KJ8-TID372R2GARAGE DOOR OPENER W/ RF LIGHT KIT

Wayne Dalton Corporation

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Application Details

Equipment Class: DSC - Part 15 Security/Remote Control Transmitter
Date of Grant: Feb 22, 2004
Application Purpose: Original Equipment
Date of Application: Feb 22, 2004
Equipment Note: GARAGE DOOR OPENER W/ RF LIGHT KIT
Frequency Range: 433.92000000 - 433.92000000
Company: Wayne Dalton Corporation
Country: United States

Documents & Files

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Document Text

Text extracted from the exhibit documents filed with the FCC. Open a document above to read the original.

Users Manual

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 FCC Part 15 433.92 MHz Transmitter Certification & 372 MHz Receiver Declaration of Conformity Test Report FCC ID: KJ8-TID372R2 FCC Rule Part: 15.231 ACS Report Number: 03-0263-15C231 Manufacturer: Wayne-Dalton Corporation Equipment Type: RF Controlled Garage Door Opener Model: Operator 41XR (Torsion idrive TM ) Model Variants: 3651-372, 3652-372, 3750-372, 3751-372, 3752-372, 3771-372 Installation and Operators Guide Wayne-Dalton Corp. P.O. Box 67 Mt. Hope, OH 44660 (888) 827-3667 www.wayne-dalton.com Models: 3652-372 Covered under one or more of the following U.S. patents: 5,929,580/5,931,212/6,667,591/6,568,454/6,561,256/6,561,255/6,605,910/6,401,792/ 6,326,751/6,326,754/6,325,134/6,164,014/6,145,570/6,078,249/D474,215/D473,574/ D473,573/D413,867/D413,579/D413,055/D421,031/D472,568/D472,910 other U.S. and foreign patents pending Installation Instructions and Owner’s Manual © Copyright 2003, 2004 Wayne-Dalton Corp.Rev.5 1/30/2004 Part No. 305871 Important Notice! Read the enclosed instructions carefully before installing/operating this garage door opener. Pay close attention to all warning labels and notes. This manual should be attached to the wall in close proximity to the garage door opener. PRELIMINARYPRELIMINARY PRELIMINARYPRELIMINARY PRELIMINARY 1/30/20041/30/2004 1/30/20041/30/2004 1/30/2004 Table of Contents Important Safety Instructions3. Package Contents4. Tools Needed5. Available Accessories5. Pre-Installation Inspection6. Torsion idrive Installation7. - 12. Pre-Operation Installation13. - 25. Operation26. - 29. Maintenance30. Troubleshooting31. - 32. Warranty32. Customer Service Number33. After installation is complete, fasten this manual near garage door. Perform monthly maintenance (see Maintenance section page 30) and periodic checks, as recommended. ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ ○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○ NOTE: This equipment has been tested and found to comply with limits for a Class B digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with these instructions, may cause harmful interference to radio communication; however, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning equipment off and on, user is encouraged to try to correct interference by one or more of the following measures: Reorient or relocate receiving antenna. Increase separation between equipment and receiver. Connect equipment into an outlet on a circuit different from that which receiver is connected. Consult your dealer or/and experienced radio/television technician for help. WARNING: Changes or modifications to this unit not expressly approved by party responsible for compliance could void user’s authority to operate this equipment. FCC and IC Statement FCC Regulatory Information: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. IC Regulatory Information: Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. 2 3 IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION AND USE IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION AND USE READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. Do not connect the opener power head to a power source until instructed to do so. Where possible, install the opener power head seven feet or more above the floor. For products requiring an emergency release, mount emergency release six feet above the floor. Locate the wall station: (a) within sight of door, (b) at a minimum height of five feet, so small children cannot reach it, and (c) away from all moving parts of the door. After installing the opener, the door must reverse when it contacts a 1- 1/2” high object (or 2 x 4 board laid flat) on the floor. WARNING: INCORRECT INSTALLATION CAN LEAD TO SEVERE OR FATAL INJURY. FOLLOW INSTRUCTIONS. WARNING: IT IS VITAL FOR THE SAFETY OF PERSONS TO FOLLOW ALL INSTRUCTIONS. SAVE THESE INSTRUCTIONS . Install the entrapment warning label next to the wall station in a prominent location. For products requiring an emergency disconnect, install the emergency release marking on or next to the emergency disconnect. Remove all ropes and remove or make inoperative all locks connected to the garage door before installing the opener. Do not wear rings, watches or loose clothing when installing or servicing a garage door system. Install only on a properly installed garage door. An improperly balanced door could cause severe injury. Have a qualified service person make repairs to cables, spring assemblies, and other hardware before installing the opener. Installation and wiring must comply with local building and electrical codes. Connect power cord to a properly grounded outlet. Do not remove the ground pin from power cord. Hardware Kit: 4 Package Contents: Cable Keeper Assemblies W/ Hardware (2) (Right and Left) Installation Video 6’ Power Cord Opener…

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Cover Letter(s)

VI. CONFIDENTIALITY REQUEST Federal Communications Commission Equ ipment Authorization Branch 7435 Oakland Mills Road Columbia, MD 21046 Date: January 5,2004 Gentlemen: Wavne-Dalton Corporation respectfully requests confidentiality of certain materials provided with the submission of the Torsion iDrive. model numbers: 3651-372. 3652-372. 3750-372. 3751-372. 3752-372. 3771-372 under FCC lD: KJ8-TID372R2 in accordance with FCC Regulations 0.459. The confidentiality request applies to the schematics and block diaqrams contained in this filing. The Torsion iDrive has been developed at considerable effort and expense by Wavne-Dalton Corporation. These items are considered as Trade Secrets and therefore public access to the proprietary material could possible result in duplication of equipment that could severely damage the company's business advantage. I appreciate your assistance in this matter. Sincerely, Name: Steven Maurersisnature, /* VZorr-'l Title: Electronic Enoineer Date: Januarv 9, 2004 Ellyson Industrial Park . 3395 Addison Drive ' Pensacola, FL 32514 850-474-9890 . FAX 850-474-1254 Wayne-Dalton Corp. .

External Photos

ID Label/Location Info

Internal Photos

Operational Description

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 FCC Part 15 433.92 MHz Transmitter Certification & 372 MHz Receiver Declaration of Conformity Test Report FCC ID: KJ8-TID372R2 FCC Rule Part: 15.231 ACS Report Number: 03-0263-15C231 Manufacturer: Wayne-Dalton Corporation Equipment Type: RF Controlled Garage Door Opener Model: Operator 41XR (Torsion idrive TM ) Model Variants: 3651-372, 3652-372, 3750-372, 3751-372, 3752-372, 3771-372 Theory of Operation Model: Operator 41XR Advanced Compliance Solutions FCC ID: KJ8-TID372R2 5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 The Torsion idrive TM is an electromechanical garage door operating system intended for residential use. This operator system is consists of three main parts: 1.) The “light kit” which mounts to the ceiling; 2.) The “header operator” which mounts directly above the garage door; 3.) The garage door itself. The light kit is a separate unit and has been evaluated as a luminary and is covered as a Listed Accessory. The light kit contains no circuitry that that is needed for the proper operation of the door operator; there is no electrical connection between it and the door operator. The light kit receives a radio frequency transmission from the operator for on/off activation. The operator connects to the branch circuit via a detachable power supply cord or by permanent wiring means. The header operator contains a 120 V dc drive motor and a logic control board. The doors themselves should be considered part of the Listed product since they form part of the obstruction sensing system. The door’s counter-balance system is mechanically linked to a slide potentiometer, which relates the position of the door to the microprocessor and serves as the inherent entrapment protection system. The control board is provided with a microprocessor that monitors the motor current sensing circuit. The software allows the downward force of the closing door to reach a maximum of 25 lbs. only if sensors are attached to the operator (in compliance with UL 325, 5th ed. Paragraphs 32.1.2b and 42.3). If the photo- eyes are not connected, the software will only allow a maximum 15 lbs. downward force before stopping and reversing the door (in compliance with UL 325, 5th ed. Paragraph 46.1.1). The software is designed to comply with the requirements of UL 1998. The photoelectric eye safety sensors serve as secondary entrapment protection devices. The operator’s control circuit monitors the external entrapment protection device including the wiring to it, so that any failure of the device will cause a closing door to open and prevent the system from automatically closing the door. However, for security purposes, the operator is designed so that constant pressure on the control will close the door even if the external devices fail. The inherent entrapment protection is still operational during the attended closing and the remote control unit is inoperative for closing the door. This operator is provided with a conventional red emergency release handle. The doors are not directly mechanically linked to the doors and the system is compliant with the exception to UL 325, 5th ed. Paragraph 32.4. However this operator is provided with a mechanical releasing mechanism. The unit is not provided with adjustable open/ close force limits. The operator employs a self-learning force limiting feature. This feature continually monitors the amount of force needed to move the door at various positions during door travel. An incremental offset or force cushion is added to this measured force, and the result is stored in the operator memory. During the next door travel, the actual force needed to move the door is compared to the “door profile” value stored in the memory (actual force from the last travel plus small cushion). If the force needed to move the door exceeds the stored value, the operator treats this as an obstruction and reverses a closing door or stops an opening door. This system results in the operator providing a force of only that which is needed to move it, plus a small offset to account for minor fluctuations in required force due to door condition, climatic conditions, etc. This feature is considered an additional redundant system since the door position potentiometer (indicating door position) is considered to be the secondary entrapment protection system. This operator can be provided with a variety of accessories for convenience purposes such as various radio transmitters, wireless keyless entry system, etc. The 433.92 MHz transmitter on board, is used to activate a wireless light kit to turn on household lights when the garage door is activated. When the operator receives the normal 372MHz signal to open the door or the wired push button is depressed, a signal is sent to the 433.92MHz transmitter to send a command to activate the wireless light kit. The 372 MHz transmitter and 433MHz receiver are approved separately and are not included in this filing. Model: Operator 41XR Advanced Compliance Solutions FCC ID: KJ8-TID372R2 5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 The 433.925 MHz transmitter activates under the following conditions: Upon reception of a light toggle command from a 372.5 MHz transmitter. Upon reception of a door move command from a 372.5 MHz transmitter or external manual switch. Approximately ten seconds after reception of a door move command from a 372.5 MHz transmitter or external manual switch (upon completion of a door cycle). Approximately five minutes after a door cycle ends (5-minute timer to turn off light). The EUT is designed to transmit only when the transmitter is activated and ceases to operate within the 5 second requirement of 15.231(a)(2). The EUT transmits a single 43.2mS burst of forty five 600uS pulses as shown in the timing diagram below in figure 1: Figure 1: Single Transmission Timing Diagram The Tor…

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Parts List/Tune Up Info

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 FCC Part 15 433.92 MHz Transmitter Certification & 372 MHz Receiver Declaration of Conformity Test Report FCC ID: KJ8-TID372R2 FCC Rule Part: 15.231 ACS Report Number: 03-0263-15C231 Manufacturer: Wayne-Dalton Corporation Equipment Type: RF Controlled Garage Door Opener Model: Operator 41XR (Torsion idrive TM ) Model Variants: 3651-372, 3652-372, 3750-372, 3751-372, 3752-372, 3771-372 Parts Lists 5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 Motor Control Parts List Wayne-Dalton OP41 Motor Control B.O.M. (XR) North American 120VAC Part No. 312612 © 2003, 2004 Wayne Dalton Corp. EX-03599 Number Part Type Designator Footprint Description Part Name Part Specifics Manufacturer Part Number Comments 1 0.0033uF C37 2222-370 Through Hole Film Capacitor Capacitor .0033uF, 400V Metal Film Box, 5% BC / Philips 2222-370-52332 2 0.1uF C2 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 3 0.1uF C3 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 4 0.1uF C4 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 5 0.1uF C5 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 6 0.1uF C7 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 7 0.1uF C8 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 8 0.1uF C9 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 9 0.1uF C10 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 10 0.1uF C17 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 11 0.1uF C18 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 12 0.1uF C22 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 13 0.1uF C23 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 14 0.1uF C25 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 15 0.1uF C26 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 16 0.1uF C6 1206 Surface Mount Ceramic Capacitor Capacitor 1206, X7R, Ceramic Chip, 50V, 10% NIC Components NMC1206X7R104K50TR 17 0.1uF C42 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 18 0.01uF C11 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R103K50TR 19 0.01uF C12 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R103K50TR 20 0.01uF C31 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R103K50TR 21 0.01uF C38 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R103K50TR 22 100pF C32 0603 Surface Mount Ceramic Capacitor Capacitor 0603, NPO, Ceramic Chip, 50V, 5% NIC Components NMC0603NPO101J50TR 23 2200pF C27 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R222K50TR 24 2200pF C28 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R222K50TR 25 2200pF C29 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R222K50TR 26 2200pF C30 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R222K50TR 27 1 uF C13 1206 Surface Mount Ceramic Capacitor Capacitor 1206, X7R, Ceramic Chip, 25V, 10% NIC Components NMC1206X7R105K25TR 28 4.7uF C48 RBSM-VSB Polarized, Surface Mount Elec. Cap. Capacitor VS Series, 35V, Polarized, 20% NIC Components NACE4R7M35V4X5.5TR13 29 47uF C46 RBSM-VSD Polarized, Surface Mount Elec Cap. Capacitor VS Series, 16V, Polarized, 20% NIC Components NACE470M16V6.3X5.5TR13 30 220uF C49 RB.197/.394 Polarized, Radial Electrolytic Cap. Capacitor SU-Series, 35V or 50V, 20% NIC Components NRSA221M35V10X12.5 31 0.1 ohm / 3 watt R67 RS3W_UP Through Hole Resistor Resistor Resistor Silicone .10 Ohm 3W, 1% Huntington Elec. ALSR3F-.10 32 0 R1 RL05 Through Hole Resistor Resistor 1/4 Watt, Axial, Jumper, Zero Ohm Yageo ZOR-25-B 33 0 R2 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% Panasonic ERJ-3GEY0R00V 34 0 R36 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% Panasonic ERJ-3GEY0R00V 35 0 R37 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% Panasonic ERJ-3GEY0R00V 36 20 R68 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% NIC Components NRC06J200TR 37 39 R66 1206 Resistor Surface Mount Resistor 1206, Thick Film Chip, 5% Panasonic ERJ-8GEYJ390V 38 39 R75 1206 Resistor Surface Mount Resistor 1206, Thick Film Chip, 5% Panasonic ERJ-8GEYJ390V 39 100 R26 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% NIC Components NRC06J101TR 40 100 R64 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% NIC Components NRC06J101TR 41 100 1W R88 2512 Resistor Surface Mount Resistor 2512, Thick Film Chip, 1W, 5% NIC Components NRC100J101TR 42 390 R34 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% NIC Components NRC06J391TR 43 390 R74 0603 Resistor Surface Mou…

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RF Exposure Info

Test Report

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 FCC Part 15 433.92 MHz Transmitter Certification & 372 MHz Receiver Declaration of Conformity Test Report FCC ID: KJ8-TID372R2 FCC Rule Part: 15.231 ACS Report Number: 03-0263-15C231 Manufacturer: Wayne-Dalton Corporation Equipment Type: RF Controlled Garage Door Opener Model: Operator 41XR (Torsion idrive TM ) Model Variants: 3651-372, 3652-372, 3750-372, 3751-372, 3752-372, 3771-372 Test Begin Date: January 6, 2004 Test End Date: January 7, 2004 Report Issue Date: February 18, 2004 FOR THE SCOPE OF ACCREDITATION UNDER LAB Code 200612 Prepared by: Reviewed by: R. Sam Wismer Engineering Manager ACS, Inc. Richard Bianco EMI/EMC Approvals Engineer ACS, Inc. This test report shall not be reproduced except in full. This report may be reproduced in part with prior written consent of ACS, Inc. The results contained in this report are representative of the sample(s) submitted for evaluation. This report contains 16 pages Table of Contents 1.0 General 3 1.1 Introduction 3 1.2 Product Description 3 1.2.1 Intended Use 4 2.0 Location of Test Facility 4 2.1 Description of Test Facility 4 2.1.2 Open Area Test Site 5 2.1.2 Conducted Emissions Test Site 5 3.0 Applicable Standards and References 6 4.0 List of Test Equipment 7 5.0 EUT Setup Block Diagram 7 6.0 Summary of Tests 8 6.1 Section 15.207 - Power Line Conducted Emissions 8 6.1.1 Test Methodology 8 6.1.2 Test Results 8 6.2 Section 15.209 – Radiated/Receiver Spurious Emissions 11 6.2.1 Test Methodology 11 6.2.2 Test Results 12 6.3 Sections 15.231(a) – Transmission Duration 13 6.3.1 Test Requirement 13 6.3.2 Test Methodology 13 6.3.3 Test Results 13 6.4 Section 15.231(b) – Field Strength of Emissions 14 6.4.1 Test Requirement 14 6.4.2 Test Methodology 14 6.4.3 Test Results 14 6.4.3.1 Duty Cycle Correction Factor 14 6.4.3.2 Fundamental Field Strength 15 6.4.3.3 Field Strength of Spurious Emissions 16 6.5 Section 15.231(c) – Bandwidth Limitation 17 6.5.1 Test Requirement 17 6.5.2 Test Methodology 17 6.5.3 Test Results 17 7.0 CONCLUSION 17 Additional Exhibits Included In Filing Data Plots Internal Photographs External Photographs Test Setup Photographs Product Labeling RF Exposure – MPE Calculations Technical Documentation Installation/Users Guide Theory of Operation and System Block Diagram Model: Operator 41XR (Torsion idrive TM ) FCC ID: KJ8-TID372R2 ACS Report: 03-0263-15C231 Advanced Compliance Solutions Page 3 1.0 GENERAL 1.1 Introduction The purpose of this report is to demonstrate compliance with 15.231 of the FCC’s Code of Federal Regulations. 1.2 Product Description The Torsion idrive TM is an electromechanical garage door operating system intended for residential use. This operator system is consists of three main parts: 1.) The “light kit” which mounts to the ceiling; 2.) The “header operator” which mounts directly above the garage door; 3.) The garage door itself. The light kit is a separate unit and has been evaluated as a luminary and is covered as a Listed Accessory. The light kit contains no circuitry that that is needed for the proper operation of the door operator; there is no electrical connection between it and the door operator. The light kit receives a radio frequency transmission from the operator for on/off activation. The operator connects to the branch circuit via a detachable power supply cord or by permanent wiring means. The header operator contains a 120 V dc drive motor and a logic control board. The doors themselves should be considered part of the Listed product since they form part of the obstruction sensing system. The door’s counter-balance system is mechanically linked to a slide potentiometer, which relates the position of the door to the microprocessor and serves as the inherent entrapment protection system. The control board is provided with a microprocessor that monitors the motor current sensing circuit. The software allows the downward force of the closing door to reach a maximum of 25 lbs. only if sensors are attached to the operator (in compliance with UL 325, 5th ed. Paragraphs 32.1.2b and 42.3). If the photo-eyes are not connected, the software will only allow a maximum 15 lbs. downward force before stopping and reversing the door (in compliance with UL 325, 5th ed. Paragraph 46.1.1). The software is designed to comply with the requirements of UL 1998. The photoelectric eye safety sensors serve as secondary entrapment protection devices. The operator’s control circuit monitors the external entrapment protection device including the wiring to it, so that any failure of the device will cause a closing door to open and prevent the system from automatically closing the door. However, for security purposes, the operator is designed so that constant pressure on the control will close the door even if the external devices fail. The inherent entrapment protection is still operational during the attended closing and the remote control unit is inoperative for closing the door. This operator is provided with a conventional red emergency release handle. The doors are not directly mechanically linked to the doors and the system is compliant with the exception to UL 325, 5th ed. Paragraph 32.4. However this operator is provided with a mechanical releasing mechanism. The unit is not provided with adjustable open/ close force limits. The operator employs a self-learning force limiting feature. This feature continually monitors the amount of force needed to move the door at various positions during door travel. An incremental offset or force cushion is added to this measured force, and the result is stored in the operator memory. During the next door travel, the actual force needed to move the door is compa…

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Contact Information

Applicant

Richard L. BARDIN(Electrical Engineer)

[email protected]850 474-9890Fax: 850 475-6036

Test Firm

Advanced Compliance Solutions, Inc.Douglas Massey

[email protected]770-831-8048Fax: 770-831-8598

Technical Specifications

#	Rule Parts	Frequency Range	Power Output
1	15.231	433.92 MHz - 433.92 MHz	-

Confidentiality

Long Term

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KJ80000593

Wireless Keychain Remote Control

Jan 16, 2007

Equipment Class

DSC - Part 15 Security/Remote Control Transmitter

Documents & Files

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Users Manual

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Cover Letter(s)

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External Photos

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ID Label/Location Info

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Internal Photos

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Operational Description

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Parts List/Tune Up Info

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RF Exposure Info

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Test Report

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Test Setup Photos

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Document Text

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Users Manual

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Cover Letter(s)

External Photos

ID Label/Location Info

Internal Photos

Operational Description

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 FCC Part 15 433.92 MHz Transmitter Certification & 372 MHz Receiver Declaration of Conformity Test Report FCC ID: KJ8-TID372R2 FCC Rule Part: 15.231 ACS Report Number: 03-0263-15C231 Manufacturer: Wayne-Dalton Corporation Equipment Type: RF Controlled Garage Door Opener Model: Operator 41XR (Torsion idrive TM ) Model Variants: 3651-372, 3652-372, 3750-372, 3751-372, 3752-372, 3771-372 Theory of Operation Model: Operator 41XR Advanced Compliance Solutions FCC ID: KJ8-TID372R2 5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 The Torsion idrive TM is an electromechanical garage door operating system intended for residential use. This operator system is consists of three main parts: 1.) The “light kit” which mounts to the ceiling; 2.) The “header operator” which mounts directly above the garage door; 3.) The garage door itself. The light kit is a separate unit and has been evaluated as a luminary and is covered as a Listed Accessory. The light kit contains no circuitry that that is needed for the proper operation of the door operator; there is no electrical connection between it and the door operator. The light kit receives a radio frequency transmission from the operator for on/off activation. The operator connects to the branch circuit via a detachable power supply cord or by permanent wiring means. The header operator contains a 120 V dc drive motor and a logic control board. The doors themselves should be considered part of the Listed product since they form part of the obstruction sensing system. The door’s counter-balance system is mechanically linked to a slide potentiometer, which relates the position of the door to the microprocessor and serves as the inherent entrapment protection system. The control board is provided with a microprocessor that monitors the motor current sensing circuit. The software allows the downward force of the closing door to reach a maximum of 25 lbs. only if sensors are attached to the operator (in compliance with UL 325, 5th ed. Paragraphs 32.1.2b and 42.3). If the photo- eyes are not connected, the software will only allow a maximum 15 lbs. downward force before stopping and reversing the door (in compliance with UL 325, 5th ed. Paragraph 46.1.1). The software is designed to comply with the requirements of UL 1998. The photoelectric eye safety sensors serve as secondary entrapment protection devices. The operator’s control circuit monitors the external entrapment protection device including the wiring to it, so that any failure of the device will cause a closing door to open and prevent the system from automatically closing the door. However, for security purposes, the operator is designed so that constant pressure on the control will close the door even if the external devices fail. The inherent entrapment protection is still operational during the attended closing and the remote control unit is inoperative for closing the door. This operator is provided with a conventional red emergency release handle. The doors are not directly mechanically linked to the doors and the system is compliant with the exception to UL 325, 5th ed. Paragraph 32.4. However this operator is provided with a mechanical releasing mechanism. The unit is not provided with adjustable open/ close force limits. The operator employs a self-learning force limiting feature. This feature continually monitors the amount of force needed to move the door at various positions during door travel. An incremental offset or force cushion is added to this measured force, and the result is stored in the operator memory. During the next door travel, the actual force needed to move the door is compared to the “door profile” value stored in the memory (actual force from the last travel plus small cushion). If the force needed to move the door exceeds the stored value, the operator treats this as an obstruction and reverses a closing door or stops an opening door. This system results in the operator providing a force of only that which is needed to move it, plus a small offset to account for minor fluctuations in required force due to door condition, climatic conditions, etc. This feature is considered an additional redundant system since the door position potentiometer (indicating door position) is considered to be the secondary entrapment protection system. This operator can be provided with a variety of accessories for convenience purposes such as various radio transmitters, wireless keyless entry system, etc. The 433.92 MHz transmitter on board, is used to activate a wireless light kit to turn on household lights when the garage door is activated. When the operator receives the normal 372MHz signal to open the door or the wired push button is depressed, a signal is sent to the 433.92MHz transmitter to send a command to activate the wireless light kit. The 372 MHz transmitter and 433MHz receiver are approved separately and are not included in this filing. Model: Operator 41XR Advanced Compliance Solutions FCC ID: KJ8-TID372R2 5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 The 433.925 MHz transmitter activates under the following conditions: Upon reception of a light toggle command from a 372.5 MHz transmitter. Upon reception of a door move command from a 372.5 MHz transmitter or external manual switch. Approximately ten seconds after reception of a door move command from a 372.5 MHz transmitter or external manual switch (upon completion of a door cycle). Approximately five minutes after a door cycle ends (5-minute timer to turn off light). The EUT is designed to transmit only when the transmitter is activated and ceases to operate within the 5 second requirement of 15.231(a)(2). The EUT transmits a single 43.2mS burst of forty five 600uS pulses as shown in the timing diagram below in figure 1: Figure 1: Single Transmission Timing Diagram The Tor…

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Parts List/Tune Up Info

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 FCC Part 15 433.92 MHz Transmitter Certification & 372 MHz Receiver Declaration of Conformity Test Report FCC ID: KJ8-TID372R2 FCC Rule Part: 15.231 ACS Report Number: 03-0263-15C231 Manufacturer: Wayne-Dalton Corporation Equipment Type: RF Controlled Garage Door Opener Model: Operator 41XR (Torsion idrive TM ) Model Variants: 3651-372, 3652-372, 3750-372, 3751-372, 3752-372, 3771-372 Parts Lists 5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 Motor Control Parts List Wayne-Dalton OP41 Motor Control B.O.M. (XR) North American 120VAC Part No. 312612 © 2003, 2004 Wayne Dalton Corp. EX-03599 Number Part Type Designator Footprint Description Part Name Part Specifics Manufacturer Part Number Comments 1 0.0033uF C37 2222-370 Through Hole Film Capacitor Capacitor .0033uF, 400V Metal Film Box, 5% BC / Philips 2222-370-52332 2 0.1uF C2 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 3 0.1uF C3 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 4 0.1uF C4 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 5 0.1uF C5 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 6 0.1uF C7 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 7 0.1uF C8 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 8 0.1uF C9 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 9 0.1uF C10 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 10 0.1uF C17 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 11 0.1uF C18 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 12 0.1uF C22 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 13 0.1uF C23 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 14 0.1uF C25 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 15 0.1uF C26 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 16 0.1uF C6 1206 Surface Mount Ceramic Capacitor Capacitor 1206, X7R, Ceramic Chip, 50V, 10% NIC Components NMC1206X7R104K50TR 17 0.1uF C42 0603 Surface Mount Ceramic Capacitor Capacitor 0603, Y5V, Cer. Chip, 25V/50V, +80/-20% NIC Components NMC0603Y5V104Z25TR 18 0.01uF C11 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R103K50TR 19 0.01uF C12 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R103K50TR 20 0.01uF C31 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R103K50TR 21 0.01uF C38 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R103K50TR 22 100pF C32 0603 Surface Mount Ceramic Capacitor Capacitor 0603, NPO, Ceramic Chip, 50V, 5% NIC Components NMC0603NPO101J50TR 23 2200pF C27 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R222K50TR 24 2200pF C28 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R222K50TR 25 2200pF C29 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R222K50TR 26 2200pF C30 0603 Surface Mount Ceramic Capacitor Capacitor 0603, X7R, Ceramic Chip, 50V, 10% NIC Components NMC0603X7R222K50TR 27 1 uF C13 1206 Surface Mount Ceramic Capacitor Capacitor 1206, X7R, Ceramic Chip, 25V, 10% NIC Components NMC1206X7R105K25TR 28 4.7uF C48 RBSM-VSB Polarized, Surface Mount Elec. Cap. Capacitor VS Series, 35V, Polarized, 20% NIC Components NACE4R7M35V4X5.5TR13 29 47uF C46 RBSM-VSD Polarized, Surface Mount Elec Cap. Capacitor VS Series, 16V, Polarized, 20% NIC Components NACE470M16V6.3X5.5TR13 30 220uF C49 RB.197/.394 Polarized, Radial Electrolytic Cap. Capacitor SU-Series, 35V or 50V, 20% NIC Components NRSA221M35V10X12.5 31 0.1 ohm / 3 watt R67 RS3W_UP Through Hole Resistor Resistor Resistor Silicone .10 Ohm 3W, 1% Huntington Elec. ALSR3F-.10 32 0 R1 RL05 Through Hole Resistor Resistor 1/4 Watt, Axial, Jumper, Zero Ohm Yageo ZOR-25-B 33 0 R2 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% Panasonic ERJ-3GEY0R00V 34 0 R36 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% Panasonic ERJ-3GEY0R00V 35 0 R37 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% Panasonic ERJ-3GEY0R00V 36 20 R68 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% NIC Components NRC06J200TR 37 39 R66 1206 Resistor Surface Mount Resistor 1206, Thick Film Chip, 5% Panasonic ERJ-8GEYJ390V 38 39 R75 1206 Resistor Surface Mount Resistor 1206, Thick Film Chip, 5% Panasonic ERJ-8GEYJ390V 39 100 R26 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% NIC Components NRC06J101TR 40 100 R64 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% NIC Components NRC06J101TR 41 100 1W R88 2512 Resistor Surface Mount Resistor 2512, Thick Film Chip, 1W, 5% NIC Components NRC100J101TR 42 390 R34 0603 Resistor Surface Mount Resistor 0603, Thick Film Chip, 5% NIC Components NRC06J391TR 43 390 R74 0603 Resistor Surface Mou…

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RF Exposure Info

Test Report

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 FCC Part 15 433.92 MHz Transmitter Certification & 372 MHz Receiver Declaration of Conformity Test Report FCC ID: KJ8-TID372R2 FCC Rule Part: 15.231 ACS Report Number: 03-0263-15C231 Manufacturer: Wayne-Dalton Corporation Equipment Type: RF Controlled Garage Door Opener Model: Operator 41XR (Torsion idrive TM ) Model Variants: 3651-372, 3652-372, 3750-372, 3751-372, 3752-372, 3771-372 Test Begin Date: January 6, 2004 Test End Date: January 7, 2004 Report Issue Date: February 18, 2004 FOR THE SCOPE OF ACCREDITATION UNDER LAB Code 200612 Prepared by: Reviewed by: R. Sam Wismer Engineering Manager ACS, Inc. Richard Bianco EMI/EMC Approvals Engineer ACS, Inc. This test report shall not be reproduced except in full. This report may be reproduced in part with prior written consent of ACS, Inc. The results contained in this report are representative of the sample(s) submitted for evaluation. This report contains 16 pages Table of Contents 1.0 General 3 1.1 Introduction 3 1.2 Product Description 3 1.2.1 Intended Use 4 2.0 Location of Test Facility 4 2.1 Description of Test Facility 4 2.1.2 Open Area Test Site 5 2.1.2 Conducted Emissions Test Site 5 3.0 Applicable Standards and References 6 4.0 List of Test Equipment 7 5.0 EUT Setup Block Diagram 7 6.0 Summary of Tests 8 6.1 Section 15.207 - Power Line Conducted Emissions 8 6.1.1 Test Methodology 8 6.1.2 Test Results 8 6.2 Section 15.209 – Radiated/Receiver Spurious Emissions 11 6.2.1 Test Methodology 11 6.2.2 Test Results 12 6.3 Sections 15.231(a) – Transmission Duration 13 6.3.1 Test Requirement 13 6.3.2 Test Methodology 13 6.3.3 Test Results 13 6.4 Section 15.231(b) – Field Strength of Emissions 14 6.4.1 Test Requirement 14 6.4.2 Test Methodology 14 6.4.3 Test Results 14 6.4.3.1 Duty Cycle Correction Factor 14 6.4.3.2 Fundamental Field Strength 15 6.4.3.3 Field Strength of Spurious Emissions 16 6.5 Section 15.231(c) – Bandwidth Limitation 17 6.5.1 Test Requirement 17 6.5.2 Test Methodology 17 6.5.3 Test Results 17 7.0 CONCLUSION 17 Additional Exhibits Included In Filing Data Plots Internal Photographs External Photographs Test Setup Photographs Product Labeling RF Exposure – MPE Calculations Technical Documentation Installation/Users Guide Theory of Operation and System Block Diagram Model: Operator 41XR (Torsion idrive TM ) FCC ID: KJ8-TID372R2 ACS Report: 03-0263-15C231 Advanced Compliance Solutions Page 3 1.0 GENERAL 1.1 Introduction The purpose of this report is to demonstrate compliance with 15.231 of the FCC’s Code of Federal Regulations. 1.2 Product Description The Torsion idrive TM is an electromechanical garage door operating system intended for residential use. This operator system is consists of three main parts: 1.) The “light kit” which mounts to the ceiling; 2.) The “header operator” which mounts directly above the garage door; 3.) The garage door itself. The light kit is a separate unit and has been evaluated as a luminary and is covered as a Listed Accessory. The light kit contains no circuitry that that is needed for the proper operation of the door operator; there is no electrical connection between it and the door operator. The light kit receives a radio frequency transmission from the operator for on/off activation. The operator connects to the branch circuit via a detachable power supply cord or by permanent wiring means. The header operator contains a 120 V dc drive motor and a logic control board. The doors themselves should be considered part of the Listed product since they form part of the obstruction sensing system. The door’s counter-balance system is mechanically linked to a slide potentiometer, which relates the position of the door to the microprocessor and serves as the inherent entrapment protection system. The control board is provided with a microprocessor that monitors the motor current sensing circuit. The software allows the downward force of the closing door to reach a maximum of 25 lbs. only if sensors are attached to the operator (in compliance with UL 325, 5th ed. Paragraphs 32.1.2b and 42.3). If the photo-eyes are not connected, the software will only allow a maximum 15 lbs. downward force before stopping and reversing the door (in compliance with UL 325, 5th ed. Paragraph 46.1.1). The software is designed to comply with the requirements of UL 1998. The photoelectric eye safety sensors serve as secondary entrapment protection devices. The operator’s control circuit monitors the external entrapment protection device including the wiring to it, so that any failure of the device will cause a closing door to open and prevent the system from automatically closing the door. However, for security purposes, the operator is designed so that constant pressure on the control will close the door even if the external devices fail. The inherent entrapment protection is still operational during the attended closing and the remote control unit is inoperative for closing the door. This operator is provided with a conventional red emergency release handle. The doors are not directly mechanically linked to the doors and the system is compliant with the exception to UL 325, 5th ed. Paragraph 32.4. However this operator is provided with a mechanical releasing mechanism. The unit is not provided with adjustable open/ close force limits. The operator employs a self-learning force limiting feature. This feature continually monitors the amount of force needed to move the door at various positions during door travel. An incremental offset or force cushion is added to this measured force, and the result is stored in the operator memory. During the next door travel, the actual force needed to move the door is compa…

Text truncated - open the document above for the full version.

Rule Parts

Frequency Range

Power Output

15.231

433.92 MHz - 433.92 MHz