 1. SPECIFICATION 2. CONSTRUCTION 3. FUNCTION DESCRIPTION 3.1 Security 3.1.1 DUAL channel approach. 3.1.2 Check of output devices. 3.1.3 Under voltage protection. 3.1.4 Over voltage protection. 3.1.5 Watch-dog 3.1.6 Test of all system code (FLASH EPROM). 3.1.7 Test of safety relevant code (FLASH EPROM). 3.1.8 Test of PLC-program (FLASH EPROM) 3.1.9 Test of data memory (RAM). 3.1.10 CPU-test 3.1.11 Software reset. 3.1.12 Main contactor 3.1.13 Emergency stop 3.1.14 Disturbed message 3.2 System configuration 3.2.1 Unit address 3.2.2 Selection of persistent functions 3.2.3 Manipulator decoding 3.2.4 Disconnect delay, brake lifter 3.2.5 Multi-operator and multi-crane operation 3.2.6 Settings for Profibus DP 3.3 Indications 3.4 Two-way communikation (duplex) 3.5 Communication with other equipment 3.6 Dipswitches 3.7 Test mode 3.7.1 Runtime information 3.8 Monitor 4. MESSAGE CHECK 5. CONNECTIONS Appendix. 1 Description of the PLC system (90 8075-000). 2 Description of the MONITOR (90 8069-000). PRODUCT DESCRIPTION REMOTUS CU9600 92 3159-980 Rev. F Page 3(16) Datum: 02.10.24 780 45 BJÖRBO, TEL. + 46 241 25 000, TELEFAX. +46 241 232 90 1. SPECIFICATION o Part of the family REMOTUS 9000 and are therefore compatible with other units. o Connects as a slave to fieldbus PROFIBUS DP. Max 16 byte out (120 functions include checksum) and 16 byte in. • Designed to fulfil security category 3 or category…

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30091-1 FCC ID: OG4-CU96 Answers to 2.ATCB comments (Email from Timothy Johnson - June 25, 2003): 1 Values are included in schematics. Please see page 6 and 7. We have uploaded the file again. 2 3 4 Corrected Test Report uploaded. ITU Designation on page 3 corrected The used TX module is a special customized module - specially made for Akerströms Björbo AB only for this application! The RF output power is limited to max. 100 mW, also the modulation is limited to measured values! About the pin holes in the cover - the adjustment were made at Ultracom company under customized specification. After the adjustment the holes were sealed. The specifications at the Ultracom website for this modules are for standard applications for the European market - not for US.

30091-1 FCC ID: OG4-CU96 Answers to ATCB comments (Email from Timothy Johnson - June 9, 2003): 1 New file uploaded 2 It is a semi-duplex system, it is only transmitting on one channel. If frequency change required, the internal crystal of the module can be changed only by service personal. The second module placed on the PCB is the receiver module. 3 For the US market only the frequency 467.8375 MHz is required. 4 New file uploaded 5 New file uploaded 6 New file uploaded 7 Referring to pt.2 8 New file uploaded 9 The three antenna ports means: Ant 1 for simplex operation without TX module Ant 1/3 is for semi-duplex operation switching between Ant 2 (TX) and Ant 3 (RX). (The description Ant means the module itself, not the antenna output itself) 10 Data Tx 100mW ULTRACOM. Current final stage I = 77mA, U = 7.2 V 11 New file uploaded 12 New file uploaded 13 New file uploaded

American Telecommunications Certification Body Inc. 6731 Whittier Ave, McLean, VA 22101 June 9, 2003 RE: Akerstroms Bjorbo AB FCC ID: OG4-CU96 I have a few comments on the above referenced Application. 1) The FCC Label shows "FCC-ID: OG4-CU96". Note that a dash should not be placed between the words FCC and ID. Please correct to "FCC ID: OG4-CU96". 2) It is not certain the actual transmit frequencies that this device will be capable of transmitting on. Additionally it appears the device may use 2 transmit frequencies simultaneously, one for each channel. Please provide further information regarding actual transmit frequencies. 3) If this device may be built to transmit on different sets of TX frequencies, it is not certain what type of component changes there are to the device. Note that depending on the changes used to cover the 421-512 Frequency range, an investigation may be necessary to determine how the test results vary. 4) Photographs must be provided showing the area underneath the RF shields. 5) The confidentiality letter requests confidentiality on the Technical Description. However the operational description provided appears only to be a sales brochures and therefore not considered as confidential. Please remove the technical description from the confidentiality letter. 6) The operational description appears to show this device as only a RX. Please explain and update the operational description information as necessary. 7) Please confirm if this device transmits at two different frequencies or mixes information and transmits at one fundamental frequency. Note if transmits only with one fundamental, the occupied bandwidth should be provide for both one and two channel operation. If the device transmits at two fundamentals, further testing must be performed with the device transmitting with both channels operational at the same time in order to adequately review inter- modulation products. 8) The measured occupied bandwidth is significantly lower than the calculated bandwidth given in Section 12. Also, section 12 of the report states that modulation frequency is 5 kHz with a deviation of 2.5 kHz. It is difficult to evaluate the side lobes on this transmitter from the occupied bandwidth provided, but it appears that the modulation frequency may be about 2.5 kHz. Additionally, due to the inconsistent side lobes shown on the occupied bandwidth, a Bessel analysis could not be performed to check the deviation. Please provide a better occupied bandwidth if possible. 9) The schematic appears to show 3 different antenna ports, while the device only appears to contain 1 antenna. Please provide schematics specific to this device. 10) Please provide: a) DC voltages & /currents applied into the several elements of the final radio frequency amplifying device for normal operation over the power range b) Tune up procedure over power range c) Description of all circuitry and devices provided for determining and stabilizing frequency, for suppression of spurious radiation, for limiting modulation, and for limiting power. 11) FYI, even though this device meets the requirements of 90.217, it is still required for the end user to obtain a license to use it. It is recommended that the users manual contain information such as " The equipment user is required by the radio service rules to obtain a license before operating the equipment". 12) FYI, the test report should reference the most recent published version of Part 2/90, for example October, 2002. --- Continued on Next Page --- z Page 2June 9, 2003 13) FYI, the receiver portion of this system is subject to Part 15 Certification or DoC requirements. The users manual did not appear to contain any of the appropriate information necessary for the Receiver approval. Timothy R. Johnson Examining Engineer mailto: [email protected] The items indicated above must be submitted before processing can continue on the above referenced application. Failure to provide the requested information may result in application termination. Correspondence should be considered part of the permanent submission and may be viewed from the Internet after a Grant of Equipment Authorization is issued. Please do not respond to this correspondence using the email reply button. In order for your response to be processed expeditiously, you must submit your documents through the AmericanTCB.com website. Also, please note that partial responses increase processing time and should not be submitted. Any questions about the content of this correspondence should be directed to the sender.

American Telecommunications Certification Body Inc. 6731 Whittier Ave, McLean, VA 22101 June 26, 2003 RE: Akerstroms Bjorbo AB FCC ID: OG4-CU96 I have a few comments on the above referenced Application. 1) It does not appear that the file specified for previous question 8) was provided (we were expecting a new schematic of the basic device (not the TX) to be uploaded that included values of components). 2) The sidelobes shown in the occupied bandwidth plot appear to occur at a 1.7 - 1.8 kHz which does match what is reported in the occupied bandwidth calculations. However this does not appear to match the maximum data rate information presented for the same module used in OG4-MC96 or the data sheet that we found that appears to be for the TX module used (see 3 below). This data sheet specifies a maximum baud rate of 4800 (2.4 kHz modulation frequency) for this bandwidth. Is it possible the modulation frequency was not properly adjusted to the maximum per the tune-up procedure? Please justify the emissions designator values used. Additionally, please note that the emission designator reported in section 12 of the report should match the value reported on page 3. Please explain and correct the calculation/report as necessary. 3) We found data sheets from Ultracom that appear to be for this TX. Please confirm if this data sheet is correct. If this is not the correct data sheet, please provide one (note that we were unaware during the first review that this was an OEM module). Additionally, please notice that the data sheet specifies 10-50 mW, 400 mW, and 1 Watt versions, although this version appears to be 100 mW. 4) This TX module appears to have the capability of adjustments through 3 provided holes in its cover. However a tune-up procedure regarding this device has not been provided. Timothy R. Johnson Examining Engineer mailto: [email protected] The items indicated above must be submitted before processing can continue on the above referenced application. Failure to provide the requested information may result in application termination. Correspondence should be considered part of the permanent submission and may be viewed from the Internet after a Grant of Equipment Authorization is issued. Please do not respond to this correspondence using the email reply button. In order for your response to be processed expeditiously, you must submit your documents through the AmericanTCB.com website. Also, please note that partial responses increase processing time and should not be submitted. Any questions about the content of this correspondence should be directed to the sender.

Request for Confidentiality 22 May 2003 PHOENIX TEST-LAB GmbH Königswinkel 10 D32825 Blomberg Germany RE: Certification Application FCC ID: OG4-CU96 Please be advised that the following information is to be held confidential on behalf of Akerströms Björbo AB: • Schematics • Parts Lists • Block Diagram The application contains technical information which Akerströms Björbo AB deems to be trade secrets and proprietary. If made public, the information might be used to the disadvantage of the applicant in the market place. Thank you for your attention to this matter. Signatory

FCC ID: OG4-CU96 External Photos Page 1 of 9 Front view of EUT FCC ID: OG4-CU96 External Photos Page 2 of 9 Left view of EUT FCC ID: OG4-CU96 External Photos Page 3 of 9 Right view of EUT FCC ID: OG4-CU96 External Photos Page 4 of 9 Back view of EUT FCC ID: OG4-CU96 External Photos Page 5 of 9 Front view of EUT FCC ID: OG4-CU96 External Photos Page 6 of 9 Front view of EUT without front plate FCC ID: OG4-CU96 External Photos Page 7 of 9 Open housing with cards (without backplane) FCC ID: OG4-CU96 External Photos Page 8 of 9 Backplane top view FCC ID: OG4-CU96 External Photos Page 9 of 9 Backplane bottom view

FCC ID: OG4-CU96

FCC ID: OG4-CU96 Internal Photos Total PCB assembly FCC ID: OG4-CU96 Internal Photos RF board top view FCC ID: OG4-CU96 Internal Photos RF board bottom view FCC ID: OG4-CU96 Internal Photos Relay PCB top view FCC ID: OG4-CU96 Internal Photos Relay PCB bottom view FCC ID: OG4-CU96 Internal Photos Controller board top view FCC ID: OG4-CU96 Internal Photos Controller board bottom view FCC ID: OG4-CU96 Internal Photos Main controller board top view FCC ID: OG4-CU96 Internal Photos Main controller board bottom view FCC ID: OG4-CU96 Internal Photos Antenna

FCC ID: OG4-CU96 Internal Photos Page 1 of 8 RF module disassembled FCC ID: OG4-CU96 Internal Photos Page 2 of 8 Filter multiplyer PCB top view FCC ID: OG4-CU96 Internal Photos Page 3 of 8 Filter multiplyer PCB bottom view FCC ID: OG4-CU96 Internal Photos Page 4 of 8 PCB Oscillator top view FCC ID: OG4-CU96 Internal Photos Page 5 of 8 PCB Oscillator bottom view FCC ID: OG4-CU96 Internal Photos Page 6 of 8 Main PCB top view FCC ID: OG4-CU96 Internal Photos Page 7 of 8 Main PCB bottom view FCC ID: OG4-CU96 Internal Photos Page 8 of 8 Assembled PCB modules total

Made in SwedenRemotus 9000 Radio control system Remotus 9000 The Remotus 9000 range Tr ansmitters4-5 Remotus Euro Remotus MC Remotus BC Transceivers 6-7 CU9600 Remotus 9000/8 Remotus 9000/18 Remotus 9000/24 Remotus 9000/32 Remotus 9000/32 extended Photographs showing applications8-9 Remotus 8000 Line10-11 Remotus Euro 8000 Remotus Receiver 8000/14 Remotus BC 8000 Many possibilities12 Minicontroller Remote controlled transmitter Operational monitoring The Remotus Mini13 Hand transmitter Receiver Ergonomic, simple and convenient14 Support hook Shoulder strap Strap Harness Carrying jacket Waist belt System examples15 About Åkerströms... We at Åkerströms have devoted over half our 80-year existence to remote radio controlled systems and, in recent years, also wireless data communication using advanced network solutions. Most of the equipment is specially designed and it is all developed in-house. To stay one step ahead and offer the best products and solutions we work close to the market. We have managed to combine designers, production and service in one and the same centre so that you will always be sure of coming to the right place. ...and the Remotus range Remotus is a system for wireless remote control enabling you to control heavy, high-risk processes, for example, smoothly and easily. You stand at a safe distance but you still have a clear view of what you are controlling. What functions do you wa Remotus 9000 is based on an overall concept which combines function, user- friendliness and design. It is self-evident that locomotive control, overhead crane control and multi-crane operation impose different demands, which is why you select your own functions and accessories which best suit your business. Our task will then be to tailor your transmitter to your requirements. Our supplies always include a support device, aerial, charger, double batteries, signs and extensive documentation. Besides offering a more flexible way of working, Remotus also gives you peace of mind as far as operational stoppages are concerned. A spare transmit- ter on your suspended control unit will cut in temporarily if this is needed. Our “black box”, with logging, statistics and self-monitoring facilitates service work. And we provide the support. REMOTUS 9000 want? Resistant Ergonomic Service-friendly Built-in self-test Optional functions Expandable Suitable for cranes, traverses (overhead/traversing cranes), locomotives, military equipment and other machine control Remotus Euro – for continuous operation The Remotus Euro is designed for simple, smooth handling. It is ideal for medium-sized and large applications and is capable of handling the most complicated cranes. The Remotus Euro is based on ergonomic thinking to suit both the user and service personnel. The transmitter can be provided with indications to display information from the crane. Remotus BC – for shorter operating passes The Remotus BC transmitter has an ergonomic shape and you control processes easily with just a few quick presses of the finger. But it is still you who take the decisions, and you can have up to 12 pushbuttons. We distinguish between movement and all the other functions, thus six buttons control a maximum of three movements. You yourself choose whether functions will be temporary or continuous. LED’s indicate the battery status, operation (on) and optional functions. Remotus MC – more functions The Remotus MC is of a classic design, the control unit being housed in a service-friendly module. Perfectly suited for complex industrial applications requiring more functions or a display unit. The high quality of the product means that it operates just as efficiently in dirty industrial environments as in rain and cold weather. A LED indicates battery status. The MC is available in a duplex version, which enables information to be obtained such as limit position, weighing machine value and position directly on the display. Receivers for simple and All the receivers in the Remotus range are designed to provide the safety and reliability required for controlling equipment in demanding industrial environments. Our control systems are therefore used for cranes, traversing cranes, locomotives, ship loaders, mining and military equipment. It is important for the products to be easily served, and operation is facilitated by comprehensive data logging and tests during operation. Other features include multi-driver operation on the same frequency and the fact that information can be transmitted back to the operator. Small with high capacity The Remotus CU 9600 is a small-series transceiver with a very high capacity designed for users who have an existing PLC system. Digital data signals replace the traditional analogue signals, giving rise to a high information flow. Only one cable is required between the computer (PLC) and the receiver. The technology is based on a system which in principle provides you with an unlimited number of functions. The CU 9600 has both Profibus and serial communication, which means that it can also communicate with weighing machines and position indicators. A monitor output enables statistics, settings and log function to be controlled easily with one computer. The receiver is fully compatible with the Remotus 9000 family. Power consumption: 9 W max Supply voltage: 24 VDC (11-35 VDC) Dimensions: WxHxD 125x135x135 mm d complex systems Remotus 9000/8 8 independent relays with change over contacts in print connection. Max. load: 6 A/240 VAC resistive load Power consumption: 9 VA max Supply voltage: 15-35 VDC, 115/230 VAC, 48 VAC Dimensions: HxWxD 250x180x100 mm Stainless steel enclosure Close start function Option: 3 analogue outputs or 3 relay outputs Remotus 9000/18 18 independent relays with change over contacts. Max. load: 6 A/250 VAC resistive load Power consumption: 16 VA max Supply voltage: 15-35 VDC, 115/230 VAC, 48 VAC Dimensions: HxWxD 320x230x135 mm Stainless steel enclosure Option: 2x3 analogue outputs or …

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EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4-CU96 Test Report No. 56502-30091-1 Page 16 of 34 Pages Test setup for radiated unwanted radiation 30 MHz - 5 GHz EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4-CU96 Test Report No. 56502-30091-1 Page 17 of 34 Pages Test setup for radiated unwanted radiation 30 MHz - 5 GHz (continued)