ROJAERO-HSUAeronautical Satellite Telephone

Thrane & Thrane A/S Aero-HSD + Installation and Maintenance Manual Document number: TT98-113625-D Release date: September 3, 2004 iiTT98-113625-D Information in this document is subject to change without notice and does not represent a commitment on the part of Thrane & Thrane A/S. Copyright © 2004 Thrane & Thrane A/S. All rights reserved. Printed in Denmark. Trademark Acknowledgements Windows is a registered trademark of Microsoft Corporation in the United States and other countries. MagnaStar is a registered trademark of Raytheon Company. Inmarsat is a registered trademark of the International Maritime Satellite Organization (IMSO) and is licensed by IMSO to Inmarsat Limited and Inmarsat Ventures plc. Other product and company names mentioned in this manual may be trademarks or trade names of their respective owners. Company Addresses DenmarkUSA Thrane & Thrane A/S Lundtoftegårdsvej 93 D DK-2800 Lyngby Denmark Tel.: +45 39 55 88 00 Fax: +45 39 55 88 88 www.tt.dk Thrane & Thrane, Inc. 509 Viking Drive, Suites K, L and M Virginia Beach, VA 23452 USA Tel.: +1 757 463-9557 Fax: +1 757 463-9581 www.tt.dk/us TT98-113625-Diii Record of Revisions Rev.DescriptionRelease DateInitials AOriginal document23 May 2003RP BChange of naming: TT-5000H changed to Aero-HSD + and Configuration Data Module changed to Configuration Module 30 September 2003HOC CEthernet connector pin naming, SDU and HPA Power supply requirements, RF Cables requirements and editorial changes. 17 December 2003RP DChapters rearranged + new layout. Introduction chapter: Added list of external units to which the Aero-HSD + system can interface. Equipment Drawings chapter: HSU outline drawing, HSU tray drawing and HSU tray connector drawing added. Connectors and Pin-out: Changed HPA connector drawing (key holes). Changed pin-out for SDU rear receptacle. Added pin-out for HSU. Added “Mating connectors in aircraft”. Installation chapter: Added sections with Mounting Considerations and Cable requirements. Added section with recommended cables. ARINC 429 interfaces wiring drawing has been split into three: AHRS/IRS, ACARS/CMU and CPDF. MCDU/FMS wiring drawing added. Wiring of MPDS, ISDN and Ethernet corrected. MagnaStar wiring corrected + added #3 interface as alternative. WH-10 wiring drawing corrected (only three handsets connected). CC ivTT98-113625-D D (continued) Installation chapter (continued): Sigma7 and 2.4GHz Cordless wiring added. Dual Side Panel wiring added. HSU wiring added. ARINC 429 data format added Commissioning section added. Configuration chapter enhanced. Check Procedures chapter added. Service and maintenance chapter added Equipment Specifications: Max temperature for HPA and DLNA changed to 70 ºC. Specs for Rx Splitter and Tx Coupler added. Dimensions and Mounting added for all units. System Messages appendix added. Lists of Cause codes and BITE codes updated. Cause codes for MPDS and ISDN added. DO-160 forms corrected. AT Profiles appendix added. DO-160C/D Specifications appendix: DO-160 forms added for handsets. All DO-160 forms corrected. “Using Commands” appendix added. CC TT98-113625-Dv Table of Contents Chapter 1About This Manual 1.1Purpose ......................................................................................... 1-1 1.2Organization .................................................................................. 1-1 1.3Related Documentation .................................................................. 1-2 1.4Precautions .................................................................................... 1-2 Chapter 2Introduction to Aero-HSD + 2.1General Description ....................................................................... 2-1 2.1.1 The Aero-HSD + System ............................................................. 2-1 2.1.2 Standard Features ........................................................................ 2-3 2.2Application ..................................................................................... 2-4 2.2.1 Minimum System ........................................................................ 2-4 2.2.2 Part Numbers .............................................................................. 2-5 2.2.3 Applicable External Units ........................................................... 2-8 2.3System Block Diagrams ................................................................. 2-9 2.3.1 Overview ..................................................................................... 2-9 2.3.2 HGA-7000 High Gain Antenna .................................................. 2-9 2.3.3 ARINC 741 Compatible High Gain Antenna ........................... 2-10 2.3.4 Dual Side Panel Antenna System (Future Use) ........................ 2-11 2.3.5 User Interfaces .......................................................................... 2-12 2.3.6 MagnaStar® System ................................................................. 2-13 2.4Operation Overview ..................................................................... 2-14 2.4.1 Configuration ............................................................................ 2-14 2.4.2 User Interface ............................................................................ 2-14 Chapter 3Equipment Drawings 3.1Introduction ................................................................................... 3-1 3.2TT-5035A Satellite Data Unit ........................................................... 3-2 3.2.1 TT-5035A-001 Configuration Module ....................................... 3-3 3.3TT-5014A High Power Amplifier ...................................................... 3-4 3.4TT-5012A Diplexer Low Noise Amplifier ......................................... 3-5 Table of Contents viTT98-113625-D 3.5TT-5038A High Speed Data Unit (Optional) .....................................3-6 3.5.1 TT-5038A-002 Tx Coupler for Optional HSU ............................3-7 3.5.2 TT-5038A-003 Rx Power Splitter for Optional HSU ......…

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TT-5038A HSU S/N Label Layout (46x22mm) SHEET NO. MATERIAL Raw Label TT48-105015-A A 1 REV STATUS OF SHEETS REV LTR USED ONNEXT ASSY TT-5038A DESCRIPTION REVISIONS LTRDATEAPPROVAL AORIGINAL APPLICATION SHEET 1 OF 1 DRAWING N O. TT48-120787 CODE IDENT NO. 48-120787- FCC.VSD SIZE A4 FIRST ANGLE PROJECTION DR.Bjarne Hansen04-03-31 TITLE Telecommunications Engineering Copenhagen Denmark SCALE 2:1 CH.Henrik O. Christensen04-03-31 AP.Henrik O. Christensen04-03-31 AP. A /S UNLESS OTHERW ISE SPECIFIED DIMENSIONS ARE IN MILLIME- TRES AND TOLERANCES ARE IN ACCORDANCE WITH DS 22768. ANGLES LIN.DIM. 46 mm 22 mm Thrane & Thrane A/S Denmark TT-5038A HSU P/N: 405038A Rev.: X 405038A Font specification: If nothing else specified:Outline Swiss Height: 1.8mm Wi dth:1.2mm Text below FCC ID:Outline Swiss Height: 1.6mm Wi dth:0.7mm Barcode:Code 39 (Full ASCII) Bar Height3.0mm Text below Barcode:Outline Swiss Height: 1.4mm Wi dth:0.8mm Numbers below SW version: Outline Swiss Height: 1.6mm Wi dth:0.8mm 0001020304050607 0809101112131415 1617181920212223 2425262728293031 S/N: XXXXXXXX Weight: 4.62 lbs Prod.: Y/W SW version: 1. FCC ID ROJAERO-HSU This device complies with Part 15 of the FCC Rules. Operation is subject to the condition that this device does not cause harmful interference

TT93-120742 – Top Side TT93-120742 – Bottom Side TT93-113751 – Top Side TT93-113751 – Bottom Side

FCC ID: ROJAERO-HSU Date: September 20, 2004 Federal Communications Commission Via: Electronic Filing Attention: Authorization & Evaluation Division Applicant: Thrane & Thrane A/S Equipment: TT-5038A FCC ID: ROJAERO-HSU FCC Rules: Radiofrequency Radiation Exposure Limits 47 CFR 1.1310 MPE - Mobiles X Fixed Based Station Gentlemen: On behalf of the Applicant, enclosed please find the Supplemental Test Data Report, the whole for Environmental Assessment (MPE) of the referenced equipment as shown. We trust the same is in order. Should you need any further information, kindly contact the writer who is authorized to act as agent. Sincerely yours, Michael Schafer, General Manager enclosure(s) cc: Applicant MS/del MFA p0470014, d0490031 FCC ID: ROJAERO-HSU Environmental Assessment for Mobiles/Fixed Base Station for FCC ID: FCC ID: ROJAERO-HSU Model:TT-5038A to Federal Communications Commission 47 CFR 1.1310 (MPE) Radiofrequency Radiation Exposure Limits Date Of Report: September 20, 2004 On the Behalf of the Applicant: Thrane & Thrane A/S At the Request of: P.O. W.T. 7/20/2004 Thrane & Thrane A/S Lundtoftegardsvej 93D DK-2800 Lyngby, Denmark Attention of: Bror Malm, Director, Development, AERO Satcom Products +45 39 55 88 24; FAX: +45 39 55 88 88; Email: [email protected] Claus Schakow Nielsen, M.Sc.E.E. SMPS Engineering & Development +48 39 55 88 21; Email: [email protected] Thomas T. West, Development Engineer +45 39 55 83 77; FAX: +45 39 55 88 88 Email: [email protected] Supervised By: David E. Lee, Compliance Test Manager MFA p0470014, d0490031 FCC ID: ROJAERO-HSU Table of Contents Rule Description Page . Test Report 1 . Identification of the Equipment Under Test 2 . Standard Test Conditions and Engineering Practices 4 . Expository Statement 5 1.1310 Environmental Assessment 6 MFA p0470014, d0490031 FCC ID: ROJAERO-HSU Page Number 1 of 8. Required information per ISO/IEC Guide 25-1990, paragraph 13.2: a) Test Report (Supplemental) b) Laboratory: (FCC: 31040/SIT) (Canada: IC 2044) M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Chandler, AZ 85225 c) Report Number: d0490031 d) Client: Thrane & Thrane A/S Lundtoftegardsvej 93D DK-2800 Lyngby, Denmark e) Identification: TT-5038A FCC ID: ROJAERO-HSU Description: Aeronautical Satellite Telephone f) EUT Condition: Not required unless specified in individual tests. g) Report Date: September 20, 2004 EUT Received: July 28, 2004 h, j, k): As indicated in individual tests. i) Sampling method: No sampling procedure used. l) Uncertainty: In accordance with MFA internal quality manual. m) Supervised by: David E. Lee, Compliance Test Manager n) Results: The results presented in this report relate only to the item tested. o) Reproduction: This report must not be reproduced, except in full, without written permission from this laboratory. MFA p0470014, d0490031 FCC ID: ROJAERO-HSU Page Number 2 of 8. Identification of the Equipment Under Test (EUT) Name and Address of Applicant: Thrane & Thrane A/S Lundtoftegardsvej 93D DK-2800 Lyngby, Denmark Manufacturer: Thrane & Thrane A/S Lundtoftegardsvej 93D DK-2800 Lyngby, Denmark FCC ID: ROJAERO-HSU Model Number: TT-5038A Description: Aeronautical Satellite Telephone Type of Emission: 21K0G1D 40K0G1D Frequency Range, MHz: 1643.0 – 1660.5MHz Power Rating, Watts: 1 to 20 Switchable X Variable N/A Modulation: AMPS X TDMA CDMA X 16QAM Antenna: Helical Monopole Whip X Aero H/H+ (High Gain Antenna) Note: For RF Safety test antenna gain taken at the upper range of expected gain (i.e. 6 dBi) and RF Power set to highest nominal power across all channels. MFA p0470014, d0490031 FCC ID: ROJAERO-HSU Page Number 3 of 8. A2LA “A2LA has accredited M. Flom Associates, Inc. Chandler, AZ for technical competence in the field of Electrical Testing. The accreditation covers the specific tests and types of tests listed on the agreed scope of accreditation. This laboratory meets the requirements of ISO/IEC 17025 – 1999 ‘General Requirements for the Competence of Testing and Calibration Laboratories’ and any additional program requirements in the identified field of testing.” Certificate Number: 2152-01 NIST I am pleased to inform you that your laboratory has been validated by the Chinese Taipei Bureau of Standards, Metrology and Inspection (BSMI) under the Asia Pacific Economic Cooperation Mutual Recognition Agreement (APEC MRA). Your laboratory is now formally designated to act as a Conformity Assessment Body (CAB) under Appendix B, Phase I Procedures, of the APEC MRA between the American Institute in Taiwan (AIT) and the Taipei Economic and Cultural Representative Office (TECRO) in the United States, covering equipment subject to Electro- Magnetic Compatibility (EMC) requirements. The names of all validated and nominated laboratories will be posted on the NIST website at http://ts.nist.gov/mra under the ‘Asia’ category.” MFA p0470014, d0490031 FCC ID: ROJAERO-HSU Page Number 4 of 8. Standard Test Conditions and Engineering Practices Except as noted herein, the following conditions and procedures were observed during the testing: In accordance with ANSI C63.4-1992/2001, section 6.1.9, and unless otherwise indicated in the specific measurement results, the ambient temperature of the actual EUT was maintained within the range of 10° to 40°C (50° to 104 °F) unless the particular equipment requirements specify testing over a different temperature range. Also, unless otherwise indicated, the humidity levels were in the range of 10% to 90% relative humidity. Prior to testing, the EUT was tuned up in accordance with the manufacturer's alignment procedures. All external gain controls were maintained at the position of maximum and/or optimum gain throughout the testing. Measurement results, unless otherwise noted, are worst-case measurements. MFA p0470014, d0490031 FCC ID: ROJAERO-HSU Page Number 5 of 8. Expository Statement The ROJAERO-HSU / ROJAERO-HSD system is intended for mounting on commercial aircraft and business jets. Therefore: - The antenna ins…

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FCC ID: ROJAERO-HSU Date: September 20, 2004 Federal Communications Commission Via: Electronic Filing Attention: Authorization & Evaluation Division Applicant: Thrane & Thrane A/S Equipment: TT-5038A FCC ID: ROJAERO-HSU FCC Rules: 87, Confidentiality Gentlemen: On behalf of the Applicant, enclosed please find Application Form 731, Engineering Test Report and all pertinent documentation, the whole for approval of the referenced equipment as shown. Filing fees are attached. We trust the same is in order. Should you need any further information, kindly contact the writer who is authorized to act as agent. Sincerely yours, Michael Schafer, General Manager enclosure(s) cc: Applicant MS/del MFA p0470014, d0480028 FCC ID: ROJAERO-HSU Transmitter Certification of FCC ID: ROJAERO-HSU Model: TT-5038A to Federal Communications Commission Rule Part(s) 87, Confidentiality Date of report: August 13, 2004 On the Behalf of the Applicant: Thrane & Thrane A/S At the Request of: P.O. W.T. 7/20/2004 Thrane & Thrane A/S Lundtoftegardsvej 93D DK-2800 Lyngby, Denmark Attention of: Bror Malm, Director, Development, AERO Satcom Products +45 39 55 88 24; FAX: +45 39 55 88 88 Email: [email protected] Thomas T. West, Development Engineer +45 39 55 83 77; FAX: +45 39 55 88 88 Email: [email protected] Supervised by: David E. Lee, Compliance Test Manager MFA p0470014, d0480028 FCC ID: ROJAERO-HSU List of Exhibits (FCC Certification (Transmitters) - Revised 9/28/98) Applicant: Thrane & Thrane A/S FCC ID: ROJAERO-HSU By Applicant: 1. Letter of Authorization 2. Confidentiality Request: 0.457 And 0.459 3. AMSS MOPS Attestation 4. Identification Drawings, 2.1033(c)(11) Label Location of Label Compliance Statement Location of Compliance Statement 5. Photographs, 2.1033(c)(12) 6. Documentation: 2.1033(c) (3) User Manual (9) Tune Up Info (10) Schematic Diagram (10) Circuit Description Block Diagram Parts List Active Devices 7. MPE Report By M.F.A. Inc.: A. Testimonial & Statement of Certification MFA p0470014, d0480028 FCC ID: ROJAERO-HSU The Applicant has been cautioned as to the following: 15.21 Information to the User. The users manual or instruction manual for an intentional radiator shall caution the user that changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. 15.27(a) Special Accessories. Equipment marketed to a consumer must be capable of complying with the necessary regulations in the configuration in which the equipment is marketed. Where special accessories, such as shielded cables and/or special connectors are required to enable an unintentional or intentional radiator to comply with the emission limits in this part, the equipment must be marketed with, i.e. shipped and sold with, those special accessories. However, in lieu of shipping or packaging the special accessories with the unintentional or intentional radiator, the responsible party may employ other methods of ensuring that the special accessories are provided to the consumer, without additional charge. Information detailing any alternative method used to supply the special accessories for a grant of equipment authorization or retained in the verification records, as appropriate. The party responsible for the equipment, as detailed in § 2.909 of this chapter, shall ensure that these special accessories are provided with the equipment. The instruction manual for such devices shall include appropriate instructions on the first page of text concerned with the installation of the device that these special accessories must be used with the device. It is the responsibility of the user to use the needed special accessories supplied with the equipment. MFA p0470014, d0480028 FCC ID: ROJAERO-HSU Table of Contents Rule Description Page . Test Report 1 2.1033(c)(14) Rule Summary 2 . Standard Test Conditions and Engineering Practices 3 2.1033(c) General Information Required 5 2.1046(a) Carrier Output Power (Conducted) 7 2.1046(a) RF Power Output (Radiated) 9 2.1051 Unwanted Emissions (Transmitter Conducted) 10 2.1049(c)(1) Emission Masks (Occupied Bandwidth) 14 2.1055(a)(1) Frequency Stability (Temperature Variation) 24 2.1055(b)(1) Frequency Stability (Voltage Variation) 26 2.202(g) Necessary Bandwidth and Emission Bandwidth 28 MFA p0470014, d0480028 FCC ID: ROJAERO-HSU Page Number 1 of 28. Required information per ISO/IEC Guide 25-1990, paragraph 13.2: a) Test Report b) Laboratory: (FCC: 31040/SIT) (Canada: IC 2044) M. Flom Associates, Inc. 3356 N. San Marcos Place, Suite 107 Chandler, AZ 85225 c) Report Number: d0480028 d) Client: Thrane & Thrane A/S Lundtoftegardsvej 93D DK-2800 Lyngby, Denmark e) Identification: TT-5038A FCC ID: ROJAERO-HSU EUT Description: Airborne Satellite Communication System f) EUT Condition: Not required unless specified in individual tests. g) Report Date: August 13, 2004 EUT Received: July 28, 2004 h, j, k): As indicated in individual tests. i) Sampling method: No sampling procedure used. l) Uncertainty: In accordance with MFA internal quality manual. m) Supervised by: David E. Lee, Compliance Test Manager. n) Results: The results presented in this report relate only to the item tested. o) Reproduction: This report must not be reproduced, except in full, without written permission from this laboratory. Accessories used during testing: Type Quantity Manufacturer Model Serial No. FCC ID Test System 1 Thrane & Thrane AERO-HSD NSD ROJARO-HSD MFA p0470014, d0480028 FCC ID: ROJAERO-HSU Page Number 2 of 28. Sub-part 2.1033(c)(14) : Test and Measurement Data All tests and measurement data shown were performed in accordance with FCC Rules and Regulations, Volume II; Part 2, Sub-part J, Sections 2.947, 2.1033(c), 2.1041, 2.1046, 2.1047, 2.1079, 2.1051, 2.1053, 2.1055, 2.1057 and the following individual Parts: 21 – Domestic Public Fixed Radio Services 22 – Public Mobile Services 22 Subpart H - Cellular Radiotelephone Service 22.901(d) - Alternative technologies and auxili…

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FCC ID: ROJAERO-HSU Page Number 5 of 28. List of General Information Required for Certification In Accordance with FCC Rules and Regulations, Volume II, Part 2 and to 87, Confidentiality Sub-part 2.1033 (c)(1): Name and Address of Applicant: Thrane & Thrane A/S Lundtoftegardsvej 93D DK-2800 Lyngby, Denmark Manufacturer: Thrane & Thrane A/S Lundtoftegardsvej 93D DK-2800 Lyngby, Denmark (c)(2): FCC ID: ROJAERO-HSU Model Number: TT-5038A (c)(3): Instruction Manual(s): Please see attached exhibits (c)(4): Type of Emission: 21K0G1D 40K0G1D (c)(5): Frequency Range, MHz: 1631.5 – 1660.5MHz (c)(6): Power Rating, Watts: 1 to 20 Switchable X Variable N/A (c)(7): Maximum Power Rating, Watts: 300 DUT Results: Passes X Fails MFA p0470014, d0480028 FCC ID: ROJAERO-HSU Page Number 28 of 28. Name of Test: Necessary Bandwidth and Emission Bandwidth Specification: 47 CFR 2.202(g) Modulation = 21K0G1D Necessary Bandwidth Calculation: Maximum Modulation (M), kHz 3.1 (14.4kbs) Maximum Deviation (D), kHz = 7.4 Constant Factor (K) = 1 Necessary Bandwidth (B N ), kHz = (2xM)+(2xDxK) (2x3.1)+(2x7.4x1) 6.2+14.8 = 21.0 Modulation = 40K0G1D Necessary Bandwidth Calculation: Maximum Modulation (M), kHz 13.1 (64kbs) Maximum Deviation (D), kHz = 7.4 Constant Factor (K) = 1 Necessary Bandwidth (B N ), kHz = (2xM)+(2xDxK) (2x13.1)+(2x7.4x1) 26.2+14.8 = 40.0 Performed by: David E. Lee, Compliance Test Manager END OF TEST REPORT MFA p0470014, d0480028