TNE-430MLTXSecurity Remote Control Transmitter

Magnetek Material Handling Engineered MLTX Transmitter Remote Crane Controls Instruction Manual TCENGMLTX-0 Rev. B March 2006 Part Number: 178-00840 ©Copyright 2006 Magnetek Material Handling © 2006 MAGNETEK MATERIAL HANDLING All rights reserved. This notice applies to all copyrighted materials included with this product, including, but not limited to, this manual and software embodied within the product. This manual is intended for the sole use of the persons to whom it is provided, and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole or in part by any means, whatsoever, without the expressed written permission of MAGNETEK. Telemotive MLTX Transmitter Instruction Manual—03/1/2006 1 Table of Contents Your New Radio Remote & Service Phone Numbers p.2 1.1–1-13.3 Warnings, Cautions and Notes p.3-9 2-1. Power “ON-OFF” Switch p.10 2-2. E-STOP p.10 2-3. Motion Push Buttons, Joysticks or Levers p.10 2-4. Transmitter LED Indicator p.10 2-5. Time-Out Timer p.10 2-6. Key Switch (For Part 15 models not using active ESTOP, p.10 keyswitch disables power to transmitter circuitry only) 2-7. MLTX Transmitter Board Set-up Information p.11 2-8. Setting Access Code (For units with no external code plug only) p.11 2-9. Programming Switches p.12 2-10. To Check Out Data p.12 2-11. Battery Monitor p.12 2-12. Analog Voltage Reference p.12 2-13. Transmit LED p.12 2-14. Batteries p.12 2-15. Changing the Channel on the Part 15 Synthesized Transmitter p.12 2-16. Channel and Frequency Designating by Count p.13-14 2-17. Changing the Channel on the Part 90 VHF Synthesized Transmitter p.14 2-18. Replacement Parts p.15 Telemotive MLTX Transmitter Instruction Manual—03/1/2006 2 Your New Radio Remote Thank you for your purchase of Magnetek’s Telemotive ® brand MLTX Radio Remote Crane Control. Magnetek has set a whole new standard in radio-remote performance, dependability, and value with this unique new line of belly box transmitters. Without a doubt, our Telemotive MLTX is the ultimate solution for having precise, undeterred, and safe control of your material. If your product ever needs modification or service, please contact one of our representatives at the following locations: U.S. Service Information For questions regarding service or technical information, contact 1-866-MAG-SERV (1-866-624-7378). Magnetek Material Handling N49 W13650 Campbell Drive Menomonee Falls, WI 53051 Telephone: 800-288-8178 Website: www.magnetekmh.com e-mail: [email protected] Fax Numbers Main: 800-298-3503 Sales: 262-783-3510 Service: 262-783-3508 For Canada Service Information Contact Berlet Electronics: Phone: 1-905-564-2710 Fax: 1-905-564-2755 Telemotive MLTX Transmitter Instruction Manual—03/1/2006 3 1-1. Warnings, Cautions And Notes Throughout this document WARNING, CAUTION and NOTE statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in injury or death of personnel, or long term physi- cal hazards. Warnings are highlighted as shown below: WARNING CAUTION – A caution highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in damage to, or destruction of equipment, or loss of functional effectiveness. Cautions are high- lighted as shown below: CAUTION NOTE – A note highlights an essential operating or maintenance procedure, condition or state- ment. Notes are shown as below: NOTE WARNINGS, CAUTIONS AND NOTES SHOULD NEVER BE DISREGARDED. The safety rules in this section are not intended to replace any rules or regulations of any appli- cable local, state, or federal governing organiza- tions. Always follow your local lock out and tag out procedure when maintaining any radio equipment. The following information is intended to be used in conjunction with other rules or regulations already in existence. It is important to read all of the safety information contained in this section before installing or operating the Radio Control System. 1-2. Critical Installation Considerations WARNING ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE IN- STALLED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. WARNING ON ALL REMOTE CONTROLLED CRANES AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED. THESE AU- DIBLE AND/OR VISUAL WARNING DE- VICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERI- OUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. WARNING PLEASE FOLLOW YOUR LOCAL LOCK OUT TAG OUT PROCEDURE BEFORE MAINTAINING ANY REMOTE CONTROL EQUIPMENT. ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE OR MACHINERY BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES. DE- ENERGIZE AND TAG OUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH TESTING ANY EQUIPMENT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. Telemotive MLTX Transmitter Instruction Manual—03/1/2006 4 WARNING THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DI- RECTLY TO TWO STATE SAFETY CRITI- CAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS, EMERGENCY EQUIPMENT, ETC. A ME- CHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 1-3. General Radio controlled overhead cranes and other ma- terial handling equipment operate in several di- rections. They are large, bulky pieces of equip- ment that efficiently handle heavy loads at high speeds. Quite frequently, the equipment is oper- ated in areas where people are working on the floor below. The crane operator must exercise extreme caut…

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From:[email protected] [mailto:[email protected]] Sent: Monday, April 17, 2006 11:15 AM To: Teresa White Subject: TCB Findings for Magnetek ID: TNE-430MLTX Best Regards, Kathlene McQuaid Administrative Assistant Hi Teresa, Please see findings email below. If you have any questions please contact me at anytime. 1) Technical description, schematic and block diagram provided are for the 70MHz SLTX licensed model. Please provide these documents for the MLTX 430MHz model. Response – Supplied new documents. 2) Please confirm that the device does not utilize toggle switches that lock the transmission in the ON position (when he button or switch is released, it should automatically return to the off position. It should not need to be switched off manually) Response - Regarding our Part 15 transmitters (TNE-430MLTX), we do use maintain toggle switches, but what they do is send a burst of data to the receiver, which controls a latching relay on the crane. The operator would then have to return the toggle switch to its off position to unlatch the relay. This would be used in situations such as a magnetic pickup. The maintain toggle would send data to turn on/off the magnet. The transmission is not locked in the ON position by virtue of this maintain toggle switch. Best Regards, Kathlene McQuaid Administrative Assistant Curtis-Straus LLC ~ A Bureau Veritas Company 527 Great Road Littleton, MA 01460 Tel: (978) 486-8880 Fax: (978) 486-8828 [email protected]

Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo One – External Front View Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Two – External Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Three – External Top View showing Control Switches Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Four – External View of FCC ID Label Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Five – External Close-up of FCC ID Label Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Six – External Battery Pack Connection

TDS No. B-423 Effective Date: 06/03/2004 BRADY WORLDWIDE, INC. P.O. Box 2131 Milwaukee, WI 53201-2131 Tel. 414/358-6600 Fax 800/292-2289 BRADYBONDZ(TM) B-423 THERMAL TRANSFER PRINTABLE GLOSSY WHITE POLYESTER LABEL STOCK Description: GENERAL Print Technology: Thermal transfer Materials Type: White polyester Finish: Glossy white Adhesive: Permanent acrylic APPLICATIONS Electronic PCB and component identification, bar code label and rating plates. RECOMMENDED RIBBONS Brady series R6000 Brady series R4400 (colors - red, blue, green, white) Brady series R4900 and R6200 (alternates) AGENCY APPROVALS UL: B-423 is a UL Recognized Component to UL969 Labeling and Marking Standard when printed with Brady Series R6000 ribbon. See UL file MH17154 for specific details. UL information can be accessed on line at UL.com. Search in Certifications area. The Brady Series R4900 ribbon is also UL approved. CSA: B-423 is CSA Accepted to C22.2 No.0.15-95 Adhesive Labels Standard when printed with Brady Series R6000 ribbon. See CSA file 041833 for specific details. CSA information can be accessed online at directories.csa- international.org. DIN VDE 0472 Part 815: Brady B-423 meets requirements of a halogen-free material per DIN VDE 0472 part 815. (Statement based on review of product construction and confirmation halogen content test run at an independent test laboratory.) Details: PHYSICAL PROPERTIES TEST METHODS AVERAGE RESULTS Thickness ASTM D 1000 -Substrate -Adhesive -Total 0.002 inch (0.0508 mm) 0.001 inch (0.0254 mm) 0.003 inch (0.0762 mm) Adhesion to: -Stainless Steel - Painted Enamel - Textured ABS ASTM D 1000 20 minute dwell 24 hour dwell 20 minutes dwell 24 hour dwell 20 minutes dwell 24 hour dwell 51 oz/inch (56 N/100 mm) 78 oz/inch (85 N/100 mm) 54 oz/inch (59 N/100 mm) 67 oz/inch (73 N/100 mm) 10 oz/inch (11 N/100 mm) 15 oz/inch (17 N/100mm) Tack ASTM D 2979 Polyken™ Probe Tack 1 second dwell 21 oz (600 g) Dielectric Strength ASTM D 1000 8600 Volts B-423 is not recommended for low surface energy surfaces such as polyethylene and polypropylene. Performance properties tested on B-423 printed with Series R6000 and R6200 ribbons using the Bradyprinter™ THT Model 300X-Plus thermal transfer printer. Printed samples were laminated to aluminum and allowed to dwell 24 hours before exposure to the indicated environments. Unless noted, results are the same for both ribbons. PERFORMANCE PROPERTIES TEST METHOD TYPICAL RESULTS High Service Temperature 30 days at various temperatures No visible effect to label at 110°C. Slight discoloration at 120°C; moderate discoloration at 145°C but label is still functional. Low Service Temperature 30 days at -70°C No visible effect Short Term High Service Temperature 5 minutes at various temperatures No visible effect to label at 180°C. Slight discoloration and label shrinkage at 200°C; label is functional. Label becomes nonfunctional at 210°C due to label shrinkage. Humidity Resistance 30 days at 100°F (37°C) and 95% relative humidity. No visible effect UV Light Resistance 30 days in UV Sunlighter™ 100 Slight discoloration Weatherability ASTM G26 30 days in Xenon Arc Weatherometer No visible effect Salt Fog Resistance ASTM B 117 30 days in 5% salt fog solution chamber No visible effect PERFORMANCE PROPERTY CHEMICAL RESISTANCE Samples were printed with Series R6000 and R6200 ribbons using a Bradyprinter™ 300X-Plus thermal transfer printer. Samples were laminated to aluminum panels and allowed to dwell 24 hours prior to testing. Testing was conducted at room temperature and consisted of 30 minute immersions in the specified test fluid. After immersion, the samples were removed from the test fluid and the printed image rubbed 10 times with a cotton swab saturated with the test fluid. The rating scale below shows the effect to the quality of the print for each sample. SUBJECTIVE OBSERVATION OF VISUAL CHANGE EFFECTS TO PRINTED IMAGE R6000 R6200 CHEMICAL REAGENT EFFECT TO LABEL STOCK WITHOUT RUB WITH RUBWITHOUT RUB WITH RUB Acetone Slight adhesive ooze 1 5 1 5 Toluene Slight adhesive ooze 1 5 1 5 Isopropyl Alcohol No visible effect 1 1 1 1 Mineral No visible 1 1 1 1 Spirits effect Gasoline Slight adhesive ooze 1 1 1 1 JP-8 Jet Fuel Slight adhesive ooze 1 1 1 1 Brake Fluid No visible effect 1 1-2 1 5 Skydrol® 500B-4 Slight adhesive ooze 1 5 2 5 SAE 20 WT Oil at 70°C No visible effect 1 1 1 1 MIL 5606 Oil No visible effect 1 1 1 1 Formula 409® Cleaner No visible effect 1 1 1 1 Northwoods™ Buzz Saw Citrus Degreaser No visible effect 1 1 1 1 Deionized Water No visible effect 1 1 1 1 Rating Scale: 1= no visible effect 2= slight smear or print removal, detectable but minimal smear 3= moderate smear or print removal (print still legible) 4= severe smear or print removal (print illegible or just barely legible) 5= complete print and/or topcoat removal NP= print removed prior to rub Product testing, customer feedback, and history of similar products, support a customer performance expectation of at least two years from the date of receipt for this product as long as this product is stored in its original packaging in an environment below 80 degrees F and 60% RH . We are confident that our product will perform well beyond this time frame. However, it remains the responsibility of the user to assess the risk of using such product. We encourage customers to develop functional testing protocols that will qualify a product's fitness for use, in their actual applications. Trademarks and References: BradyBondz™ is a trademark of Brady Worldwide, Inc. BradyPrinter™ is a trademark of Brady Worldwide, Inc. Formula 409® is a registered trademark of the Clorox Company Northwoods™ is a trademark of the Superior Chemical Corporation Polyken™ is a trademark of Testing Machines Inc. Skydrol® is a registered trademark of the Monsanto Company Sunlighter™ is a trademark of the Test Lab Apparatus Company ASTM: American Society for Testing and Materials (U.S.A.) CSA: Canadian Standards Association SAE: Socie…

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Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo One – Internal Open for Inspection Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Two – Internal RF Board/Top with Antenna/Bottom Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Two – Internal Antenna Connection Close up Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Three – Internal Component Side of RF Board/Shielding Removed Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Four – Internal Antenna Connector Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Five – Internal Flip Side of RF PCB Magnetek MLTX VHF Transmitter FCC ID#: TNE-430MLTX Photo Six – Internal Antenna Separation from Body

Prepared by L.S. Compliance Page 1 of 26 Test Report #: 305451-Tx-v2 Prepared For: Magnetek Power Control Systems L.S. Compliance, Inc. W66 N220 Commerce Court Cedarburg, WI 53012 Phone: 262.375.4400 Fax: 262.375.4248 COMPLIANCE TESTING OF: MLTX Series 400 MHz Telemotive-Controller Prepared For: Magnetek Power Control Systems Attention: Mr. Glenn Pederson N50 W13605 Overview Dr. Menomonee Falls, WI 53051 U.S.A. Test Report Number: 305451-Tx-v2 Test Dates: October 21 ST November 2 ND , 2005 All results of this report relate only to the items that were tested. This report is not to be reproduced, except in full, without written approval of L. S. Compliance, Inc. Prepared by L.S. Compliance Page 2 of 26 Test Report #: 305451-Tx-v2 Prepared For: Magnetek Power Control Systems Table of Contents Sectio n Description Page Index 2 1 L.S. Compliance in Review 3 2 Signature Page 4 3 Product and General Information 5 4 Introduction 5 5 Product Description 6 6 Test Requirements 7 7 Summary of Test Report 7 8 Radiated Emissions Test 8-19 9 Conducted RF Emissions on to AC Mains 20 10 Frequency and Power Stability 21 Appendices A Calculations 22 B Duty Cycle Correction 23 C Test Equipment List 24 D Antenna Specification 25 E Firmware and Set up Instructions 26 Prepared by L.S. Compliance Page 3 of 26 Test Report #: 305451-Tx-v2 Prepared For: Magnetek Power Control Systems 1. L.S. Compliance in Review L.S. Compliance - Accreditations and Listing’s As an EMC Testing Laboratory, our Accreditation and Assessments are recognized through the following: A2LA – American Association for Laboratory Accreditation Accreditation based on ISO/IEC 17025 : 1999 with Electrical (EMC) Scope of Accreditation A2LA Certificate Number: 1255.01 Federal Communications Commission (FCC) – USA Listing of 3 Meter Semi-Anechoic Chamber based on Title 47 CFR – Part 2.948 FCC Registration Number: 90756 Industry Canada On file, 3 Meter Semi-Anechoic Chamber based on RSS-212 – Issue 1 File Number: IC 3088-A On file, 3 and 10 Meter OATS based on RSS-212 – Issue 1 File Number: IC 3088 U. S. Conformity Assessment Body (CAB) Validation Validated by the European Commission as a U. S. Competent Body operating under the U. S. /EU, Mutual Recognition Agreement (MRA) operating under the European Union Electromagnetic Compatibility –Council Directive 2004/108/EC (formerly 89/336/EEC, Article 10.2) Date of Validation: January 16, 2001 Validated by the European Commission as a U.S. Notified Body operating under the U.S./EU, Mutual Recognition Agreement (MRA) operating under the European Union Telecommunication Equipment – Council Directive 99/5/EC, Annex V. Date of Validation: November 20, 2002 Notified Body Identification Number: 1243 Prepared by L.S. Compliance Page 4 of 26 Test Report #: 305451-Tx-v2 Prepared For: Magnetek Power Control Systems 2. Signature Page Prepared By: March 30, 2006 Teresa A. White, Document Coordinator Date Tested By: March 30, 2006 Abtin Spantman, EMC Engineer Date Approved By: March 30, 2006 Brian E. Petted, VP of Engineering Date Prepared by L.S. Compliance Page 5 of 26 Test Report #: 305451-Tx-v2 Prepared For: Magnetek Power Control Systems 3. Product and General Information Manufacturer: Magnetek Date(s) of Test: October 21 ST through November 2 ND , 2005 Test Engineer(s): Tom Smith √ Abtin Spantman Ken Boston Model #: MLTX series 400 MHz Telemotive-Controller Serial #: Pre-Production unit Voltage: 7.2 VDC Operation Mode: Normal and continuous modulated transmit mode. Environmental Conditions in the Test Lab: Temperature: 20-25° C Atmospheric Pressure: 86 kPa - 106 kPa Humidity: 30-60% 4. Introduction Between October 21 ST and November 2 ND , 2006, a series of conducted and radiated RF emissions tests were performed on one pre-production sample of the Magnetek MLTX series 400 MHz Telemotive-Controller, here forth referred to as the “Equipment Under Test” or “EUT”. These tests were performed using the test procedure outlined in ANSI C63.4, 2003 for intentional radiators, and in accordance with the limits set forth in FCC Part 15.231(b) for a periodic operation of a low power transmitter. All conducted and radiated RF emission tests were performed to measure the emissions in the frequency bands described later in this report, and to determine whether said emissions are below the limits established by the aforementioned standards. These tests were performed in accordance with the procedures described in the American National Standard for methods of measurements of Radio-Noise Emissions from Low- Voltage Electrical and Electronic Equipment in the Range of 9 kHz to 40 GHz (ANSI C63.4, 2003). Also used as a reference for the EMI Receiver specification is the International Special Committee on Radio Interference – CISPR 16-1, 2003. Prepared by L.S. Compliance Page 6 of 26 Test Report #: 305451-Tx-v2 Prepared For: Magnetek Power Control Systems 5. Product Description The MLTX series 400 MHz Telemotive-Controller is a radio frequency remote controller for industrial machinery. This version of the MLTX transmitter is designed to operate in the frequency range 430 MHz to 440 MHz band, for un-licensed operation, as allowed under 47CFR Part 15.231. The MLTX Telemotive-Controller would be used in applications such as control of over-head cranes. The MLTX Telemotive-Controller operates on 7.2 VDC internal rechargeable batteries. The battery must be removed from the unit and placed in a separate gang-battery-charger. The MLTX Telemotive-Controller does not have any contingencies for connection to AC mains, and does not contain any other ports or peripheral connections. The system is designed to operate with FSK modulation, with 40 kHz peak deviation at a data rate of 9600 bps. The MLTX Telemotive-Controller transmits when a control key is activated manually by the user, and stops transmission upon deactivation, as soon as packet transmissions are completed, typically within 10 ms and well within 5 seconds as allowed under the Par…

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