MI7-M64800D25High Speed Mobile Radio

I I P P S S e e r r i i e e s s M M 6 6 4 4 8 8 0 0 0 0 D D 2 2 5 5 H H i i g g h h S S p p e e e e d d M M o o b b i i l l e e R R a a d d i i o o ( ( 8 8 0 0 6 6 t t o o 8 8 2 2 4 4 ) ) P P r r o o d d u u c c t t O O w w n n e e r r ’ ’ s s M M a a n n u u a a l l Date Released: September 12, 2006 Document #: 516.80546.POM Revision: A Copyright 2006 IPMobileNet, Inc. 16842 Von Karman Avenue, Suite 200  Irvine, CA 92606 Voice: (949) 417-4590 Fax: (949) 417-4591 703800.DOC Page ii The term “IC”: before the radio certification number only signifies that Industry of Canada technical specifications were met. Operation is subject to the following two (2) conditions: (1) this devise may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of this device. The following U.S. Patents apply to this product: U.S. Patent numbers 5,640,695,6,018,647,6,243,393 Information contained in this document is subject to change without notice. All rights reserved. Reproductions, adaptations, or translation without prior written permission is prohibited, except as allowed under copyright laws. TABLE OF CONTENTS 703800.DOC Page 2 SECTION 1: OVERVIEW.......................................................................................................................... 3 Product Description.................................................................................................................... 3 M64800D25 Mobile Radio Section Descriptions...................................................................... 3 External Features........................................................................................................................ 4 SECTION 2: SETUP AND CONFIGURATION METHODS..................................................................... 5 High Speed Mobile Radio Setup Scenarios.............................................................................. 5 Mobile Radio-to-Mobile Computer Setup ......................................................................... 5 Mobile Radio-to-VIU-to-Mobile Computer Setup ............................................................. 6 SECTION 3: INSTALLATION INSTRUCITONS...................................................................................... 7 Installation Overview.................................................................................................................. 7 Installation Instructions.............................................................................................................. 9 Pre-Installation Guidelines ............................................................................................... 9 Mounting the High Speed Mobile Radio ........................................................................ 10 Serial Cable Connection and Routing ............................................................................ 11 Ethernet Setup ............................................................................................................... 11 Delay Timer Installation ................................................................................................. 11 Carling Switch Installation (DPST Heavy Duty Toggle) ................................................. 13 Mobile Radio Power Supply Installation ......................................................................... 14 Antenna Configuration ................................................................................................... 15 Measuring Return Loss ................................................................................... 16 Measuring Voltage Standing Wave Ratio ....................................................... 16 Measuring Insertion Loss ................................................................................ 17 Voice Interface Unit Connections ................................................................................... 17 Post Installation Checklist .............................................................................................. 19 Mobile Installation Layout Diagrams...................................................................................... 20 Preliminary Testing and Troubleshooting.............................................................................. 22 Checklist of Requirement Materials ............................................................................... 22 Base Station Setup for Testing ...................................................................................... 23 Preliminary Test Procedure and Troubleshooting................................................................ 24 Confirming High Speed Mobile Radio Receiver Sensitivity ........................................... 27 SECTION 4: FACTORY TEST PROCEDURE....................................................................................... 28 Equipment List ......................................................................................................................... 28 Programming and Configuring Mobile Radio........................................................................ 29 Adjustment / Alignment Procedures....................................................................................... 30 Receiver Injection ........................................................................................................... 30 Receiver 1 ...................................................................................................................... 30 Receiver 2 ...................................................................................................................... 30 Transmit Data ................................................................................................................. 31 Power Setting ................................................................................................................. 31 Receive Data ...…

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Non-Conformities FCC ID: MI7-M64800D25 (Ref # E06- 000203-1) The items listed below represent requests for infor mation following review of this application. Furth er question may arise pending review of responses t o these items. OK # Non-Conformity or Comment Submitted Response Respondent / Date of Response X 1 Request for confidentiality should include refe rence to both 47 CFR §0.457 and §0.459. Please provide updated letter. Updated letter provided. CKCLabs 8/28/06 X 2 The FCC ID contained in the confidentiality let ter does not match that listed on the application form. Please clarify which is t he correct FCC ID. Updated letter provided. CKCLabs 8/28/06 X 3 The grantee information provided on form 731 is inconsistent with that listed on the FCC website; Jim Lukes is no longer a primar y contact for IP Mobilenet. Please submit any changes in grantee in formation to the FCC pursuant to 47 CFR §2.926. No response necessary t o this item. None Necessary. CKCLabs 8/28/06 X 4 DC voltages have been provided but the dc curre nts into the several elements of the final RF amp for normal operation over the p ower range needs to be provided. Please provide. Provided. CKCLabs 8/28/06 X 5 Since this is a mobile device, please provide M PE test documentation. See NC-2. CKCLabs 8/28/06 6 Non-Conformities FCC ID: MI7-M64800D25 (Ref # E06- 000203-2) The items listed below represent requests for infor mation following review of this application. Furth er question may arise pending review of responses t o these items. OK # Non-Conformity or Comment Submitted Response Respondent / Date of Response X 1 Item 5 from E06-000203-1 is not closed. This d evice is subject to the conditions of 2.1091, “... Specialized Mobile Radio Service authorized under subpart H of part 22 of this chapter, parts 24, 25, 26 and 27 of this chapter, part 80 of this chapter (ship earth stations device s only) and part 90 of this chapter are subject to routine environmental evalua tion for RF exposure prior to equipment authorization or use if they operate a t frequencies of 1.5 GHz or below and their effective radiated power (ERP) is 1 .5 watts or more, or if they RFX Evaluation Report Provided. CKC Labs 9/8/06 operate at frequencies above 1.5 GHz and their ERP is 3 watts or more.” Meaning that MPE calculations provided are insuffic ient to demonstrate compliance with this rule part. Please provide dem onstration of compliance by method of whole body spatial averaging as requir ed by OET Guide 65 Supplement C.

Top Bottom Side Connectors 1 Connector 2

SECTION 5: FCC LABEL M64800D25 Data Transceiver FCC Label Placement M64800D25 Data Transceiver FCC Label

Internal 1 Internal 2 Board 1 Board 2 Board 3

SECTION 4: FACTORY TEST PROCEDURE Equipment List The following table lists the equipment required to perform the M64800D25 Mobile Radio Factory Test Procedure: TABLE 10: EQUIPMENT REQUIRED TO PEREFORM FACTORY TEST PROCEDURE QTY DESCRIPTION MANUFACTURER MODEL 2 PC’s One for Mobile One for Base Windows 9X w/ IPMessage AVR 1 Service Monitor – Communication Test Set HP HP8920B or equivalent 1 Digital multi-meter Tektronix Fluke 77 or equivalent 1 DC power supply w/ ammeter, 13.8V, 23 Amps or more Astron RM35A 1 4-Channel Scope Tektronix TDS 460A 1 M64800D25 Mobile Radio 1 B32800N25 Calibrated Base Station 1 Internet Protocol Network Controller (IPNC) 1 100 watt dummy load/attenuator Pasternack PE7021-40 or equivalent 2 UHF Antennas (generic mag mount) 1 Serial cable DB9M-DB9F connectors IPMN p/n: 156-0245-020 1 IP power cable IPMN p/n: 502-82017-52 1 3-foot RF jumper cable with type N connectors (generic) 1 Scope test probe (generic, X1 attenuation) 1 Ceramic tuning tool IPMN p/n: 44010006 1 ea #0, #1, and #2 Phillips screwdrivers (generic) SECTION 4: FACTORY TEST PROCEDURE Programming and Configuring Mobile Radio Once the appropriate equipment for performing the factory test are gathered, perform the following steps to program and configure an M64800D25 Mobile Radio: Step 1 Enter the mobile radio serial number, date test being performed, and tester’s name on the Test Data Sheet (see Appendix B). Step 2 Program the radio to the current Firmware revision using the AVR programming utility. Step 3 Connect a PC to the radio and launch the IPMessage program. In the IPMessage window, type factory default, press [ENTER], and the radio displays the radio’s default values. Step 4 Enter the appropriate values for the radio's frequency band. The following values were used for an 806 to 824 MHz mobile radio: SECTION 4: FACTORY TEST PROCEDURE Adjustment / Alignment Procedures Receiver Injection Perform the following steps to adjust the receiver injection and injection frequency: Step 1 While monitoring the receiver injection frequency at RXINJ1, input the value for the DAC frequency control for minimum frequency error (+/- 100Hz). Record this value on the Test Data Sheet. Step 2 While monitoring the 44.545 MHz 2nd injection frequency at U6 pin 4, adjust trimmer capacitor CV22 for the maximum amplitude of this injection frequency. The maximum amplitude must be between -3 to -5 dBm. Record this value on the Test Data Sheet. Step 3 Repeat Step 2 by monitoring U9 pin 4 and adjusting CV20 for Receiver2 IFLO. Record this value on the Test Data Sheet. Receiver 1 Perform the following steps to adjust receiver 1: Step1 Inject an on-frequency carrier signal with amplitude of -80 dBm, modulated with a 1 kHz test tone at +/- 5.0 kHz deviation into receiver 1's antenna port. Step 2 While monitoring the voltage at RSSI1 Test Point with a DMM, adjust trimmer capacitor CV15 and C16 to midway between the points where the oscillation stops. Step 3 While monitoring the DC level of the recovered modulation; adjust potentiometer RV6 for a reading of 2.500 VDC +/- 1 mV DC. Step 4 While monitoring the amplitude of the recovered audio signal, adjust potentiometer RV5 and RV6 for a reading of 350 mV RMS and 2.500 VDC. Step 5 Steps 3 and 4 are interactive adjustments, therefore repeat steps 3 and 4 until further adjustment is no longer required (i.e. when 350 mV RMS and 2.500 VDC are realized). Step 6 While monitoring the recovered audio signal at TP1, verify the distortion is less than 3% adjust CV15 and CV16 if necessary to achieve less than 3% distortion. Record this value on the Test Data Sheet. Step 7 While monitoring the recovered audio signal at TP1, verify the SINAD is -118 dBm or better. Record this value on the Test Data Sheet. Receiver 2 Perform the following steps to adjust receiver 2: Step 1 Inject an on-frequency carrier signal with amplitude of -80 dBm, modulated with a 1 kHz test tone at +/- 5.0 kHz deviation into Receiver 2's antenna port. Step 2 While monitoring the voltage at RSSI2 Test Point with a DMM, adjust trimmer capacitor CV6 and CV7 to midway between the points where the oscillation stops. SECTION 4: FACTORY TEST PROCEDURE  Step 3 While monitoring the DC level of the recovered modulation, adjust potentiometer RV4 for a reading of 350 mV (+/-10 mV) RMS. Step 4 While monitoring the amplitude of the recovered audio signal, adjust potentiometer RV3 for a reading of 2.500 (+/-10 mV) VDC. Step 5 Steps 3 and 4 are interactive adjustments, therefore repeat steps 3 and 4 until further adjustment is no longer required (i.e. when 350 mV RMS and 2.500 VDC are realized). Step 6 While monitoring the recovered audio signal at TP1, verify the distortion is less than 3%, adjust CV3 if necessary to achieve less than 3% distortion. Record this value on the Test Data Sheet. Step 7 While monitoring the recovered audio signal at TP1, verify the SINAD is -118 dBm or better. Record this value on the Test Data Sheet. Transmit Data Perform the following steps to adjust transmit data: Step 1 Use IPMessage to set the transmit power to 0. Step 2 Using the x=1400,n command of IPMessage to generate transmit data messages while observing the transmitted signal on the HP RF communications test set, adjust pot R33 for minimum frequency error while transmitting data messages. Step 3 Turn potentiometer RV1 fully counterclockwise. Step 4 Adjust RV2 for deviation of 4.9 kHz. Step 5 Using calibrated base station, and monitoring the uplink received data quality on the base station's Hyperterminal screen, slowly turn RV1 clockwise until consistent data quality readings of 240 - 248 are achieved using 1400 character test messages. Data quality reading should not be less than 240 for 1400 character messages. If unable to reach the data quality readings then ask for Technical Support. Poor data quality readings are indicative of poor group delay performance, or other defect. Step 6 Verify transmit deviation, frequency error, and transmitting dat…

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Page 1 of 17 MPE EVALUATION REPORT FOR THE M64800-25 FCC OET BULLETIN 65, EDITION 97-01, ANSI / IEEE C95.1-1992, AND ANSI / IEEE C95.3-1992 RF EXPOSURE COMPLIANCE DATE OF ISSUE: 9/5/06 PREPARED FOR: IP MobileNet 16842 Von Karman Avenue Ste 200 Irvine CA 92606 PREPARED BY: Eddie Wong 110 N. Olinda Place Brea, CA 9283 W.O. No.: 85420 Date of test:9/5/06 This report contains a total of 19 pages and may be reproduced in full only. Partial reproduction may only be done with the written consent of CKC Laboratories, Inc. The results in this report apply only to the items tested, as identified herein. Page 2 of 17 TABLE OF CONTENTS Administrative Information .............................................................................................3 Summary of Results .........................................................................................................3 Approvals .........................................................................................................................4 Equipment Under Test .....................................................................................................5 Peripheral Devices ...........................................................................................................5 Specifications and Requirements .....................................................................................6 Summary of RF Exposure Conditions ..........................................................................................................................................Er ror! Bookmark not defined. Report of Measurements ..................................................................................................8 Test Configuration ...........................................................................................................10 Test Procedure .................................................................................................................10 Reference Documents ......................................................................................................15 Appendix A: Photographs of the Test Setup Used ..........................................................16 Appendix B: Test Equipment List ...................................................................................17 Page 3 of 17 ADMINISTRATIVE INFORMATION PURPOSE OF TEST: To demonstrate the compliance of M64800-25with the RF Exposure Requirements for mobile devices. REPRESENTATIVE: Eric Tanner SUMMARY OF RESULTS VEHICLE MOUNTED ANTENNA For General Population / Uncontrolled Exposure, the Maximum Permissible Exposure (MPE) limit for the operating frequency range 1 (806-824MHz MHz) is 0.54 mW/cm 2 . The data in this report demonstrates that this device complies with the Maximum Permissible Exposure (MPE) requirements set forth in 47 CFR §2.1091, §1.1310, and OET Bulletin 65, Edition 97-01 for General Population / Uncontrolled Exposure environment at a minimum distance of 10 cm through a ground plane from the vehicle mounted antenna (operator requirement), and for General Population / Uncontrolled Exposure environment at a minimum distance of 50 cm (at 50% duty cycle) laterally from the vehicle mounted antenna (bystander requirement). Page 4 of 17 APPROVALS Steve Behm, Director of Engineering Services QUALITY ASSURANCE: TEST PERSONNEL: Eddie Wong Joyce Walker, Quality Assurance Administrative Manager Eddie Wong Page 5 of 17 EQUIPMENT UNDER TEST M64800-25 PERIPHERAL DEVICES The EUT was tested with the following peripheral device(s): High Power Termination Weinschel Corporation 45-40-43 MN216 Laptop Computer Dell Corporation PP01L Inspiron 4100 05D481 GPS Antenna San Jose Navigation, Inc. SM-25 2533961 DC Power Supply HP 6652ASEC 1223 3235A-00835 Page 6 of 17 SPECIFICATIONS AND REQUIREMENTS The following summarizes the specifications and requirements for Maximum Permissible Exposure for mobile devices applied during RF exposure evaluation. Excerpt from 47 CFR §1.1310 Radio Frequency radiation exposure limits Table 1. - Limits for Maximum Permissible Exposure (MPE) (A) Limits for Occupational/Controlled Exposures Frequency Range (MHz) Electric Field Strength (V/m) Magnetic Field Strength (A/m) Power Density (mW/cm 2 ) Averaging Time (Minutes) 0.3-3.0 614 1.63 *(100) 6 3.0-30 1842/f 4.89/f *(900/f2) 6 30-300 61.4 0.163 1 6 300-1500 --- --- f/300 6 1500- 100,000 --- --- 5 6 (B) Limits for General Population/Uncontrolled Exposure Frequency Range (MHz) Electric Field Strength (V/m) Magnetic Field Strength (A/m) Power Density (mW/cm 2 ) Averaging Time (Minutes) 0.3-1.34 614 1.63 *(100) 30 1.34-30 824/f 2.19/f *(180/f2) 30 30-300 27.5 0.073 0.2 30 300-1500 --- --- f/1500 30 1500- 100,000 --- --- 1 30 f = frequency in MHz * = Plane-wave equivalent power density NOTE 1 to Table 1: Occupational/controlled limits apply in situations in which persons are exposed as a consequence of their employment provided those persons are fully aware of the potential for exposure and can exercise control over their exposure. Limits for occupational/controlled exposure also apply in situations when an individual is transient through a location where occupational/controlled limits apply provided he or she is made aware of the potential for exposure. NOTE 2 to Table 1: General population/uncontrolled exposures apply in situations in which the general public may be exposed, or in which persons that are exposed as a consequence of their employment may not be fully aware of the potential for exposure or can not exercise control over their exposure. Page 7 of 17 SUMMARY OF RF EXPOSURE CONDITIONS Operating Frequency Range (MHz) 806-824 Rated Power Output (Watts) 23.8W (806MHz Conducted) MPE Limit = f/1500 (mW/cm 2 ) = 0.54 (mW/cm 2 ) All Frequency Ranges Operator Exposure Condition Occupational / Controlled Exposure X General Population / Uncontrolled Exposure Bystander Exposure Condition Occupational / Controlled Exposure X General Population / Uncontrolled Expos…

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Page 1 of 63 Report No.: FC06-041 IP MOBILENET TEST REPORT FOR THE MOBILE DATA RADIO, M64800-25 FCC PART 90, PART 15 SUBPART C SECTION 15.209 AND SUBPART B SECTIONS 15.109 CLASS B & 15.111 COMPLIANCE DATE OF ISSUE: AUGUST 1, 2006 PREPARED FOR: IP MobileNet 16842 Von Karman Aveneu, STE 200 Irvine, CA 92606 PREPARED BY: Mary Ellen Clayton CKC Laboratories, Inc. 5046 Sierra Pines Drive Mariposa, CA 95338 P.O. No.: 004844-00 W.O. No.: 85420 Date of test: June 27 - July 31, 2006 Report No.: FC06-041 This report contains a total of 63 pages and may be reproduced in full only. Partial reproduction may only be done with the written consent of CKC Laboratories, Inc. The results in this report apply only to the items tested, as identified herein. Page 2 of 63 Report No.: FC06-041 TABLE OF CONTENTS Administrative Information .............................................................................................3 Conditions for Compliance ..............................................................................................4 Approvals .........................................................................................................................4 Equipment Under Test (EUT) Description ......................................................................5 Equipment Under Test .....................................................................................................5 Peripheral Devices ...........................................................................................................5 Temperature and Humidity During Testing.....................................................................6 FCC 2.1033(c)(3) User’s Manual ....................................................................................6 FCC 2.1033(c)(4) Type of Emissions ..............................................................................6 FCC 2.1033(c)(5) Frequency Range................................................................................6 FCC 2.1033(c)(6) Operating Power.................................................................................6 FCC 2.1033(c)(7) Maximum Power Rating ....................................................................6 FCC 2.1033(c)(8) DC Voltages .......................................................................................6 FCC 2.1033(c)(9) Tune-Up Procedure ............................................................................6 FCC 2.1033(c)(10) Schematics and Circuitry Description..............................................6 FCC 2.1033(c)(11) Label and Placement ........................................................................6 FCC 2.1033(c)(12) Submittal Photos ..............................................................................6 FCC 2.1033(c)(13) Modulation Information ...................................................................6 FCC 2.1033(c)(14)/2.1046/90.635(d) - RF Power Output ..............................................7 FCC 2.1033(c)(14)/2.1047(b) - Audio Frequency Response...........................................9 FCC 2.1033(c)(14)/2.1047(b) - Modulation Limiting Response.....................................9 FCC 2.1033(c)(14)/2.1049(i) - Occupied Bandwidth......................................................9 FCC 90.210(g) Emissions Masks ....................................................................................13 FCC 2.1033(c)(14)/2.1051/90.210 - Spurious Emissions at Antenna Terminal..............20 FCC 2.1033(c)(14)/2.1053/90.210 - Field Strength of Spurious Radiation ....................26 FCC 2.1033(c)(14)/2.1055/90.213(a) - Frequency Stability ...........................................32 FCC 15.209 – Radiated Emissions ..................................................................................34 FCC 15.109 – Radiated Emissions ..................................................................................46 FCC 15.111 – Antenna Port Test for Receivers ..............................................................58 Page 3 of 63 Report No.: FC06-041 ADMINISTRATIVE INFORMATION DATE OF TEST: June 27 - July 31, 2006 DATE OF RECEIPT: June 27, 2006 FREQUENCY RANGE TESTED: 9 kHz - 9 GHz MANUFACTURER: IP MobileNet 16842 Von Karman Aveneu, STE 200 Irvine, CA 92606 REPRESENTATIVE: Eric Tanner TEST LOCATION: CKC Laboratories, Inc. 110 Olinda Place Brea, CA 92823 TEST METHOD: ANSI C63.4 (2003) and FCC Part 90 PURPOSE OF TEST: To demonstrate the compliance of the Mobile Data Radio, M64800-25 with the requirements for FCC Part 90, Part 15 Subpart C Section 15.209 and Subpart B Sections 15.109 Class B and 15.111 devices. Page 4 of 63 Report No.: FC06-041 CONDITIONS FOR COMPLIANCE No modifications to the EUT were necessary to comply. APPROVALS Steve Behm, Director of Engineering Services QUALITY ASSURANCE:TEST PERSONNEL: Joyce Walker, Quality Assurance Administrative Manager Eddie Wong, EMC Engineer Page 5 of 63 Report No.: FC06-041 EQUIPMENT UNDER TEST (EUT) DESCRIPTION The customer declares the EUT tested by CKC Laboratories was representative of a production unit. EQUIPMENT UNDER TEST Mobile Data Radio Manuf: IPMobileNet Model: M64800-25 Serial: NA FCC ID: pending PERIPHERAL DEVICES The EUT was tested with the following peripheral device(s): High Power Termination Manuf: Weinschel Corporation Model: 45-40-43 Serial: MN216 Laptop Computer Manuf: Dell Corporation Model: PP01L Inspiron 4100 Serial: 05D481 GPS Antenna Manuf: San Jose Navigation, Inc. Model: SM-25 Serial: 2533961 DC Power Supply Manuf: HP Model: 6652ASEC 1223 Serial: 3235A-00835 Page 6 of 63 Report No.: FC06-041 TEMPERATURE AND HUMIDITY DURING TESTING The temperature during testing was within +15°C and + 35°C. The relative humidity was between 20% and 75%. FCC 2.1033(c)(3) USER’S MANUAL The necessary information is contained in a separate document. FCC 2.1033 (c)(4) TYPE OF EMISSIONS 20K0F1D FCC 2.1033 (c)(5) FREQUENCY RANGE 806 MHz – 824 MHz FCC 2.1033 (c)(6) OPERATING POWER 23.8 Watts FCC 2…

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DC Voltages- 13.8 Volts

RF POWER OUTPUT PHOTOGRAPH SHOWING DIRECT CONNECT TEST SETUP PHOTOGRAPH SHOWING RADIATED EMISSIONS Radiated Emissions - Front View PHOTOGRAPH SHOWING RADIATED EMISSIONS Radiated Emissions - Back View PHOTOGRAPH SHOWING TEMPERATURE TESTING