PCVCTM82086DK2USMicrowave Combination Oven

1 IMPORTANT INFORMATION READ BEFORE USE PLEASE SAVE THESE INSTRUCTIONS Installation and operating instructions Mealstream 402 Issue 1 Users are cautioned that maintenance and repairs should be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland Group Web site at www.garland-group.com. The information contained herein ( including design and parts specifications ) may be superseded and is subject to change without notice. DRAFT VERSION 2 1Introduction........................................................ 2 2Safety instructions ............................................. 3 3Installation instructions ...................................... 6 4Main features .................................................... 9 5Operating instructions: Manual mode ............. 11 6Operating instructions: Program mode ......12-14 7Operating instructions: MENUKEY ® .................15 8Daily cleaning .................................................. 16 9 Problem solving .............................................. 17 10Technical specification ..................................... 18 a) Do not attempt to operate this oven with the door open since open-door operation can result in harmful exposure to microwave energy. It is important not to defeat or tamper with the safety interlocks. b) Do not place any object between the oven front face and the door or allow soil or cleaner residue to accumulate on sealing surfaces. PRECAUTIONS TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY c) Do not operate the oven if it is damaged. It is particularly important that the oven door close properly and that there is no damage to the (1) door ( bent ) (2) hinges and latches ( broken or loosened ) (3) door seals and sealing surfaces. d) The oven should not be adjusted or repaired by anyone except properly qualified service personnel PLEASE READ THE FOLLOWING SAFETY INSTRUCTIONS CAREFULLY CONTENTS 3 When using electrical appliances basic safety precau- tions should be followed, including the following: WARNING To reduce the risk of burns, electric shock, fire, injury to persons, or exposure to excessive microwave energy: 1. Read all instructions before using the appliance. 2. Read and follow the specific “PRECAUTIONS TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY” FOUND ON PAGE 2. 3. This appliance must be grounded. Connect only to a properly grounded outlet. See “GROUNDING INSTRUCTIONS” found on page 4. 4. Install or locate this appliance only in accordance with the provided installation instructions 5. Some products such as whole eggs and sealed containers — for example, closed jars — may ex- plode and should not be heated in this oven. 6. Use this appliance only for its intended use as described in the manual. Do not use corrosive chemicals or vapors in this appliance. This type of oven is specifically designed to heat, cook or dry food. It is not designed for industrial or laboratory use. 7. This appliance should not be used by children. 8. Do not operate this appliance if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped. 9. This appliance should be serviced only by qualified service personnel. Contact the nearest authorized service facility for examination, repair or adjustment. 10 Do not cover or block any openings on the appli- ance including air vents/filters and steam outlet. 11 Do not store this appliance outdoors. Do not use this product near water —– for example, near a kitchen sink, in a wet basement, or near a swimming pool, and the like. 12. Do not immerse the cord or plug in water. 13. Keep the cord away from heated surfaces. 14. Do not let cord hang over edge of table or coun- ter. 15. Either: i)When cleaning surfaces of door and oven that come together on closing the door, use only mild non-abrasive soaps, or detergents applied with a sponge or soft cloth. or ii)When separate cleaning instructions are provided, see door surface cleaning instructions on page 15. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS iii) If materials inside the oven should ignite, keep oven door closed, turn oven off, and disconnect the power cord , or shut off power at the fuse or circuit breaker panel. iv) Do not use the cavity for storage purposes. Do not leave paper products, cooking utensils or food in the cavity when not in use. 17. DO NOT operate using microwave only or combination function without food or liquid inside the oven as this may result in overheating and may cause damage. 18. NEVER remove the exterior of the oven. 19. NEVER remove any fixed internal parts of the oven. 20. NEVER tamper with the control panel, door, seals, or any other part oven. 21. DO NOT obstruct air vents/filters or steam outlet. 22. NEVER hang dish towels or cloths on any part of the oven. 23. If the door seals are damaged, the oven must be repaired by an approved Service Agent. 24. If the power cable is damaged in any way it MUST be replaced by an approved Service Agent. 25. When handling hot liquids, foods, and containers, care should be taken to avoid scalds and burns. 26. When heating liquids using microwave only or combination function, the contents should be stirred prior to heating to avoid eruptive boiling. 27. Feeding bottles and baby food jars should be opened when heating, the contents stirred or shaken and the temperature checked prior to consumption to avoid burns. 28. Never use the oven to heat alcohol, e.g. brandy, rum, etc. Also, food containing alcoh…

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19070201.doc/pdfmc_08 Mealstream 402 208v 60Hz FCC Approval Merrychef Limited Station Road West Ash Vale Aldershot Hampshire GU12 5XA United Kingdom Letter of Agency Date: 19 th July 2002 American Telecommunications Certification Body, Inc 6731 Whittier Avenue Suite C110 McLean, VA 22101 To Whom It May Concern: Please be advised that Merrychef Limited authorise EMC Projects Limited to act on our behalf, until otherwise notified, for applications submitted to American Telecommunications Certification Body, Inc. (ATCB) We certify that we are not subject to denial of federal benefits, that includes FCC benefits, pursuant to Section 5301 of the Anti-Drug Abuse Act of 1988, U.S.C. 862.Further, no party, as defined in 47 CFR 1.2002(b), to the application is subject to denial of federal benefits, that includes FCC benefits. Thank you for your attention to this matter. Paul Harrison Approvals Engineer

19070202.doc/19070201.pdfmc_08 Mealstream 402 208v 60Hz FCC Approval Merrychef Limited Station Road West Ash Vale Aldershot Hampshire GU12 5XA United Kingdom 19 th July 2002 American Telecommunications Certification body 6731 Whittier Avenue Suite C110 Mclean VA 22101 Re: Certification Application FCC ID: PCV CTM82086DK2US To whom it may concern, Please be advised that following sections of this report are to be held confidential on behalf of the Merrychef Limited. Schematics External \ Internal Photos The application contains technical information, which Merrychef Limited deems to be trade secrets and proprietary. If made public this information might be used to the disadvantage of the applicant in the market place. Thank you for your attention to this matter. Yours Sincerely, Paul Harrison Approvals Engineer

19070203.doc/19070201.pdfmc_08 Mealstream 402 208v 60Hz FCC Approval Merrychef Limited Station Road West Ash Vale Aldershot Hampshire GU12 5XA United Kingdom 19 th July 2002 American Telecommunications Certification body 6731 Whittier Avenue Suite C110 Mclean VA 22101 Re: Certification Application FCC ID: PCV CTM82086DK2US To whom it may concern, Please be advised that the manufacturer will ensure that the above referenced model will be manufactured in compliance with the FCC Rules and Regulations. Thank you for your attention to this matter. Yours Sincerely, Paul Harrison Approvals Engineer

19070204.doc/19070201.pdfmc_08 Mealstream 402 208v 60Hz FCC Approval Merrychef Limited Station Road West Ash Vale Aldershot Hampshire GU12 5XA United Kingdom 19 th July 2002 American Telecommunications Certification body 6731 Whittier Avenue Suite C110 Mclean VA 22101 Re: Certification Application FCC ID: PCV CTM82086DK2US Modification Letter To Whom it May Concern Please be advised that one of the components has become obsolete since the EMC Projects Limited Test Report P3332/1 was compiled. The component, a small synchronous motor will now be replaced by the same type as used on the Mealstream Series 5 208V 60Hz (FCC ID: PCV CTM3206015A) and Menuflex 208V 60Hz (FCC ID: PCV MF120603A) described in the compliant EMC Projects Limited Test Report Nos. P2888/2 and P3133/2. This modification is deemed to have no detrimental effect on the radiated or conducted emissions of the product due to its low frequency of operation (60Hz) and low operating current which is less than 50mA. The fundamental (operational characteristic of the original and replacement component are identical and are physically similar in size. Thank you for your attention to this matter. Yours sincerely Paul Harrison Approvals Engineer

American Telecommunications Certification Body Inc. 6731 Whittier Ave, McLean, VA 22101 July 22, 2002 RE: FCC ID: PCV CTM82086DK2US Attention: Paul Harrison I have a few comments on this Application. 1 The chart on page 2 ( Summary of Results) incorrectly lists the tests for Radiated and Conducted emissions. 18.305 is radiated limits and 18.307 is conducted limits. Please correct the report to reflect the correct sections. 2 You must provide the proper setup photos for an application for certification. The test set up photos appear to have been taken in a shielded room. MP-5 stipulates, “For equipment subject to certification, an environment which assures valid, repeatable results shall be used. A measurement is valid to the extent that it is a true representation of the characteristic being measured, and when the same measurement procedure yields repeatable results. Measurements of radiated radio noise should be made in an open, flat area characteristic of cleared, level terrain, especially for measurements of emissions below 1 GHz.” Please note that while the report says OATS measurements were made, no objective evidence in the form of setup photos have been provided to validate this statement. Please provide separate conducted and radiated set up photos showing the test setup during final conducted and radiated emissions testing. Otherwise, please retest the device in accordance with the site requirements specified in MP-5. 3 MP-5 states that the antenna for the frequency range between 30 to 1000 MHz shall be raised and lowered between 1 to 4 meters. Please note that the photo of the radiated emissions measurements show the biconical antenna on a tripod, thus not being able to be raised and lowered between the prescribed 1 to 4 meters. Please show objective evidence that the testing was performed in accordance with MP-5 antenna height requirements or retest on a site appropriate for Part 18 and on a site where the antenna(s) can be raised and lowered the specified height. Dennis Ward mailto:[email protected] The items indicated above must be submitted before processing can continue on the above referenced application. Failure to provide the requested information may result in application termination. Correspondence should be considered part of the permanent submission and may be viewed from the Internet after a Grant of Equipment Authorization is issued. Please do not respond to this correspondence using the email reply button. In order for your response to be processed expeditiously, you must submit your documents through the AmericanTCB.com website. Also, please note that partial responses increase processing time and should not be submitted. Any questions about the content of this correspondence should be directed to the sender.

Non-Menu Key Variant Front Mealstream 402 208v 60Hz FCC Approval External Photos Front Menu Key Variant Right Hand Side Back

Mealstream 402 208v 60Hz FCC Approval 1) FCC label artwork FCC label – 208v 60Hz Mealstream 402 208v 60Hz FCC Approval FCC Label Description The FCC label will be positioned at the centre back of the Mealstream 402 oven. The label has an adhesive back and has a curing time 24hours. For further information, please see attached specification sheet. Mealstream 402 208v 60Hz FCC Approval Warning Statement position A Identifier Label Description A Warning Component failure warning (Fuse) Identifier Label Description B Warning Component failure warning (Micro-switch) B C Identifier Label Description C Warning Operation warning Identifier Label Description D Warning Service warning D B - Component failure warning (Micro-switch) A - Component failure warning (Fuse) C - Operation warning D - Service warning

The Mealstream 402 (CTM82086DK2US & CTM8208DE2US) is a combination microwave oven intended for commercial use. The oven is used to either reheat or prime cook food. The oven has two heat sources available; a 2.5kw resistive heating element located at the rear of the oven cavity, and two magnetrons which launch /produce microwave energy from the top of the cavity. Energy is evenly distributed in the cavity via a high speed fan whereas microwave energy is circulated by a rotating stirrer antenna located in a sealed roof section of the oven. A micro-controller facilitates control of the oven and allows for specific microwave powers and cavity temperatures to be set. Microwave Power 0%, 25%, 50%, 75%, 100% Cavity Temperature 0°F, 350°F, 400°F, 440°F, 480°F, 525°F Both energy sources can be used in combination. This results in an oven which has the speed of a microwave and yet yields a traditional cooking result. Microwave leakage is prevented by utilising a fully welded cavity and a door with a intrusive 1/4 wave trap system. The door is monitored by a primary and secondary interlock system. Mealstream 402 208v 60Hz FCC Approval Operational Description 19070206.pub/pdf

Commercial In Confidence Commercial In Confidence Page 1 of 30 TEST REPORT No: P3332/1 Issue 2 Customer/Applicant: Merrychef Limited Address: Station Road West Ash Vale Aldershot Hampshire GU12 5XA Subject: ELECTROMAGNETIC COMPATIBILITY Customer Ref: 22276 Manufacturer: Merrychef Limited FCC ID = PCV Product: Micro Combination Oven Model/Trade Name: Mealstream 402, 208V 60Hz System Model No/Type: CTM82086DK2US Serial No/Lot No: XXXXXXXXXX Tests Carried Out: CFR 47 Part 18 Sections 18.305 & 18.307 This Report applies only to the above referenced EQUIPMENT and details the tests applied using test equipment calibrated to traceable National Standards and is not indicative of the qualities of identical or similar products Report Author: F Barkas Checked By: O W Cockram Title: (EMC Engineer) Title: (General Manager) Signature Signature Issue Date: July 2002 This Report is for the exclusive use of the Customer detailed and should not be reported except in full without written authority of EMC Projects Ltd. Commercial In Confidence EMC Projects Ltd. Report No: P3332/1 Issue 2 Commercial In Confidence Page 2 of 30 Report Summary Report No: P3332/1 Test Standard: CFR 47 Part 18 Sections 18.305 & 18.307 Carried Out At: EMC Projects Ltd., Ringwood, Hants, BH24 2DB Equipment Tested: Mealstream 208V 60Hz Model No: 402 Serial No: XXXXXXXXXX Software Version: - Carried Out On: 6 th June-2 nd July 2002 Test Engineer: F Barkas In Attendance: - SUMMARY of RESULTS The Table below depicts a summary of the tests and test results detailed in this report. Test Test Type Specification & Issue Result Page Levels/Comments 1 Power Output & Frequency MPT-5 Pass 1173Watts 11 2.45GHz.+/- 50MHz 1 Conducted Emissions CFR 47 Part 18 Section 18.307 Non Consumer Equipment Limits Pass 10dB of the limit 13 208V-60Hz Supply 2 Radiated Emissions CFR 47 Part 18 Section 18.305 ISM greater than 500W Limits Pass 0.21 dB of the limit 17 10m & 3m Open Area Test Site Commercial In Confidence EMC Projects Ltd. Report No: P3332/1 Issue 2 Commercial In Confidence Page 3 of 30 CONTENTS PAGE Report Summary 2 1. INTRODUCTION_______________________________________________________5 2. MODES OF OPERATION_________________________________________________5 3. GENERAL TEST SETUP_________________________________________________5 3.1 Figure 1 - Block Diagram of EUT Set-up_______________________________________5 3.2 Conducted Emissions_______________________________________________________6 3.2.1 Figure 1 - General Test Set-up - Table Top Equipment_________________________________7 3.3 Radiated Emissions_________________________________________________________8 3.3.1 Figure 1 - OATS General Test Set-up_______________________________________________8 4. TEST EQUIPMENT______________________________________________________8 5. AMBIENT CONDITIONS_________________________________________________8 6. TEST PROCEDURES____________________________________________________9 6.1 Power Measurement________________________________________________________9 6.2 Conducted Emissions_______________________________________________________9 6.3 Radiated Emissions_________________________________________________________9 7. TESTS CARRIED OUT__________________________________________________10 8. TEST RESULTS_______________________________________________________11 8.1 Test 1a Power Output & Fundamental Frequency________________________________11 8.1.1 Test 1a Power Output__________________________________________________________11 8.1.2 Test 1b Fundamental Frequency__________________________________________________11 8.1.3 Test 1 - Test Equipment Used____________________________________________________11 8.1.4 Test 1 - Figure 1 - Set-up Photographs____________________________________________12 8.2 Test 2 - Conducted Emissions 208V-60Hz Supply_______________________________13 8.2.1 Test 2 - Test Equipment Used____________________________________________________13 8.2.2 Test 2 - Figure 1 - Set-up Photographs_____________________________________________14 8.2.2.1 Test 2 – Figure 2 – 208V-60Hz supply – 208V 100% microwave oven - Neutral Line___15 8.2.2.2 Test 2 - Figure 3 - 208V-60Hz – 208V 100% microwave oven - Neutral Line_________16 8.3 Test 3 - Radiated Emissions 30MHz to 25GHz__________________________________17 8.3.1 Test 3a - Radiated Emissions 30MHz to 1GHz_______________________________________17 8.3.2 Test 3a - Test Equipment Used___________________________________________________17 8.3.3 Test 3a - Figure 1 - Set-up Photographs____________________________________________18 8.3.3.1 Test 3a - Figure 2 – 208V Oven – 30-1000MHz Screened Room Emission 100% microwave power Measurements Uncorrected at 1 meter from EUT___________________________19 8.3.3.2 Test 3a - Figure 3 – 208V Oven – 30-1000MHz Screened Room Emission 50% microwave power Measurements Uncorrected at 1 meter from EUT___________________________20 8.3.4 Test 3b - Radiated Emissions 1GHz to 25GHz_______________________________________21 8.3.5 Test 3b- Test Equipment Used___________________________________________________21 8.3.6 Test 3b - Figure 1 - Set-up Photographs____________________________________________22 8.3.6.1 Test 3b - Figure 2 – 208V Oven – 1.0 – 5GHz Screened Room Emission_____________23 Uncorrected For Antenna, Cables Factors or Pre Amplifier__________________________________23 8.3.6.2 Test 3b - Figure 3 – 208V Oven – 5 – 18GHz Screened Room Emission Uncorrected For Antenna, Cable Factors or Pre Amplifier________________________________________________24 8.3.6.3 Test 3b - Figure 4 – 208V Oven – 18 – 25GHz Screened Room Emission Uncorrected For Antenna, Cable Or Pre Amplifier______________________________________________________25 Commercial In Confidence EMC Projects Ltd. Report No: P3332/1 Issue 2 Commercial In Confidence Page 4 of 30 8.3.6.4 Test 3b - Figure 6 - Radiated Emissions Corrected_______________________________26 8.3.6.5 Test 3b - Table 1- Radiated Emissions, Data____________________…

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Commercial In Confidence EMC Projects Ltd. Report No: P3332/1 Issue 2 Commercial In Confidence Page 18 of 30 8.3.3 Test 3a - Figure 1 - Set-up Photographs Commercial In Confidence EMC Projects Ltd. Report No: P3332/1 Issue 2 Commercial In Confidence Page 22 of 30 8.3.6 Test 3b - Figure 1 - Set-up Photographs Commercial In Confidence EMC Projects Ltd. Report No: P3332/1 Commercial In Confidence Page 14 of 30 8.2.2 Test 2 - Figure 1 - Set-up Photographs