P9O102Radio Encoder Transmitter

DS102-4 Sept ‘-02 ©2002 Reg. No. 227 4001, England Page 1 ‘102 S ERIES R ADIO / IR E NCODER T RANSMITTERS • Highly Secure Protocol • QM, FM or Infra Red • Frequency Options, 315, 433MHz • LED Indication Of Transmission • 1,2 or 4 Switch Versions Expandable To 15 • Power Saving Auto Shut Off Feature • Automatically Transmits Battery Low Condition • IP40 Rated Enclosure • User Customisable Overlay • Board Level Programmable • EMC Compliant ETSI300-220 The RF Solutions 102 range of transmitter encoders are available as either FM, FMNB radio or Infra Red. The encoders use the KEELOQ encryption algorithm providing the worlds most advanced high security protocol. Each encoder may be used with one of RF Solutions decoders, or with one of the KEELOQ decoder I/C’s. Alternatively, the user may decode the KEELOQ algorithm and embed within a PIC Microcontrolller . (Please see datasheet DS600). When paired with one of the KEELOQ Rx decoder boards, a complete high security “code hopping” remote control system may be achieved. The transmitter is supplied as a complete product with battery ready to operate (PP3). Each encoder can be board level programmed with a specific manufacturer’s ID code if required Custom solutions may also be supplied unique to customer specific requirements. Please contact RF Solutions for further information. Block Diagram KEELOQ MCU SW4SW 3SW2SW1 FM TX LED ANTENNA V CC SW5-15 315MHz DS102-4 Sept ‘-02 ©2002 Reg. No. 227 4001, England Page 2 ‘102 S ERIES R ADIO / IR E NCODER T RANSMITTERS Low Battery When the unit measures a low battery voltage level, the data transmitted includes a ‘Low battery’ status flag to the receiver decoder . Power Supply The circuit has been designed to operate from a single PP3 battery supply. This will provide in excess of 1,000,000 transmissions. Note: reverse voltage polarity connection may cause damage to the circuit. License Exemption (Radio Transmitters) Europe: The transmitter encoders use ECM compliant radio transmitter modules and complies with ETSI330-220 and ETSI300-683. USA: This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation." KEELOQ Protocol Configuration Each encoder is supplied ready programmed with a unique random serial number. The decoder has the ability to memorise this serial number using a simple learn procedure (please see decoder datasheet). How does KEELOQ technology work? KEELOQ is based on a code hopping algorithm which provides Rock Solid Security. KEELOQ uses a programmable 64-bit encryption key that is unique to each device to generate 32-bit hopping code. The key length and hopping code combination reduces the possibility of unwanted access, due to code grabbing and code scanning, to essentially zero. Such CIA-like levels of security are desirable, but many manufacturers would expect them to be cost-prohibitive. KEELOQ offers the solution for affordable, Rock Solid Security that is the future of technology for the cars, homes and offices we wish to protect. Adding Additional Switches Additional switches may be added through Connector J1. The four connections of J1-1, 2, 3, & 4 represent the four input lines to the HCS360 encoder device. These may be connected to a binary coded decimal (bcd) input to obtain 1 of 16 states. Connection J1-6 is connected to V CC . Absolute Maximum Ratings Supply Voltage (V CC to GND) +5.5 to +15.8 Volts Storage Temperature -10°C to +70°C Operating Temperature 0°C to +55°C Dimensions 110mm x 65mm x 24mm Electrical Characteristics Min Typical Max Dimension Supply Voltage 8 9 12 V Supply Current 11 14 21 mA Frequency 315MHz FM 433MHz QM / FM Wideband 433MHz FM Narrow band 915MHz Narrow band 434.050 914.50 315.00 434.075 914.50 434.100 914.50 MHz RF Output Power (ERP) @ 433 MHz - 10 mW DS102-4 Sept ‘-02 ©2002 Reg. No. 227 4001, England Page 3 ‘102 S ERIES R ADIO / IR E NCODER T RANSMITTERS ‘FM102’ QM Series Encoders (Red Transmit LED) Part Number Description Freq (MHz) Range** (Metres) Compatible Decoders 102C1-433QR1 QM Encoder 1 Sw 433.92 150 102C2-433QR1 QM Encoder 2 Sw 433.92 150 102C4-433QR1 QM Encoder 4 Sw 433.92 150 FM-001B-433 FM-0011-433 FM-008C4B-433 U105C4A-433 ‘FM102’ FM Series Encoders (Yellow Transmit LED) Part Number Description Freq (MHz) Range** (Metres) Compatible Decoders 102C1-315FR1 FM Encoder 1 Sw 315 200 102C2-315FR1 FM Encoder 2 Sw 315 200 102C4-315FR1 FM Encoder 4 Sw 315 200 AM-HiRK-315 008C4B-315FR1 102C1-433FR1 FM Encoder 1 Sw 433.92 200 102C2-433FR1 FM Encoder 2 Sw 433.92 200 102C4-433FR1 FM Encoder 4 Sw 433.92 200 008C4-433FR1 105C4A-433FR1 ‘FM102’ Narrow Band Series Encoders (Red Transmit LED) Part Number Description Freq (MHz) Range** (Metres) Compatible Decoders 102C1-433NBFR1 FM Narrow Band Enc 1 Sw 434.075 300 102C2-433NBFR1 FM Narrow Band Enc 2 Sw 434.075 300 102C4-433NBFR1 FM Narrow Band Enc 4 Sw 434.075 300 105C4-433NBFR2 ‘IR102’ Series Infra-Red Encoders (Red Transmit LED) Part Number Description Range** (Metres) Compatible Decoders 102C1-IR2 Infra Red Encoder 1 Sw 20 102C1-IR2 Infra Red Encoder 2 Sw 20 102C1-IR2 Infra Red Encoder 4 Sw 20 IR-105C4A Should you require further assistance please contact R. F. Solutions Ltd., Unit 21, Cliffe Industrial Estate, South Street, Lewes, E Sussex, BN8 6JL, England Tel +44 (0)1273 898 000 Fax +44 (0)1273 480 661 Email [email protected] http://www.rfsolutions.co.uk R F Solutions is a member of the Low Power Radio Association. All Trademarks acknowledged and remain the property of the respected owners . Information contained in this document is believed to be accurate, however no representation or warranty is given and R.F. Solutions Ltd. assumes no liability with respect to the accuracy of such information. Use of R.F.Solutions as critical components in life support systems is not authorised except…

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FCC ID: P9Oxxx 24mm Label size: 24 mm x 10 mm Label Material:NP87 Semi-Gloss Paper Label Colour: White Ribbon Material: Standard Wax Resin Print Method: Thermal Transfer Adhesive Type: Permanent Font Type:Arial Font size: 7 Pt (seven) All alpha characters to be in uppercase xxx = Product model code DrawingMD007 1 of 5 DescriptionFCC ID LABEL PRINT DETAILS IssueDateECNReason for Change 121/11/02N/AFirst Issue 211/12/02N/AAddition of label material details RF Solutions Ltd. Unit 21 Cliffe Ind Estate, Lewes. BN8 6JL. Tel 01273 898000. Fax 01273 480661 10mm Label Detail PCB / Construction Detail 110 View AView B Notes 1. View A shows rear plan of PCB 2. View B shows front plan of PCB DrawingMD007 5 of 5 DescriptionPCB Layout / Construction Details 110 series IssueDateECNReason for Change 111/12/02N/AFirst Issue RF Solutions Ltd. Unit 21 Cliffe Ind Estate, Lewes. BN8 6JL. Tel 01273 898000. Fax 01273 480661 Notes 1. View A shows rear plan of enclosure 2. View B shows front plan of enclosure 3. RF ID label to be placed underneath FCC label. 4. Both labels to be central to enclosure in horizontal plane. Case / Label Location Detail 102 PCB / Construction Detail 102 View AView B DrawingMD007 2 of 5 DescriptionRF ID label & FCC label placement locations 102 series IssueDateECNReason for Change 121/11/02N/AFirst Issue RF Solutions Ltd. Unit 21 Cliffe Ind Estate, Lewes. BN8 6JL. Tel 01273 898000. Fax 01273 480661 Case / Label Location Detail 110 PCB / Construction Detail 102 View AView B Notes 1. View A shows rear plan of PCB 2. View B shows front plan of PCB DrawingMD007 3 of 5 DescriptionPCB Layout / Construction Details 102 series IssueDateECNReason for Change 111/12/02N/AFirst Issue RF Solutions Ltd. Unit 21 Cliffe Ind Estate, Lewes. BN8 6JL. Tel 01273 898000. Fax 01273 480661 Notes 1. View A shows rear plan of enclosure 2. View B shows front plan of enclosure 3. RF ID label to be placed underneath FCC label. 4. Both labels to be central to enclosure in horizontal plane. View A View B DrawingMD007 4 of 5 DescriptionRF ID label & FCC label placement locations 110 series IssueDateECNReason for Change 121/11/02N/AFirst Issue RF Solutions Ltd. Unit 21 Cliffe Ind Estate, Lewes. BN8 6JL. Tel 01273 898000. Fax 01273 480661

Issue No: 1.0 5 th June 2001 Principle of Operation 102C-315FR1 Series Hand Held Transmitter Encoder Prepared by: J. Fairall RF Solutions Ltd RF Solutions 102C-315FR1 Note of Operation Issue No: 1.0 Contents 5 th June 2001 Contents 1.0 Amendment Record. 2.0 Product Description and Principles of Operation. 3.0 Design, Manufacturing and Quality. 4.0 Certification to Harmonised Standards. 5.0 Product Marking. 6.0 Declaration of Conformity. Appendix A Sales Catalogue. Appendix B Quality Manual. RF Solutions 102C-315FR1 Note of Operation Issue No: 1.0 Amendment Record 5 th June 2001 1.0 Amendment Record Amend No. Date Description Authorised By Signature RF Solutions 102C-315FR1 Note of Operation Issue No: 1.0 Product Identification 5 th June 2001 2.0 Product Identification and Principles of Operation 2.1 Product Identification This Technical Construction File covers the products identified as follows: Brand Name Keeloq Remote Control System Model Range 102-315F Series Radio Hand Held Transmitter Encoder Part Numbers 102C1-315FR1 1 switch version 102C2-315FR1 2 switch version 102C4-315FR1 4 switch version Manufacturer RF Solutions Limited Unit 21 Cliffe Industrial Estate South Street Lewes East Sussex BN8 6JL 2.2 Principles of Operation The principles of Operation of the 102C-315FR1 range of hand held devices are given in datasheet number DS102-4 Oct ‘02, which is appended to this document. A copy of the datasheet is included with each product despatched. A copy of the RF Solutions Sales Catalogue, which provides an overview of the Company and its products, is included in Appendix A of this document. RF Solutions 102C-315FR1 Note of Operation Issue No: 1.0 Design, Manufacture & Quality 5 th August 2001 3.0 Design, Manufacture and Quality 3.1 Design and Manufacture The 102C-315FR1 series of hand held transmitter encoders are available in 1, 2 or 4 switch product options. The product uses a commercially available transmitter module. The Keeloq encoder chip and the remaining circuitry are the same as is used on the AM-110C-433 range of pocket keyfob transmitter encoders (see Technical Construction File RFSL-TCF-001). The design and manufacture of both options is described in the following documents, which are appended to this section of the Technical Construction File: • SCH102-6 schematic circuit diagram covering 1 and 4 switch product options. • A separate bill of materials for both product options. • TID102-6 PCB layout drawing covering 1, 2 and 4 switch product options. • FWD027_1 firmware control sheet for the HCS360/SN surface mount Keeloq encoder chip. • TS102_2 end-of-line test specification, which includes the 1, 2 and 4 switch product options for the 102C-315R1 series of hand held transmitter encoders. 3.2 Quality System RF Solutions is currently working towards achieving ISO 9001:2000 accreditation for its Quality System. The target date for accreditation is December 2002. A copy of the Company Quality Manual is included in Appendix B to this Technical Construction File. RF Solutions 102C-315FR1 Note of Operation Issue No: 1.0 Design, Manufacture & Quality 5 th August 2001 4.0 Product Marking 4.1 Marking Each product is labelled with a product ID sticker. The format is below There are three fields: Part No: refers to the product part number this can be 102C1-315FR1 102C2-315FR1 102C4-315FR1 WO No: refers to the Internal Manufacture Works Order Batch number from which the product can be traced. Date: refers to the date the product was manufactured 4.2 Other Marking In accordance with the requirements of Annex VII to the European R&TTE Directive 1999/5/EC, products are CE marked. In accordance with clause 5 of Annex VII of the R&TTE Directive 1999/5/EC, products are also marked with an equipment class identifier. This takes the form of the Alert symbol as required by the UK Radiocommunications Agency. Part No: 102C1-315FR1 Date : 1 st Jan ‘02 WO No: 9649/1-001 RF Solutions 102C-315FR1 Note of Operation Issue No: 1.0 Appendix A 5 th June 2001 Appendix A Sales Catalogue RF Solutions 102C-315FR1 Note of Operation Issue No: 1.0 Appendix B 5 th June 2001 Appendix B Quality Manual

SCH102_6.sch-1 - Thu Oct 10 05:45:46 2002

Report BILL OF MATERIALS DETAILS EFACS RF SOLUTIONS LIMITED Page 1 of 1 Based on STANDARD COSTS as of 11/10/02 Level Part Sequence P/M Qty UOM Description .1 102C4-315FR1 M 1.0000 EACH FM Encoder, 4 Switch in enclosure, 315MHz Prototype ..2 DS102-4 X 1.0000 EACH Datasheet for 102 series encoder transmitters ..2 MD102-2 X 1.0000 EACH Manufacturing drawing 102 Series Encoders ..2 SCH102-6 X 1.0000 EACH Schematic Drawing for 102 Encoder ..2 TS102-2 X 1.0000 EACH Test Specification ..2 STK102F4-1 Assy P 1.0000 EACH 4 Sw Sticker for 102 Series with Multi Shapes ..2 BATT-PP3 BATT P 1.0000 EACH PP3 BATTERY ZINC CHLORIDE ..2 ENCL-BOS400 Encl P 1.0000 EACH 102 Series Enclosure ..2 BATT-CONN-PP3-STYLE2 J2 P 1.0000 EACH PP3 BATT CONN Farnell 536-994 ..2 SA102315F-6 SA M 1.0000 EACH 102 Keeloq Enc Subassy 'FM-RTFQ1-315MHz SMT (Loop Antenna) ...3 AVI102F-6 X 1.0000 EACH Auto Visual Inspection File ...3 FWD027-1 X 1.0000 EACH Firmware Control Doc RFSL HCS360 Encoders no Auto Shutoff ...3 SMT102F-6 X 1.0000 EACH Surface Mount Assembly File used by MYDATA MY9 ...3 TID102-6 X 1.0000 EACH PCB Top ID 102 series encoder ...3 CAPB-10UF-TANT C1 P 1.0000 EACH SOIC B Package 10uF TANT CAPACITOR 16V ...3 CAP0805-3.3PF C2 P 1.0000 EACH Capacitor 3.3pF NPO (COG)0805 5% 50V COG ...3 CAP0805-6.8PF C3-4 P 2.0000 EACH SOIC CAP ...3 CAP0805-100NF C5 P 1.0000 EACH Capacitor 100nF (0.1uF) 0805 X7R 10% 25V Ceramic ...3 CAPA-10UF16V C6 P 1.0000 EACH 10uF 16V Electrolytic Capacitor Case A ...3 1N4007 D1 P 1.0000 EACH General Purpose Diode ...3 LED1206-RED D11 P 1.0000 EACH Surface Mount LED ...3 BAV70 DD1-DD2 P 2.0000 EACH SOT23 TWIN K-DIODE SMD ...3 PCB102-6 PCB P 1.0000 EACH PCB (Loop antenna) panel 30up ...3 BC807 Q1 P 1.0000 EACH SOIC Transistor ...3 BC848 Q2,4 P 2.0000 EACH NPN transistor SOT23 100mA 30V hfe 400 ...3 RES0805-1K5 R4 P 1.0000 EACH Resistor 1K5 0805 5% 1/8W ...3 RES1206-10K-NET R7 P 1.0000 EACH Resistor network 4 x 10k 5% ...3 HCS360/SN U1 P 1.0000 EACH KEELOQ ENCODER CHIP. SMOUNT ...3 REGHT7144-SOT89 U5 P 1.0000 EACH Voltage Regulator 4.4V, 5%, 24Vinput SOT89 supplied T & R ..2 3CTL6 SW1-SW4 P 4.0000 EACH Switch for FM-EH4 (BOPLA) ..2 CE-STICKER Sticker P 1.0000 EACH CE STICKER, 10mm x 10mm ..2 FM-RTFQ1-315 U4 P 1.0000 EACH FM Transmitter Module Hybrid miniture Module

REPORT ON THE FCC Emissions Testing of a Radio Transmitter Encoder Report No BO609443/1November 2002 Report No BO609443/1Page 1 of 14 FCC Identification Code: P9O102 TÜV Product Service Ltd Snitterfield Road Bearley Stratford - Upon - Avon Warwickshire United Kingdom CV37 OEX Tel : +44(0)1789 731155 Fax: +44(0)1789 731264 REPORT ONFCC Emissions Testing of a Radio Transmitter Encoder Report No BO609443/1 November 2002 PREPARED FORRF Solutions Ltd Unit 21 Cliffe Industrial Estate South Street Lewes East Sussex BN8 6JL APPROVED BY J J LAYDON Civil EMC Manager - Bearley DATED28 th November 2002 DISTRIBUTIONRF Solutions Ltd1 Copy TÜV Product Service1 Copy Copy No Total No of Pages 14 The Equipment Under Test met the requirements of FCC Part 15 Subpart C, Paragraph 15.231 for the test applied. SUPERVISING ENGINEER J J Laydon EMC TEST ENGINEER A Rushworth 0141 Group 0141 Group Report No BO609443/1Page 2 of 14 FCC Identification Code: P9O102 REPORT BODY CONTENT 1Status.......................................................................................................................................3 2Results.....................................................................................................................................4 2.1Deviations From Standard...................................................................................................4 2.2Brief Summary of Results.....................................................................................................4 3EUT Modification Chronology...................................................................................................4 4System Configuration During EMC Testing..............................................................................5 5Radiated Emissions 30MHz to 3150MHz...................................................................................6 5.1Enclosure Port - Test Procedure..........................................................................................6 5.2Enclosure Port – 30MHz to 1000MHz; Test Results..............................................................7 5.3Enclosure Port - 1000MHz to 3150MHz; Test Results..........................................................8 6Emission Testing Instrumentation.............................................................................................9 7System Measurement Uncertainty............................................................................................9 8Radiated Emissions................................................................................................................10 8.1Test Set-up for Radiated Emissions 30MHz to 3150MHz....................................................10 8.230MHz - 1000MHz Emissions Profile...................................................................................10 9Test Configuration Photographs............................................................................................11 9.1Radiated Electric Field Emissions - 30MHz to 1000MHz.....................................................11 9.2Radiated Electric Field Emissions - 1000MHz to 3150MHz.................................................12 10FCC Compliance Letter..........................................................................................................13 11Copyright / Disclaimers..........................................................................................................14 Report No BO609443/1Page 3 of 14 FCC Identification Code: P9O102 1 Status OBJECTIVETo undertake measurements to determine the Equipment Under Test's (EUT's) compliance with the specifications. MANUFACTURING DESCRIPTIONRadio Transmitter Encoder MANUFACTURERRF Solutions Ltd COUNTRY OF ORIGINGreat Britain MANUFACTURERS MODEL NUMBER102C-315F Series PART NUMBER102C1-315, 102C2-315, 102C4-315 SERIAL NUMBERNot serialised BUILD STATUSProduction TEST SPECIFICATION NUMBERFCC Part 15 Subpart C; 2000 REGISTRATION NUMBERBO609443/1 QUANTITY OF ITEMS TESTEDOne SECURITY CLASSIFICATION OF EUTUnclassified INCOMING RELEASEBuild State Declaration SERIAL NUMBERBO609443/1 DATE27 th November 2002 DISPOSALPacking Note NUMBER51818 DATE26 th November 2002 ORDER NUMBERJohn Fairall DATE15 th March 2002 START OF TEST6 th November 2002 FINISH OF TEST7 th November 2202 TEST ENGINEERSA Rushworth RELATED DOCUMENTSANSI C63.4 1992. Methods of Measurements of Radio- Noise Emissions from Low Voltage Electrical and Electronic Equipment in the Range of 10kHz to 1GHz. Report No BO609443/1Page 4 of 14 FCC Identification Code: P9O102 2 Results 2.1 Deviations From Standard There were no deviations from the specifications used during testing. 2.2 Brief Summary of Results Table 2.2 below shows a brief summary of the results obtained. Specification and Section Number TestModification State Result FCC Part 15 Subpart C, Para. 15.231 Radiated Emissions 30MHz - 3150MHz; Enclosure Port 0Pass Table 2.2 3 EUT Modification Chronology Table 3 below details modifications necessary in order for the EUT to pass the relevant tests applied. Modification State Description of Modification still fitted to EUTModification Fitted By Date Modification Fitted 0As Supplied by ManufacturerNot ApplicableNot Applicable Table 3 Report No BO609443/1Page 5 of 14 FCC Identification Code: P9O102 4 System Configuration During EMC Testing The Equipment Under Test (EUT) was functioning correctly during all testing. The EUT was installed within the test area as shown in Figure 4 and was configured to simulate a typical user installation as follows. The EUT was fitted with an external switch which when activated allowed the EUT to continually transmit at a carrier frequency of 315MHz. The EUT model used for testing was described by the manufacturer as the ‘Hi Power’ model Figure 4: EUT Test Set-up The highest clock frequency generated or used within this product, was declared by the client, as 315MHz. 0.8m Table EUT Measurement Receiver/Spectrum Analyser Groundplane 3m…

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FCC ID: P9O102 Exhibit 7: Set up photographs See Exhibit 6: Technical report BO609443/1