OG4MC95Remote Control Transmitter

MANUAL MC9500 Del. no. Ver. A0 Approved by: Sheet 1 (10) DRIVING INSTRUCTION REMOTUS MC9500 Customer: Traverse No: Delivery No: 910 ID Code: 10 Frequency: MHz Del. Date: W03 MANUAL MC9500 Del. no. Ver. A0 Approved by: Sheet 2 (10) MANUAL MC9500 Del. no. Ver. A0 Approved by: Sheet 3 (10) TRANSMITTER ON Pull out the stop button (EMERGENCY STOP) and the transmitter will make a self-test during 0,5 seconds. The operation indicator lamp starts blinking and the transmitter is on. MAIN CONTACTOR ON Then the transmitter is on press the signal button and this actuates the Main Contactor in the receiver and the traverse is ready for operation. NORMAL RUN The transmitter is designed with two manipulators: One for Bridge/Trolley travel and the other for Hoist motions, each direction being divided into 2 steps (a perceptible resistance) facilitating run at a certain speed. The size and direction of the manipulators deflections are equal to the speed and direction of the objects motions. Two motions can be run simultaneously in the same manipulator. The motions stop when the manipulator is brought to neutral, otherwise press the STOP. MANUAL MC9500 Del. no. Ver. A0 Approved by: Sheet 4 (10) MICRO RUN (NOT SIMULTANEOUS) Set the selector for MICRO/NORMAL in position MICRO. The micro-run movements are only at lowest speed in micro-run mode irrespective of the deflections of the manipulator. The other functions are working just as in ordinary runs. The manipulated movements are looped so that only one movement can be operated at a time. SIGNAL A signal can be emitted at any time during the run and is obtained as long as the push button switch is depressed. STOP Depress the STOP button for STOP. MANUAL MC9500 Del. no. Ver. A0 Approved by: Sheet 5 (10) AUTOMATIC SWITCH OFF FUNCTION The transmitter is equipped with automatic switch-off function, switching off the transmitter after 2, 5, or 15 minutes after the latest use depending on what period of time has been looped. It is also possible to loop for continuous drive. The indicator lamp for operation goes out and the Main Contactor is de-energized. For renewed activation of the Main contactor restart is required, press the stop button and pull it out again, and push the signal button. Battery voltage below 6,1 V also causes automatic switch-off. TRANSMITTER OFF MAIN CONTACTOR OFF Depress the STOP button which switches off the transmitter. At the same time the Main Contactor is deactivated (the Main Contactor of the traverse cuts out). The operation indicator lamp goes out. MANUAL MC9500 Del. no. Ver. A0 Approved by: Sheet 6 (10) TRANSMITTER LED INDICATIONS If the transmitter under start up or under drift detect a fault in any self tests it will indicates with a continuously red light. After what the transmitter closed down. If it indicates continuously yellow light when you start up the transmitter it will be something fault with some of the manipulators. INDICATIONS EXPLANATIONS Green flashing Drift Yellow flashing Battery voltage low < 6,9 V Yellow continuously Discharge battery voltage < 6.1 V Red continuously Fault, see the service manual RUN DOWN BATTERY The transmitter is equipped with an indicator lamp (green and yellow) for battery status. The lamp blinks green when the battery voltage is normal (=7,2 V), but starts to blink yellow when it falls (<6,9 V). When the indicator lamp has started blinking yellow the transmitter can be operated, but the battery will be changed, before the voltage is so low (<6,1 V) that the transmitter switches off automatically. This is indicated by the indicator lamp showing fixed yellow light. The two last-mentioned statuses are also present at outlets in the receiver. MANUAL MC9500 Del. no. Ver. A0 Approved by: Sheet 7 (10) CHARGING INSTRUCTIONS ∗ The battery has got power for 10 hours continuous operation. ∗ Charging time 2 hours (quick-charge) there upon changes to maintenance charging which does not need supervising. ∗ The charging device has LED indication for quick charge (fixed red LED) or maintenance charge (flashing red LED). ∗ Take the battery out of the charger before the main-connection is disconnect. ∗ A WELL MAINTAINED BATTERY IS NECESSARY FOR FAULTLESS OPERATION ∗ WATCH THE ACCUMULATED CHARGE AND CHARGING CAREFULLY. ∗ THE BATTERY DID NOT BE CHARGED IF ITS TEMPERATURE IS LOWER THAN +10°C OR HIGHER THAN +35°C. MANUAL MC9500 Del. no. Ver. A0 Approved by: Sheet 8 (10) INSTRUCTIONS FOR CRANE OPERATORS These instructions have to be followed. Marked 1. Check that the radio transmitter operates on the crane which you are going to drive. Check the marking. Check the function of the radio transmitter. 2. Check that no unauthorized person is on or at the crane when you start to drive it. The blocking device at entry of the crane should be closed. 3. Check the position of the symbols for driving direction (crane- trolley travel). 4. At the beginning of each shift the crane operator is to test brake, limit switches and emergency stop function. 5. The crane operator is when driving the crane to walk or stand at a suitable distance from the crane hoist in order to have adequate overview of the operation. 6. It is prohibited to move the crane load over oneself or workmates. Signal in order to warn workmates. 7. Avoid driving into end stops since equipment and goods can be damaged. 8. Check your own free passageway in order to avoid tripping over material on the ground when you drive the crane Keep the workplace in good order. ! ! ! ! ! ! ! ! ! MANUAL MC9500 Del. no. Ver. A0 Approved by: Sheet 9 (10) 9. If you loose control of the crane movements, release the pushbuttons to obtain the zero position in order to stop the crane. If still it does not stop, actuate the STOP function. 10. Find out where the crane's main power disconnected is in order to be able to quickly switch off if required. 11. Never hand over the transmitter to anybody who has not undergone training in radio-control crane operation. 12. After completed op…

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Request for Confidentiality 23 June 2004 EMCCert DR. RAŠEK - Certification Institute- Boelwiese 5 D-91320 Ebermannstadt RE: Certification Application FCC ID: OG4MC95 Please be advised that the following information is to be held confidential on behalf of Akerströms Björbo AB: • Schematics • Parts Lists • Block Diagram • Technical Description The application contains technical information which Akerströms Björbo AB:deems to be trade secrets and proprietary. If made public, the information might be used to the disadvantage of the applicant in the market place. Thank you for your attention to this matter.

FCC ID: OG4MC95 FCC ID: OG4MC95 FCC ID: OG4MC95 FCC ID: OG4MC95 FCC ID: OG4MC95 FCC ID: OG4MC95

FCC ID: OG4MC95 FCC ID: OG4MC95 FCC ID: OG4MC95 FCC ID: OG4MC95

EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 1 of 40 Pages Straubing, May 12, 2004 T E S T - R E P O R T No. 56502-40325 for Remotus MC95 Portable Remote Control Transmitter Applicant: Akerstrˆms Bjˆrbo AB Purpose of testing: To show compliance with FCC Code of Federal Regulations, CFR 47, Part 90, Section 90.217 FCC Code of Federal Regulations, CFR 47, Part 2, Subpart J Note: The test data of this report relate only to the individual item which has been tested. This report shall not be reproduced except in full extent without the written approval of the testing laboratory. EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 2 of 40 Pages Table of Contents 1. Administrative Data ..............................................................................................3 2. Identification of Test Laboratory ...........................................................................4 3. Summary of Test Results.....................................................................................5 4. Operation Mode of EUT .......................................................................................6 5. Configuration of EUT and Peripheral Devices ......................................................7 6. Measuring Methods..............................................................................................8 6.1. Maximum Transmitter Power (CFR47 ß90.217, ß2.1046 ).............................8 6.2. Frequency tolerance (CFR47 ß90.217, ß2.1055 ) .......................................10 6.3. Occupied Bandwidth (CFR47 ß90.217, ß2.1049) ........................................12 6.4. Unwanted Emission (CFR47 ß90.217, ß2.1051)..........................................13 7. Photographs of Test Setups...............................................................................15 8. Equipment List ...................................................................................................20 9. Referenced Regulations.....................................................................................22 10. List of Measurements.........................................................................................23 11. Test Results .......................................................................................................24 12. Additional Information supplementary to the Test Report ...................................39 12.1. Calculation of the necessary bandwidth (Section 2.202b) ...........................39 12.2. Additional Information..................................................................................40 EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 3 of 40 Pages 1. Administrative Data Equipment Under Test (EUT): Remotus MC95 Serial number(s): 932606-000 Type of equipment: Portable Remote Control Transmitter Type of emission: 9K80F1D Parts/accessories: --- FCC-ID: OG4MC95 Applicant: (full address) Akerstrˆms Bjˆrbo AB 78045 Bjˆrbo, SWEDEN Contract identification: --- Contact person: Mr. Bernt Eriksson Manufacturer: Akerstrˆms Bjˆrbo AB Receipt of EUT: 3 May 2004 Dates of test: May 2004 Note: --- Responsible for testing: Thomas Eberl Responsible for test report: Thomas Eberl EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 4 of 40 Pages 2. Identification of Test Laboratory Test Laboratory: Senton GmbH EMI/EMC Test Center (full address): Aeussere Fruehlingstrasse 45 D-94315 Straubing Germany Contact person: Mr. Johann Roidt Communication: Telephone (+49) 0 94 21 / 55 22-0 Fax (+49) 0 94 21 / 55 22-99 eMail: [email protected] FCC registration number: 90926 EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 5 of 40 Pages 3. Summary of Test Results The tested sample complies with the requirements set forth in the The Code of Federal Regulations 47, Part 90, Section 90.217 and The Code of Federal Regulations 47 Part 2, Subpart J. of the Federal Communication Commission (FCC) Johann Roidt Thomas Eberl Laboratory Manager Test Engineer EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 6 of 40 Pages 4. Operation Mode of EUT • transmitting continuously 1 • with battery supply nominal 7.2 V DC 2 • operating with f = 420 MHz - 510 MHz Tested positions of EUT: P1: EUT in horizontal position - bottom side on table P2: EUT in horizontal position - rear side on table P3: EUT in vertical position - right side on table 1 Modulation as indicated on appropriate test record 2 For conducted measurements replaced by external DC supply EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 7 of 40 Pages 5. Configuration of EUT and Peripheral Devices EUT is configured as stand-alone device Configuration of cables of EUT Not applicable Configuration of peripheral devices connected to EUT Not applicable EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 8 of 40 Pages 6. Measuring Methods 6.1. Maximum Transmitter Power (CFR47 ß90.217, ß2.1046 ) The maximum transmitter power was measured radiated and, if applcable, conducted at antenna connector. EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 9 of 40 Pages 6.1.1. Radiated Maximum Transmitter Power Radiated Maximum Transmitter Power was measured with detector-function of the spectrum analyzer set to positive peak and trace mode max hold: RBW = 100 kHz, VBW = 100 kHz, span = 1 MHz, sweep = 15 s For measurement setup and procedure see section "Unwanted Emission " on Page 13. EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 10 of 40 Pages 6.2. Frequency tolerance (CFR47 ß90.217, ß2.1055 ) 6.2.1. Frequency stability vs. temperature The frequency stability vs. temperature was measured with a spectrum analyzer connected to the antenna connector (conducted measurement) while EUT was o…

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EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 16 of 40 Pages Test setup for radiated unwanted radiation 30 MHz - 6 GHz EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 17 of 40 Pages Test setup for radiated unwanted radiation 30 MHz - 6 GHz EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 18 of 40 Pages Test setup for radiated unwanted radiation 30 MHz - 6 GHz EMV-Pr ̧fzentrum EMI/EMC-Testcenter FCC-ID: OG4MC95 Test Report No. 56502-40325 Page 19 of 40 Pages Test setup for radiated unwanted radiation 30 MHz - 6 GHz