P4U-VRTXVersa Remote Control

VERSA REMOTE TM FULL FEATURED REMOTE CONTROL SYSTEM OPERATIONS AND INSTALLATION MANUAL 3B0181CJ. July 25, 2003 VERSA REMOTE i INDEX Description ................................................................... 1-3 Installation ................................................................... 7 Before applying power ..................................................... 7 Transmitter and Receiver ID Code Programming ...................... 7-8 Wiring chart .................................................................. 9-11 Routine Maintenance ....................................................... 13 Maintenance precautions .................................................. 13 Troubleshooting ............................................................. 13 Troubleshooting chart ................................................. 14 Error Code chart........................................................ 15 Specifications ................................................................ 17-18 Instructions to the User .................................................... 19 VERSA REMOTE 1 DESCRIPTION: KAR-TECH's VERSA REMOTE is a state of the art microprocessor based Radio Frequency (RF) and Controller Area Network (CAN) remote control system designed to provide the machine operator with the ability to remotely operate equipment. The machine operator is still required to follow OSHA and other applicable standards when operating the equipment. This system is designed with Frequency Hopping Spread Spectrum (FHSS) Technology and Frequency Lock feature to eliminate the RF interference problem in Radio remote products. The control system consists of two major modules: the remote station (RF transmitter), and the Remote Receivers (Digital Controllers). Each transmitter is preprogrammed with a special radio ID code. The receiver is programmed to respond only to the transmitter with the ID code for which it is set. This feature allows the equipment to work in wireless mode in close vicinity of each other without interfering with each other. In the event that a transmitter becomes damaged and a new one is needed, the receiver can be reprogrammed to respond to the new transmitter. Please refer to TRANSMITTER AND RECEIVER ID CODE PROGRAMING section of this manual for additional information. The remote station has two LED indicators, the BATTERY and TRANSMIT indicators. The red BATTERY indicator starts blinking when the battery voltage drops below 9 volts and blinking speed increases while the voltage is decreasing. The transmitter is powered by a rechargeable battery and can be recharged by the +12 volt electrical system of the machine when connected to the machine by the CAN/charger cable or charger cable. An optional AC charger can be used to charge the battery. Both frequency and duration of use determine the operation time of the battery. Power is being used any time the transmitter power is on. To turn transmitter power off, turn off the power switch on the transmitter. To prolong the battery life and efficiency, the pendant should not VERSA REMOTE 2 be left on charge for a long period of time and should be discharged periodically. A complete charge can be achieved in 8 hour. To save battery life, the transmitter is designed with an auto shut down feature. This feature turns transmitter off when none of the switches or buttons is used for specified period. To turn transmitter on again, toggle the power switch to off, then on position. The transmitter is also able to communicate with the receiver via CAN (Controller Area Network) protocol. This is done by connecting the CAN cable to the transmitter. This feature is designed to allow the user to operate the machine in case of radio interference or discharged transmitter battery. OUTPUTS: There are sourcing on/off outputs and proportional outputs on the receiver module. Each output is designed with built in short circuit and overload protection. The on/off outputs are also designed with no load or broken wire status. These statuses are reported to the machine operator via the error code display in the receiver. Refer to the error code chart for a list of error codes. The Proportional outputs are current regulated and the minimum and maximum requited current as well as ramp for the proportional output is calibrated using a Palm Pilot tm . Each function is programmed for preset factory settings when shipped from Kar-Tech. Refer to factory setting table at the end of this manual. DISPLAY: The receiver is designed with an integrated 4-character alpha- numeric red LED Intelligent Display. This display is used to report the status of the outputs, radio communication, etc. to the machine operator. For additional information on error codes refer error code chart of this manual. VERSA REMOTE 3 VERSA REMOTE 4 VERSA REMOTE 5 VERSA REMOTE 6 VERSA REMOTE 7 INSTALLATION: 1.Refer to the wiring chart for wiring connections. 2.The receiver should be mounted on shock absorbing mounts. The receiver is best mounted in a protected location. 3.When installing the unit, the main power should run from the battery, through a 20 amps fast blow fuse, to a power switch or relay; then into the receiver unit. For best results connect the receiver main power connections to the auxiliary terminal of the ignition switch, PTO switch, or ignition relay. Use 18 gauge or heavier wire. 4.All connections must be properly insulated to protect against shorts. 5.Seal all connections with a non- conductive silicone grease to prevent against corrosion. BEFORE APPLYING POWER: 1.Check power and ground polarity. 2.Check wiring harness for possible shorts before connecting remote control to output devices (i.e., valves, relays) by checking each mating pin terminal. 3.Read the rest of this manual. TRANSMITTER AND RECEIVER ID CODE PROGRAMMING: Each transmitter is preprogrammed with a special radio ID code. The user can change the ID code by the following procedure. 1. Press the switch dow…

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114 OLINDA DRIVE • •• • BREA, CALIFORNIA 92823 • •• • (714) 579-0500 • •• • FAX (714) 579-1850 1 January 7, 2002 Compatible Electronics TCB 114 Olinda Drive Brea, CA 92823 Subject: Request for Certification of the Kar-Tech, Inc. Versa Remote Transmitter Model: VRTX FCC ID: P4U-VRTX Gentlemen: We have enclosed a package for the certification of the Kar-Tech, Inc. Versa Remote Transmitter Model: VRTX. We have enclosed the completed Form 731 with the applicable exhibits. If you have any questions or need any additional information, please give me a call at (714) 579-0500. Sincerely, Kyle Fujimoto Test Engineer

FCC ID: P4U-VRTX KAR-TECH, INC. VERSA REMOTE MADE IN U.S.A. FCC ID: P4U-VRTX MADE IN U.S.A. KAR-TECH, INC. VERSA REMOTE + - .1 X.X IMPLIED TOLERANCE KAR-TECH - + + - + - + 1/8 .06 .015 C - 0.5 deg. ANGULAR X.XX X.XXX DRAWING NO. APPROVED VRTX FRACTIONAL DATE 01-12-01 TITLE DRAWN FULL SCALE RADIO TRANSMITTER A.O. DESCRIPTION CHECKED CAD DRAWING DO NOT REVISE MANUALLY Delafield, WI, 53018 REV BY DATE DO NOT SCALE PRINT MADE PUBLIC, NOR COPIED, NOR USED TO THE DISADVANTAGE OF KAR-TECH INC. AND IS SUBJECT TO RETURN ON DEMAND. THIS DRAWING IS THE PROPERTY OF KAR-TECH INC. AND ALL THE INFORMATION THEREON IS CONFIDETIAL AND MUST NOT BE CAUSE UNDESIRED OPERATION. 2).THIS DEVICE MUST ACCEPT ANY INTERFERENCE THAT MAY 1).THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE. AND, OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. CAUSE UNDESIRED OPERATION. 2).THIS DEVICE MUST ACCEPT ANY INTERFERENCE THAT MAY 1).THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE. AND, OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES.

DESCRIPTION: KAR-TECH's VERSA REMOTE is a micro controller-based radio remote control system designed to provide the machine operator with the ability to remotely operate equipment. The machine operator is still required to follow OSHA and other applicable standards when operating the equipment. The remote control system consists of two major modules; the transmitter and receiver. The transmitter power is activated by pressing and holding the power button until the TRANSMIT and BATTERY indicators stop flashing and glow continuously (about 3 seconds). The transmitter functions can then be activated by pressing the corresponding button. The receiver is operated by turning on the receiver power and pressing any of the touchpad keys on the transmitter (except power). Each receiver is programmed to work with a transmitter with the same pre-programmed ID code. If you are changing the transmitter that was working with its respective receiver, an ID code programming module must be used to reprogram the receiver to work with the new transmitter. This allows the receiver to recognize the new transmitter (see reprogramming section for additional information). The above feature allows to equipment work in close vicinity of each other without interfering with each other. If the receiver receives data from a transmitter with a different ID code, the error code light will flash the appropriate error code and none of the functions will respond to the transmitter with the wrong ID code. The transmitter has two LED indicators, the BATTERY and TRANSMIT indicators. The red BATTERY indicator turns on momentarily when touchpad key is pressed and turns off if the battery is good. This indicator will remain on when the battery voltage is low. There is enough power in the battery for about 15 minutes of operation after the light remains on. When this time is up, the red battery will turn off and the transmitter will no longer function properly until the battery has been changed. The transmitter is powered by a 9 volt alkaline battery. The operation time of the battery is determined by both frequency and duration of use. Power is being used any time the power button is pressed or the transmitter power is on. To turn transmitter power off, press and hold the power button until the TRANSMIT and BATTERY indicators stop flashing (about 3 seconds). To save battery life, the transmitter is designed with an auto shut down feature. This feature turns transmitter off when none of the touch pad buttons are used for period of five minutes. To change the transmitter battery, remove the battery cover on the back of the transmitter. Dispose of the old battery properly and replace with a 9 volt alkaline battery. ON/OFF OUTPUTS: There are 6 Sourcing On/Off outputs Each on/off is designed with a built in short circuit, overload protection. The output status is reported to the machine operator via the error code light. This light will flash a number of times corresponding to the current registered error code. ERROR CODE LED DISPLAY : The receiver is designed with 2 LEDs displaying status. They are visible from the outside of the receiver. The green data reception LED will light when there is good data received from a transmitter. The red LED blinks when there is a problem with the system.

FCC ID: P4U-VRTX Report No.: B11211D1 114 OLINDA DRIVE, BREA, CALIFORNIA 92823 PHONE: (714) 579-0500 FAX: (714) 579-1850 Page 1 of 16 FCC PART 15, SUBPART C TEST REPORT for VERSA REMOTE TRANSMITTER Model: VRTX Prepared for KAR-TECH, INC. 111 ENTERPRISE ROAD DELAFIELD, WISCONSIN 53018 Prepared by:_____________________ KYLE FUJIMOTO Approved by:____________________ MICHAEL CHRISTENSEN COMPATIBLE ELECTRONICS INC. 114 OLINDA DRIVE BREA, CALIFORNIA 92823 (714) 579-0500 DATE: DECEMBER 14, 2001 REPORT APPENDICES TOTAL BODY A B C D E PAGES 16 2 2 11 12 2 45 This report shall not be reproduced except in full, without the written approval of Compatible Electronics. FCC ID: P4U-VRTX Report No.: B11211D1 114 OLINDA DRIVE, BREA, CALIFORNIA 92823 PHONE: (714) 579-0500 FAX: (714) 579-1850 Page 2 of 16 TABLE OF CONTENTS Section / Title PAGE GENERAL REPORT SUMMARY 4 SUMMARY OF TEST RESULTS 4 1. PURPOSE 5 2. ADMINISTRATIVE DATA 6 2.1 Location of Testing 6 2.2 Traceability Statement 6 2.3 Cognizant Personnel 6 2.4 Date Test Sample was Received 6 2.5 Disposition of the Test Sample 6 2.6 Abbreviations and Acronyms 6 3. APPLICABLE DOCUMENTS 7 4. Description of Test Configuration 8 4.1 Description of Test Configuration - EMI 8 4.1.1 Cable Construction and Termination 9 5. LISTS OF EUT, ACCESSORIES AND TEST EQUIPMENT 10 5.1 EUT and Accessory List 10 5.2 EMI Test Equipment 11 6. TEST SITE DESCRIPTION 12 6.1 Test Facility Description 12 6.2 EUT Mounting, Bonding and Grounding 12 7. Test Procedures 13 7.1 Radiated Emissions (Spurious and Harmonics) Test 13 7.2 Band Edge Plots of the Low and High Channels 15 8. CONCLUSIONS 16 FCC ID: P4U-VRTX Report No.: B11211D1 114 OLINDA DRIVE, BREA, CALIFORNIA 92823 PHONE: (714) 579-0500 FAX: (714) 579-1850 Page 3 of 16 LIST OF APPENDICES APPENDIX TITLE A Modifications to the EUT B Additional Models Covered Under This Report C Diagrams, Charts and Photos • Test Setup Diagrams • Radiated Emissions Photos • Antenna and Effective Gain Factors D Data Sheets E Laboratory Recognitions LIST OF FIGURES FIGURE TITLE 1 Conducted Emissions Test Setup 2 Plot Map And Layout of Test Site FCC ID: P4U-VRTX Report No.: B11211D1 114 OLINDA DRIVE, BREA, CALIFORNIA 92823 PHONE: (714) 579-0500 FAX: (714) 579-1850 Page 4 of 16 GENERAL REPORT SUMMARY This electromagnetic emission test report is generated by Compatible Electronics Inc., which is an independent testing and consulting firm. The test report is based on testing performed by Compatible Electronics personnel according to the measurement procedures described in the test specifications given below and in the "Test Procedures" section of this report. The measurement data and conclusions appearing herein relate only to the sample tested and this report may not be reproduced without the written permission of Compatible Electronics, unless done so in full. This report must not be used to claim product endorsement by NVLAP or any other agency of the U.S. Government. Device Tested: Versa Remote Transmitter Model: VRTX S/N: N/A Product Description: See Expository Statement. Modifications: The EUT was not modified during the testing. Manufacturer: Kar-Tech, Inc. 111 Enterprise Road Delafield, Wisconsin 53018 Test Date: December 11, 2001 Test Specifications : EMI requirements CFR Title 47, Part 15 Subpart C, Sections 15.205 and 15.249 Test Procedure: ANSI C63.4: 1992 Test Deviations: The test procedure was not deviated from during the testing. SUMMARY OF TEST RESULTS TEST DESCRIPTION RESULTS 1 Conducted RF Emissions, 450 kHz - 30 MHz The EUT runs off a 9 volt battery only and cannot be plugged into the AC public mains. Therefore, this test was not performed. 2 Radiated RF Emissions, 10 kHz - 9300 MHz Complies with the limits of CFR Title 47, Part 15, Subpart C, sections 15.205, 15.209, and 15.249 FCC ID: P4U-VRTX Report No.: B11211D1 114 OLINDA DRIVE, BREA, CALIFORNIA 92823 PHONE: (714) 579-0500 FAX: (714) 579-1850 Page 5 of 16 1. PURPOSE This document is a qualification test report based on the Electromagnetic Interference (EMI) tests performed on the Versa Remote Transmitter Model: VRTX. The EMI measurements were performed according to the measurement procedure described in ANSI C63.4: 1992. The tests were performed in order to determine whether the electromagnetic emissions from the equipment under test, referred to as EUT hereafter, are within the specification limits defined by CFR Title 47, Part 15, Subpart C, sections 15.205, 15.209, and 15.249. FCC ID: P4U-VRTX Report No.: B11211D1 114 OLINDA DRIVE, BREA, CALIFORNIA 92823 PHONE: (714) 579-0500 FAX: (714) 579-1850 Page 6 of 16 2. ADMINISTRATIVE DATA 2.1 Location of Testing The EMI tests described herein were performed at the test facility of Compatible Electronics, 114 Olinda Drive, Brea, California 92823. 2.2 Traceability Statement The calibration certificates of all test equipment used during the test are on file at the location of the test. The calibration is traceable to the National Institute of Standards and Technology (NIST) . 2.3 Cognizant Personnel Kar-Tech, Inc. Aaron Oestreich Engineer Compatible Electronics Inc. Kyle Fujimoto Test Engineer Michael Christensen Test Engineer 2.4 Date Test Sample was Received The test sample was received on December 11, 2001. 2.5 Disposition of the Test Sample The test sample has not been returned to Kar-Tech, Inc. as of December 14, 2001. 2.6 Abbreviations and Acronyms The following abbreviations and acronyms may be used in this document. RF Radio Frequency EMI Electromagnetic Interference EUT Equipment Under Test P/N Part Number S/N Serial Number HP Hewlett Packard ITE Information Technology Equipment CML Corrected Meter Limit LISN Line Impedance Stabilization Network FCC ID: P4U-VRTX Report No.: B11211D1 114 OLINDA DRIVE, BREA, CALIFORNIA 92823 PHONE: (714) 579-0500 FAX: (714) 579-1850 Page 7 of 16 3. APPLICABLE DOCUMENTS The following documents are referenced or used in the preparation of this EMI Test Report. SPEC TITLE CFR Title 47, Subpart C. FC…

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