PCV402M2086DK1GMMicrowave Oven

1 IMPORTANT INFORMATION READ BEFORE USE PLEASE SAVE THESE INSTRUCTIONS Users are cautioned that maintenance and repairs should be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland Group Web site at www.garland-group.com. The information contained herein ( including design and parts specifications ) may be superseded and is subject to change without notice. Installation and operating instructions Mealstream 402 Combination Oven 2 a) Do not attempt to operate this oven with the door open since open-door operation can result in harmful exposure to microwave energy. It is important not to defeat or tamper with the safety interlocks. b) Do not place any object between the oven front face and the door or allow soil or cleaner residue to accumulate on sealing surfaces. PRECAUTIONS TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY c) Do not operate the oven if it is damaged. It is particularly important that the oven door close properly and that there is no damage to the (1) door ( bent ) (2) hinges and latches ( broken or loosened ) (3) door seals and sealing surfaces. d) The oven should not be adjusted or repaired by anyone except properly qualified service personnel PLEASE READ THE FOLLOWING SAFETY INSTRUCTIONS CAREFULLY CONTENTS Introduction........................................................ 2 Safety instructions ............................................. 3 Installation instructions ...................................... 6 Main features..................................................... 9 Operating instructions: Manual mode .............. 11 Operating instructions: Program mode ......12-14 Operating instructions: MenuKey ......................15 Daily cleaning .................................................. 16 Problem solving .............................................. 17 Technical specification ..................................... 17 3 When using electrical appliances basic safety precau- tions should be followed, including the following: WARNING To reduce the risk of burns, electric shock, fire, injury to persons, or exposure to excessive microwave energy: 1. Read all instructions before using the appliance. 2. Read and follow the specific “PRECAUTIONS TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY” FOUND ON PAGE 2. 3. This appliance must be grounded. Connect only to a properly grounded outlet. See “GROUNDING INSTRUCTIONS” found on page 4. 4. Install or locate this appliance only in accordance with the provided installation instructions 5. Some products such as whole eggs and sealed containers — for example, closed jars — may ex- plode and should not be heated in this oven. 6. Use this appliance only for its intended use as described in the manual. Do not use corrosive chemicals or vapors in this appliance. This type of oven is specifically designed to heat, cook or dry food. It is not designed for industrial or laboratory use. 7. This appliance should not be used by children. 8. Do not operate this appliance if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped. 9. This appliance should be serviced only by qualified service personnel. Contact the nearest authorized service facility for examination, repair or adjustment. 10 Do not cover or block any openings on the appli- ance including air vents/filters and steam outlet. 11 Do not store this appliance outdoors. Do not use this product near water —– for example, near a kitchen sink, in a wet basement, or near a swimming pool, and the like. 12. Do not immerse the cord or plug in water. 13. Keep the cord away from heated surfaces. 14. Do not let cord hang over edge of table or coun- ter. 15. Either: i)When cleaning surfaces of door and oven that come together on closing the door, use only mild non-abrasive soaps, or detergents applied with a sponge or soft cloth. or ii)When separate cleaning instructions are provided, see door surface cleaning instructions on page 16. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS iii) If materials inside the oven should ignite, keep oven door closed, turn oven off, and disconnect the power cord , or shut off power at the fuse or circuit breaker panel. iv) Do not use the cavity for storage purposes. Do not leave paper products, cooking utensils or food in the cavity when not in use. 17. DO NOT operate using microwave only or combination function without food or liquid inside the oven as this may result in overheating and may cause damage. 18. NEVER remove the exterior of the oven. 19. NEVER remove any fixed internal parts of the oven. 20. NEVER tamper with the control panel, door, seals, or any other part oven. 21. DO NOT obstruct air vents/filters or steam outlet. 22. NEVER hang dish towels or cloths on any part of the oven. 23. If the door seals are damaged, the oven must be repaired by an approved Service Agent. 24. If the power cable is damaged in any way it MUST be replaced by an approved Service Agent. 25. When handling hot liquids, foods, and containers, care should be taken to avoid scalds and burns. 26. When heating liquids using microwave only or combination function, the contents should be stirred prior to heating to avoid eruptive boiling. 27. Feeding bottles and baby food jars should be opened when heating, the contents stirred or shaken and the temperature checked prior to consumption to avoid burns. 28. Never use the oven to heat alcohol, e.g. brandy, rum, etc. Also, food containing alcohol can more e…

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HEATER ELEMENTS COOLING FAN 4 MHz CRYSTAL OSCILLATOR LOGIC BOARD RELAY BOARD RELAY 1/ 2 Opto Triac RELAY 3 RELAY 4 RELAY 5 OVEN TEMPERATURE MONITOR MEMBRANE PANEL TRANSFORMER MAGNETRON MAINS SWITCH L N TRANSFORMER MAGNETRON STIRRER TWIN BLOWER FAN MEALSTREAM 402M GM BLOCK DIAGRAM (PCV402M2086DK1GM) DISPLAY

Mealstream 402M Series Commercial Microwave Oven FCC ID: PCV402M2086DK1GM Confidentiality Request 16 July 2004 American Telecommunications Certification Body, Inc 6731 Whittier Avenue Suite C110 McLean, VA 22101 To Whom It May Concern: RE: New Product in Mealstream range. FCC ID: PCV402M2086DK1GM Please be advised that the following sections of this request for FCC Grant of Equipment Authorization are to be held confidential on behalf of Merrychef Limited. Schematics The application contains technical information, which Merrychef Limited deems to be trade secrets and proprietary. If made public this information might be used to the disadvantage of the applicant in the market place. Thank you for your attention to this matter. Yours sincerely Paul Harrison Approvals Engineer

Mealstream 402M Series Commercial Microwave Oven FCC ID: PCV402M2086DK1GM Letter of Correspondence 16 July 2004 American Telecommunications Certification Body, Inc 6731 Whittier Avenue Suite C110 McLean, VA 22101 To Whom It May Concern: RE: New Product in Mealstream range – Request for Grant of Equipment Authorization. FCC ID: PCV402M2086DK1GM Please be advised that Merrychef Limited wish to introduce a model enhancement to the Mealstream 402 Commercial Microwave Oven product range. The new model has the generic name ‘Mealstream 402M’ and is similar to the Mealstream 402 with FCC ID: PCVCTM82086DK2US for which FCC approval was granted. Since the new model includes a number of design enhancements to the previously evaluated version, a new Grant of Equipment Authorization is requested. Support documentation will therefore be provided for your evaluation. Yours sincerely Paul Harrison Approvals Engineer

MEALSTREAM 402M 208 Volt 60Hz FCC Approval External Photos Front View LHS View RHS View Rear View

MEALSTREAM 402M 208 Volt 60Hz FCC Approval FCC ID Label Rear View LHS View Label Location (Rear LHS panel)

The Mealstream 402M (402M2086DK1GMUS, FCC ID: PCV402M2086DK1GM ) is a combination microwave oven intended for commercial use. The oven is used to either reheat or prime cook food. The oven has two heat sources available; a 2.5kW dual resistive heating element located at the rear of the oven cavity, and two magnetrons which launch /produce microwave energy from the top of the cavity. Energy is evenly distributed in the cavity via a convection fan whereas microwave energy is circulated by a rotating stirrer antenna located in a sealed roof section of the oven. A micro-controller facilitates control of the oven and allows for specific microwave powers, cavity temperatures or pre-programmed combinations to be enabled via the user interface keypad . Microwave Power 0%, 25%, 50%, 75%, 100% Cavity Temperature Typically, 540°F working temperature Since both energy sources can be used in combination, this results in an oven which has the speed of a microwave and yet yields a traditional cooking result. Microwave leakage is prevented by utilising a welded cavity and a door with a intrusive 1/4 wave trap system. The door is monitored by a primary and secondary interlock system. Mealstream 402M 208v 60Hz FCC Approval Operational Description 07040401.pub Operational Description.pdf

Mealstream 402M Series Commercial Microwave Oven FCC ID: PCV402M2086DK1GM BOM Updates (GM US) 13 July 2004 American Telecommunications Certification Body, Inc 6731 Whittier Avenue Suite C110 McLean, VA 22101 To Whom It May Concern: RE: EUT Modifications. The BOM dated 06-07-2004 is to be updated to incorporate the following modifications that were included during FCC testing of the product :- Merrychef Part Number Description Action Merrychef Part Number Description 30Z1139 208V UNITRAN HT TRANSFORMER US EQUIPMENT REVISION 5 Change to 30Z1230 60HZ TRANS MULTI 208 220 240 TABUCHI TTM03C03 31Z0108 YELLOW/GREEN WIRE 44A0111-18-45 Change to TBA YELLOW/GREEN WIRE 44A0111-12-54 40C1164 BACK PANEL – SMALL CABLE MEALSTREAM 402 – ISSUE 1 Change to TBA BACK PANEL WITH CABLE GLAND CUT OUT - - Add TBA CABLE GLAND PANEL - - Add (2 off) TBA CLIP ON FERRITE Yours sincerely Paul Harrison Approvals Engineer 13070401.doc BoM Update.pdf

MEALSTREAM 402M 208 Volt 60Hz FCC Approval RF Exposure Warning Labels In case of Radio or Television Interference This equipment generates and uses radio frequency energy and if not installed and operated correctly, in strict accordance with the manufacturer’s instructions, may cause harmful interference to authorized radio communication services. It has been type tested and found to comply with the limits for Part 18.307 conducted emissions for non-consumer equipment and Part 18.305 radiated emissions, which are designed to provide reasonable protection against such interference. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try and correct the interference by one or more of the following measures: 1) Re-orientate the receiving antenna. 2) Relocate the microwave with respect to the receiver. 3) Plug the microwave into a different outlet so that the receiver and microwave are on different branch circuits. If necessary the user should consult the dealer or an experienced radio/ television technician for additional suggestions. Note: Modifications should only be carried out by the manufacturer or authorized representative to ensure continuing conformance. MEALSTREAM 402M 208 Volt 60Hz FCC Approval Extract from User Manual

Commercial In Confidence EMC Projects Ltd. Report No: P3695/2 Commercial In Confidence Page 2 of 32 Report Summary Report No: P3695/2 Test Standard: MPT-5 and CFR 47 Part 18 Sections 18.305 & 18.307 Carried Out At: EMC Projects Ltd., Ringwood, Hants, BH24 2DB Equipment Tested: Mealstream Model No: 402M (208V 60Hz) Serial No: C0004304 Software Version: - Carried Out On: 5-7 th May, 26–27 th May, & 29 th June 2004 Test Engineer: F Barkas In Attendance: Mr Paul Harrison SUMMARY of RESULTS The Table below depicts a summary of the tests and test results detailed in this report. Test Test Type Specification & Issue Result Page Levels/Comments 1 Power Output & Frequency MPT-5 Pass 1023.26Watts 11-13 2.45GHz.+/- 50MHz 2 Conducted Emissions CFR 47 Part 18 Section 18.307 (b) 10-1-03 Edition Limits Pass Within 3dB of the limit 14-18 208V-60Hz Supply 3 Radiated Emissions CFR 47 Part 18 Section 18.305(b) 10-1-03 Edition Limits, ISM greater than 500W Limits Pass Within 4.5dB of the limit 19-27 10m & 3m Open Area Test Site Commercial In Confidence EMC Projects Ltd. Report No: P3695/2 Commercial In Confidence Page 3 of 32 CONTENTS PAGE Report Summary 2 1. INTRODUCTION_____________________________________________________________ 5 2. MODES OF OPERATION______________________________________________________ 5 3. GENERAL TEST SETUP_______________________________________________________ 5 3.1 Figure 1 - Block Diagram of EUT Set-up_______________________________________ 5 3.2 Conducted Emissions (208 V System)_________________________________________ 6 3.2.1 Figure 1 - General Test Set-up - Table Top Equipment________________________ 7 3.3 Radiated Emissions (208 V System)___________________________________________ 8 3.3.1 Figure 1 - OATS General Test Set-up_____________________________________ 8 4. TEST EQUIPMENT___________________________________________________________ 8 5. AMBIENT CONDITIONS______________________________________________________ 8 6. TEST PROCEDURES__________________________________________________________ 9 6.1 Power Measurement (208 V System)__________________________________________ 9 6.2 Conducted Emissions (208 V System)_________________________________________ 9 6.3 Radiated Emissions (208 V System)___________________________________________ 9 7. TESTS CARRIED OUT_______________________________________________________ 10 8. TEST RESULTS_____________________________________________________________ 11 8.1 Test 1 Power Output & Fundamental Frequency (208 V System)___________________ 11 8.1.1 Test 1a Power Output (208 V System)____________________________________ 11 8.1.2 Test 1b Fundamental Frequency (208V System)____________________________ 11 8.1.3 Test 1 - Test Equipment Used___________________________________________ 11 8.1.4 Test 1b - Figure 1 - Set-up Photographs__________________________________ 12 8.1.4.1 Test 1b - Figure 2 – 208 V Oven – 2.4 GHz-2.5 GHz OATS________________ 13 Emission Measurements Uncorrected Ave Detector________________________________ 13 8.2 Test 2 - Conducted Emissions 208 V-60 Hz Supply______________________________ 14 8.2.1 Test 2 - Test Equipment Used___________________________________________ 14 8.2.2 Test 2 - Figure 1 - Set-up Photographs____________________________________ 15 8.2.2.1 Test 2 - Figure 2 – 208 V-60 Hz – Setting 100% - Live QP Detector__________ 16 8.2.2.2 Test 2 - Figure 3 – 208 V-60 Hz – Setting 100% - Live Ave Detector_________ 17 8.2.2.3 Test 2 - Figure 4 – 208 V-60 Hz – Setting 100% - Neutral QP Detector________ 18 8.3 Test 3 - Radiated Emissions 30 MHz to 25 GHz (208 V Supply)____________________ 19 8.3.1 Test 3a - Radiated Emissions 30 MHz to 1 GHz____________________________ 19 8.3.2 Test 3a - Test Equipment Used__________________________________________ 19 8.3.3 Test 3a - Figure 1 - Set-up Photographs___________________________________ 20 8.3.3.1 Test 3a - Figure 2 – 208 V Setting 100% - 30-230 MHz Screened Room_______ 21 Peak Detector Horizontal Measurements Uncorrected at Approx. 1 metre from EUT______ 21 8.3.3.2 Test 3a - Figure 3 – 208 V Setting 50% – 200-1000 MHz Screened Room_____ 22 Peak Detector Horizontal Measurements Uncorrected at Approx. 1 metre from EUT______ 22 8.3.3.3 Test 3a - Figure 4 - Radiated Emissions (Corrected for 10m OATS)__________ 23 8.3.3.4 Test 3a - Table 1- Radiated Emissions, Data (Corrected for 10m OATS)_______ 23 8.3.4 Test 3b - Radiated Emissions 1 GHz to 25 GHz_____________________________ 24 8.3.5 Test 3b- Test Equipment Used__________________________________________ 24 Commercial In Confidence EMC Projects Ltd. Report No: P3695/2 Commercial In Confidence Page 4 of 32 8.3.6 Test 3b - Figure 1 - Set-up Photographs___________________________________ 25 8.3.6.1 Test 3b - Figure 2-208 V Setting 100% – 1-18 GHz Screened Room__________ 26 Peak Detector Uncorrected at 1 metre from EUT.__________________________________ 26 8.3.6.2 Figure 3 – 208 V - Radiated Emissions Corrected_________________________ 27 8.3.6.3 Test 3b - Table 1- Radiated Emissions, Data_____________________________ 27 9. CONCLUSIONS_____________________________________________________________ 27 10. ANNEX A - TEST EQUIPMENT LIST_________________________________________ 28 11. ANNEX B - CORRECTION FACTORS________________________________________ 29 11.1 Antenna Correction Factors BA3 30 - 1000 MHz________________________________ 29 11.2 Antenna Correction Factors DRGFS 1 - 18 GHz________________________________ 30 11.3 Antenna Correction Factors EMCO 18 - 40 GHz________________________________ 31 Commercial In Confidence EMC Projects Ltd. Report No: P3695/2 Commercial In Confidence Page 5 of 32 1. INTRODUCTION This report details the results of the Electromagnetic Compatibility (EMC) tests carried out by EMC Projects Ltd as requested by Merrychef Limited. The Mealstream 402M is a Microwave Combination Oven, (EUT) manufactured by Merrychef Limited operating from a 208V ac supply. Testing was carried out to the requirements of CFR 47 Par…

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09/07'04 16:09FAX01425480637 EMC-PROJECTS-LTD ~01 EMCProiectsLimited HollyGroveFarm,VerwoodRd;Ashley,Ringwood,Hants,BH242DB,ENGLAND. TEL:+44(0)1425479979FAX:+44(0)1425480637 Email:[email protected] Page1 of1.... ... FAXMESSAGE Issue:Jan2000 Fortheattentionof:MrPaulHarrison REPORTofTESTCOMPLETION CUSTOMER:MerrychefLtd Name& FullAddressAshValeAlderEhotHampshireGU125XAUK CustomerReferenceNo:24290EMCProjectsReferenceNo: P369512 EQUIPMENTTESTED:MicroCombinationOven ModelNo:Mealstream402MSerialNo: COOO4304 TESTSPECIFICATIONS&CATEGORIES [::.=,.::::'::=~::~=.~~~::=-"~::~~:===:~~:~:::~~-~~~=~~::::~ff~1_;~f~~~~~~~~~~=:~~~~=~~:~~~~~~~~::::::::::~~-~'~:::::~'~~~:~~~~=::I TESTRESULT: 5-7U,May,26-27thMay,&29thTESTLOCATION June2004 TheEUTwasfoundtomeetthespecificationrequirementsdetailed,whentestedtothe customerslspecificationrequirements FCCID:PCV402M2086DKIGM(US) FulltestresultdetailscontainedinprojectfileP 3695 EMCProjectsLtd DATEofTESTS: COMMENTS: TESTRESULTS: "~.:-:3,<~~'""-""-..'."'""""n".:.'C,,,!c"'.".~;.~'~':'~.,~..:.,.~"',"..'--.~.","'.:.:;;.-." Theaboveequipmenthasbeentestedtoyourrequirementsandtheresultsareasindicatedbelow:(Tests marked"NUA"inthisreportarenotincludedintheUKASaccreditationscheduleforourlaboratory.Opinionsand interpretationsexpressedhereinareoutsidethescopeofUKASaccreditatioh) ACERTIFICATEXSFREPORTFULLREPORT willbeforwardedinduecourse. Theaboveinformationcontainsallthemainequipmentdetailsandtestresu/Lstobeincludedinanv certificateorreporttobeissued.Pleaseadvisebvre/urnanvde/ailswhichareincorrect. Certificate YES Report/SF YES ProtectComplete No Signed:- F Barkas 9 July2004 Customer:- Date:- . Specification&ClauseDetails IssueResult LeveVFiJ!.urelComments FCCPt18Sec.18.307ConductedEmission Pass150kHz -30MHz FCCPt18Sec.18.305RadiatedEmissionPass 30MHz-24.5GHz

MEALSTREAM 402M GM 208 Volt 60Hz FCC Approval EMC Test Set-up: Conducted Emissions MEALSTREAM 402M GM 208 Volt 60Hz FCC Approval EMC Test Set-up: Radiated Emissions: Pre-scan MEALSTREAM 402M GM 208 Volt 60Hz FCC Approval EMC Test Set-up: Radiated Emissions: OATS Testing