PQMMSS3ICaterpillar MSS3i RFID Key Reader Module

SAFETY.CAT.COM SystemsOperation Testingand Adjusting Machine SecuritySystem(MSS3i) Integrated UENR7000 August2015 ImportantSafetyInformation Most accidentsthat involveproductoperation, maintenance and repair are causedby failureto observe basic safetyrules or precautions. An accidentcan often be avoidedby recognizing potentiallyhazardous situationsbeforean accidentoccurs.A personmust be alert to potentialhazards,includinghumanfactors that can affect safety. This personshouldalso have the necessarytraining,skills and tools to performthese functionsproperly. Improperoperation,lubrication, maintenanceor repairof this productcan be dangerous and could resultin injuryor death. Do not operateor performany lubrication,maintenanceor repairon this product,untilyou verify that you are authorizedto performthis work, and have read and understoodthe operation, lubrication, maintenance and repairinformation. Safetyprecautionsand warningsare providedin this manualand on the product.If these hazardwarnings are not heeded,bodily injury or death could occur to you or to other persons. The hazardsare identifiedby the “SafetyAlert Symbol”and followedby a “SignalWord”such as “DANGER”,“WARNING”or “CAUTION”. The SafetyAlert “WARNING”label is shownbelow. The meaningof this safetyalert symbolis as follows: Attention!BecomeAlert! Your Safetyis Involved. The messagethat appearsunder the warningexplainsthe hazardand can be either writtenor pictorially presented. A non-exhaustive list of operationsthat may causeproductdamageare identifiedby“NOTICE”labels on the productand in this publication. Caterpillarcannotanticipateevery possiblecircumstancethat mightinvolvea potentialhazard. The warningsin this publicationand on the productare, therefore,not all inclusive.You must not use this productin any mannerdifferentfrom that consideredby this manualwithoutfirst satisfying yourselfthat you have consideredall safetyrules and precautionsapplicableto the operationof the productin the locationof use, includingsite-specific rules and precautions applicableto the worksite.If a tool,procedure,work methodor operatingtechniquethat is not specifically recommended by Caterpillar is used, you must satisfyyourselfthat it is safe for you and for others. You shouldalso ensurethat you are authorizedto performthis work, and that the productwill not be damagedor becomeunsafeby the operation,lubrication, maintenance or repairproceduresthat you intendto use. The information,specifications,and illustrationsin this publicationare on the basis of informationthat was availableat the time that the publication was written.The specifications,torques,pressures, measurements, adjustments,illustrations,and other items can changeat any time. Thesechangescan affect the servicethat is given to the product.Obtainthe completeand most currentinformationbeforeyou start any job. Cat dealershave the most currentinformationavailable. Whenreplacementpartsare requiredfor this productCaterpillar recommendsusingCat re- placementparts. Failureto followthis warningmay lead to pre- maturefailures,productdamage,personalin- jury or death. In the UnitedStates,the maintenance, replacement,or repairof the emissioncontroldevicesand systemsmay be performedby any repairestablishment or individualof the owner'schoosing. i05296198 Table of Contents SystemsOperationSection GeneralInformation..................... ..................... 4 SystemOverview....................... ....................... 5 NormalOperation....................... ...................... 6 Operationof StatusIndicator.............. .............. 7 Key Information......................... ........................ 8 ScheduledAccess(“SecuritySystemBypass Times”)............................. ............................ 10 DiagnosticOperation................... ................... 10 ProtectedFunctions..................... ....................11 ServiceOperationUsing ServiceTool...... .......11 ElectronicControlModule(ECM).......... ......... 12 SystemComponents................... ................... 12 Data Link............................. ............................ 13 Testingand AdjustingSection Testingand Adjusting GeneralInformation.................... .................... 15 Troubleshooting....................... ....................... 15 Key - Program......................... ........................ 15 ScheduledAccess- Program(SecuritySystem Bypass)............................. ............................ 25 Time - Set ............................ ........................... 26 FactoryPassword- Obtain............... .............. 28 Configuration......................... ......................... 34 MachineSecuritySystem- Uninstall....... ....... 41 Glossaryof Terms...................... ..................... 42 SystemSchematic..................... ..................... 42 Index Section Index................................ ............................... 43 UENR70003 Table ofContents SystemsOperationSection i06195439 GeneralInformation SMCSCode:7631 The Caterpillar ® MachineSecuritySystem(MSS) discouragesunwantedoperationof a machine.The MSSuses the Caterpillar ® ElectronicKey or a pass code enteredvia a keypador the machinesdisplay. The keypador machinedisplaypass code featureis only availableon limitedmachines.Checkthe machinesOperationand MaintenanceManualto verify that this featureis available.The Caterpillar ElectronicKey containsan electronicchip. The electronicchip has a uniqueidentificationnumber (ID).An excitercoil is mountedaroundthe key start switch.The excitercoil reads the ID of the key. The ElectronicControlModule(ECM)of the Machine SecuritySystemis set up with the ID of the keys of the intendedusers.When the MSS is armed,the ECM validatesthe ID of the key in the key start switch.If the key ID is in the list of authorized keys in the ECM and the key is valid, the machinewill operatenormally. If the key ID is not in the list of authorizedkeys or is not valid in the ECM, the MSS will k…

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Engineering Test Report No. 1404047-01 Measurement of RF Emissions from a Caterpillar Inc. MSS3i RF ID Key Fob For Caterpillar Inc. 330 S.W. Adams Street Peoria, IL 61630 P.O. Number JBJ 76282 and D001234715 Date Tested July 13, 2015 Test Personnel Mark Longinotti Test Specification FCC "Code of Federal Regulations” Title 47 Part15, Subpart C, §15.209 Industry Canada RSS-Gen Test Report By: Mark Longinotti EMC Engineer Requested By: Mark DeCou Caterpillar Inc. Approved By: Raymond J. Klouda Registered Professional Engineer of Illinois - 44894 Elite Electronic Engineering, Inc. 1516 Centre Circle Downers Grove, IL 60515 Tel : (630) 495-9770 Fax: (630) 495-9785 www.elitetest.com Engineering Test Report No. 1404047-01 TABLE OF CONTENTS PARAGRAPH DESCRIPTION OF CONTENTS PAGE NO. THIS REPORT SHALL NOT BE REPRODUCED, EXCEPT IN FULL, WITHOUT THE WRITTEN APPROVAL OF ELITE ELECTRONIC ENGINEERING INCORPORATED. Page 2 of 15 1. Introduction ................................................................................................................................................... 4 1.1. Scope of Tests ..................................................................................................................................... 4 1.2. Purpose ............................................................................................................................................... 4 1.3. Deviations, Additions and Exclusions .................................................................................................. 4 1.4. EMC Laboratory Identification ............................................................................................................. 4 1.5. Laboratory Conditions.......................................................................................................................... 4 2. Applicable Documents .................................................................................................................................. 4 3. EUT Setup and Operation ............................................................................................................................ 4 3.1. General Description ............................................................................................................................. 4 3.1.1. Power Input ................................................................................................................................. 5 3.1.2. Peripheral Equipment ................................................................................................................. 5 3.1.3. Signal Input/Output Leads .......................................................................................................... 5 3.1.4. Grounding ................................................................................................................................... 5 3.2. Software ............................................................................................................................................... 5 3.3. Operational Mode ................................................................................................................................ 5 3.4. EUT Modifications ................................................................................................................................ 5 4. Test Facility and Test Instrumentation ......................................................................................................... 5 4.1. Shielded Enclosure .............................................................................................................................. 5 4.2. Test Instrumentation ............................................................................................................................ 5 4.3. Calibration Traceability ........................................................................................................................ 5 4.4. Measurement Uncertainty ................................................................................................................... 5 5. Test Procedures ........................................................................................................................................... 6 5.1. Powerline Conducted Emissions ......................................................................................................... 6 5.1.1. Requirements .............................................................................................................................. 6 5.2. Radiated Measurements ..................................................................................................................... 6 5.2.1. Requirements .............................................................................................................................. 6 5.2.2. Procedures .................................................................................................................................. 6 5.2.3. Results ........................................................................................................................................ 7 6. Other Test Conditions .................................................................................................................................. 7 6.1. Test Personnel and Witnesses ............................................................................................................ 7 6.2. Disposition of the EUT ......................................................................................................................... 7 7. Conclusions .................................................................................................................................................. 8 8. Certification................................................................................................................................................... 8 9. Equipment List ...................…

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Engineering Test Report No. 1404047-01 Page 11 of 15 Figure 2 Photograph of the EUT Engineering Test Report No. 1404047-01 Page 12 of 15 Figure 3 Test Setup for Radiated Emissions, 150kHz to 30MHz – Horizontal Polarization Test Setup for Radiated Emissions, 150kHz to 30MHz – Vertical Polarization